Effect of Al2O3 fibers on the thermal conductivity and mechanical properties of high density polyethylene with the absence and presence of compatibilizer

Alumina (Al₂O₃) fiber/high density polyethylene (HDPE) composites were prepared by molding injection with or without compatibilizer, in which, maleic anhydride‐grafted polyethylene (PE‐g‐MA) and acrylic acid‐grafted polyethylene (PE‐g‐AA) were used as the compatibilizers. The thermal conductivities of the composites were anisotropic and the conductivities in the injection direction of the samples were higher than those in perpendicular direction of the injection. The anisotropic thermal conductivity for Al₂O₃/PE‐g‐AA/HDPE was the most obvious and this composite also gave the best mechanical performance. The SEM and DMA test revealed that PE‐g‐AA was more effective than PE‐g‐MA in improving the matrix–filler interaction. The high interfacial interaction was more favorable for the viscous flow‐induced fiber orientation, which resulted in the largest anisotropic degree of thermal conductivity of the Al₂O₃/PE‐g‐AA/HDPE among the studied composite. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Catalytic Effect of Two Shapes of Nano‐Fe2O3 on Hexanitrohexaazaisowurtzitane Using a Non‐Isothermal Decomposition Kinetic Method

Nanosized Fe₂O₃ particles (nano‐Fe₂O₃) with two shapes (tetrakaidecahedral and grainy) were synthesized by hydrothermal methods. The morphologies and structures were characterized using a combination of experimental techniques including X‐ray diffraction (XRD) and scanning electron microscopy (SEM). Two composites containing CL‐20 (hexanitrohexaazaisowurtzitane, HNIW) and tetrakaidecahedral nano‐Fe₂O₃ [nmT‐Fe₂O₃/CL‐20] or grainy nano‐Fe₂O₃/CL‐20 (nmG‐Fe₂O₃/CL‐20) were prepared. The thermal behaviors of the two composites and pure CL‐20 were investigated using differential scanning calorimetry (DSC). Non‐isothermal decomposition kinetic parameters and the thermal decomposition mechanism of the two composites and CL‐20 were obtained. The apparent activation energy (E_a) of the main thermal decomposition reaction of CL‐20, nmT‐Fe₂O₃/CL‐20 and nmG‐Fe₂O₃/CL‐20 are 181.94, 179.17, and 176.18 kJ mol⁻¹, respectively. The thermal decomposition mechanism of CL‐20 as well as nmT‐Fe₂O₃/CL‐20 was controlled by the Avrami‐Erofeev equation (n=2/5) assumed as random nucleation and subsequent growth, while, the reaction mechanism of the composite nmG‐Fe₂O₃/CL‐20 was controlled by the Mample Power law (n=1/2). The reason for this difference may be due to the different morphology and particle size of the two nano‐Fe₂O₃ particles.     

A comparative study of thermal conductivity and thermal emissivity of high temperature solar absorber of ZrO2 /Fe2O3 and Al2O3/CuO ceramics

Oxide ceramics are considered as promising high temperature solar absorber materials. The major aim of this work is the development of a new solar absorber material with promising characteristics, high efficiency and low-cost processing. Hence, this work provides a comparative and inclusive study of densification behavior, microstructure features, thermal emissivity and thermal conductivity values of the two new high temperature solar absorbers of ZrO₂/Fe₂O₃ and Al₂O₃/CuO ceramics. Ceramic composites of ZrO₂/(10–30 wt%) Fe₂O₃ and Al₂O₃/(10–30 wt%) CuO were prepared by pressureless sintering method at a temperature of 1700 °C/2hrs. Identification of the solar to thermal efficiency of the composites was evaluated in terms of their measured thermal emissivity. Thermal efficiency and heat transfer homogeneity were investigated in terms of thermal conductivity and diffusivity measurement. The results showed that both composites exhibited comparable densification behavior, homogenous and harmonious microstructure. However, Al₂O₃/10 wt% CuO composite showed higher thermal and solar to thermal efficiencies than ZrO₂/Fe₂O₃ composites. It gave the lowest and the best thermal emissivity of 0.561 and the highest thermal conductivity of 15.4 W/m. K. These values proved to be the best amongst all those of the most known solar absorber materials made from the expensive SiC and AlN ceramics. Thus, Al₂O₃/CuO composites have succeeded in obtaining outstanding properties at a much lower price than its other competitive materials. These results may strongly identify Al₂O₃/CuO composites as promising high-temperature solar absorber materials instead of ZrO₂ and the other carbide and nitride ceramics.     

Statistical Optimization of the Biodiesel Production Process Using a Magnetic Core‐Mesoporous Shell KOH/Fe3O4@γ‐Al2O3 Nanocatalyst

A magnetic core‐mesoporous shell KOH/Fe₃O₄@γ‐Al₂O₃ nanocatalyst was synthesized using the Fe₃O₄@γ‐Al₂O₃ core‐shell structure as support and KOH as active component. The prepared samples were characterized by X‐ray diffraction (XRD), field‐emission scanning electron microscopy (FE‐SEM), energy‐dispersive X‐ray spectroscopy (EDS), Fourier transform infrared (FTIR), Brunauer‐Emmett‐Teller (BET), and vibrating sample magnetometry (VSM) techniques. Transesterification of canola oil to methyl esters (biodiesel) in the presence of the magnetic core‐mesoporous shell KOH/Fe₃O₄@γ‐Al₂O₃ nanocatalyst was investigated. Response surface methodology (RSM) based on the Box‐Behnken design (BBD) was employed to optimize the influence of important operating variables on the yield of biodiesel. A biodiesel yield of 97.4 % was achieved under optimum reaction conditions. There was an excellent agreement between experimental and predicted results.     

High performance of la‐promoted Fe2O3/α‐Al2O3 oxygen carrier for chemical looping combustion

Iron oxide supported oxygen carrier (OC) is regarded to a promising candidate for chemical looping combustion (CLC). However, phase separation between Fe₂O₃ and supports often occurs resulted from the severe sintering of supports during calcination, which leads to the sintering and breakage of Fe₂O₃ thus the decrease of redox reactivity. In this article, La‐promoted Fe₂O₃/α‐Al₂O₃ were used as OCs for CLC of CH₄ and for the first time found that the OC with the addition of 18 wt % La exhibited outstanding reactivity and redox stability during 50 cycles of CLC of CH₄. Such a superior performance originated from the formation of LaAl₁₂O₁₉ hexaaluminate (La‐HA) phase with not only small particle size but also excellent thermal stability at CLC conditions, which worked as a binder to prevent the phase separation thereby the sintering and breakage of active species α‐Fe₂O₃ were avoided during reaction. © 2017 American Institute of Chemical Engineers AIChE J, 63: 2827–2838, 2017     

α‐Al2O3 improves the properties of gel polyacrylonitrile nanocomposite electrolytes used as electrolyte materials in rechargeable lithium batteries

In this investigation, a series of gel polyacrylonitrile (PAN)/α‐Al₂O₃ nanocomposite electrolyte materials that incorporate various fractions of PAN, α‐Al₂O₃ inorganic powders, propylene carbonate and ethylene carbonate as cosolvents, and LiClO₄ were prepared. X‐ray diffraction revealed that the gel nanocomposite electrolyte materials contained amorphous PAN in which was uniformly dispersed α‐Al₂O₃. The gel PAN/α‐Al₂O₃ nanocomposite electrolytes had lower glass‐transition temperatures (as determined by dynamic mechanical analysis) and higher conductivity than a similar electrolyte prepared in the absence of α‐Al₂O₃. The conductivity of the PAN/α‐Al₂O₃ nanocomposite films was inversely proportional to the size of the α‐Al₂O₃ particles and directly proportional to (I) the amount of α‐Al₂O₃ (up to 7 wt %), (II) the F value [LiClO₄/CH₂CH(CN) ratio], and (III) the amount of plasticizer (propylene carbonate/ethylene carbonate = 1 : 1). Cyclic voltammetry revealed that adding α‐Al₂O₃ significantly increased the electrochemical stability of the composite electrolyte system. A rechargeable lithium battery prepared using this gel nanocomposite electrolyte system exhibited good cyclability and a stable capacity. The coulombic efficiency for the recharge/discharge process was approximately 75%, even after 100 cycles. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Studies on highly conducting Polypyrrole/Fe3O4 nanocomposites

Polypyrrole (PPy)/Fe₃O₄ nanocomposites were in situ synthesized using chemical oxidative polymerization in an aqueous solution of FeCl₃.6H₂O, in presence of different Fe₃O₄ loadings (0%–16.52%). These composites were characterized through a 4 Probe electrical conductivity measurement technique, Fourier Transform infrared spectroscopy, energy dispersive X‐ray spectroscopy, scanning electron microscopy, X‐ray diffraction, thermo gravimetric analysis, and vibrating sample magnetometer. Results showed maximum electrical conductivity of 75.28 S/cm for the 2.52% Fe₃O₄ loaded nanocomposite and with improved thermal stability compared with the host PPy. Furthermore, a linear relationship between saturated magnetization M_s and % composition of Fe₃O₄ in the above nanocomposites was observed, showing 6.34 emu/g at 16.52% Fe₃O₄/PPy nanocomposite. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Preparation and characterization of conductive and magnetic PPy/Fe3O4/Ag nanocomposites

In this article, conductive and magnetic nanocomposites composed of polypyrrole (PPy), magnetite (Fe₃O₄) nanoparticles (NPs), silver (Ag) NPs, have been successfully synthesized with a two step process. First, the PPy/Fe₃O₄ was prepared by the ultrasonic in situ polymerization. Next, the PPy/Fe₃O₄/Ag was synthesized through the electrostatic adsorption. The products were characterized by fourier‐transform infrared (FTIR) spectroscopy, Scanning electron microscopy (SEM), Thermogravimetric (TG), conductivity and magnetization analysis, and the results showed that the Ag NPs with the good conductivity coated uniformly on the surface of PPy/Fe₃O₄ and improved the conductivity of PPy/Fe₃O₄/Ag composites. In addition, as compared with PPy/Fe₃O₄, PPy/Fe₃O₄/Ag composites also have the excellent electro‐magnetic property and enhanced thermostability. POLYM. COMPOS., 35:450–455, 2014. © 2013 Society of Plastics Engineers     

High-temperature mechanical property and thermal shock resistance of Al2O3f/Al2O3 composites

Continuous alumina fiber–reinforced alumina matrix composites (Al₂O_3f/Al₂O₃ composites) were produced via sol–gel process, then the high-temperature mechanical property and thermal shock resistance of Al₂O_3f/Al₂O₃ composites were investigated. The results showed that the composites exhibited excellent high-temperature properties. The mechanical property of the composites was affected by heat treatment (prepared at 1100°C exhibited the most desirable mechanical property). The tensile strength of the composites abruptly decreased at higher temperatures. Although the mechanical property of the composites deteriorated after the thermal shock test was conducted at high temperatures, they exhibited excellent thermal shock resistance. After 50 thermal shock tests conducted at 1300 and 1500°C, the flexural strength of the composites was found to be 124.34 and 93.04 MPa, thus showing a decrease in strength with the increasing temperature.     

Multi-contact hybrid thermal conductive filler Al2O3@AgNPs optimized three-dimensional thermal network for flexible thermal interface materials

In this work, a multi-contact Al₂O₃@AgNPs hybrid thermal conductive filler was synthesized by in-situ growth method to fill high thermal conductivity polydimethylsiloxane (PDMS)-based composites to prepare TIMs. And the thermal conductivity, electrical conductivity, and mechanical properties of the composite materials were studied. During the synthesis process of the multi-contact hybrid filler, different concentrations of silver ions were reduced to generate silver nanoparticles and attached to the surface of Al₂O₃. Al₂O₃@AgNPs/PDMS thermally conductive composites were prepared by changing the filler addition. Using SEM, XPS, and XRD is used to characterize the morphology and chemical composition of Al₂O₃@AgNPs hybrid filler. The thermal conductivity of PDMS-based composites with different AgNPs content under 70 wt% filler loading was studied. The results show that the thermal conductivity of PDMS-based composites filled with 7owt%Al₂O₃@3AgNPs/PDMS multi-contact hybrid filler is 0.67 W/m·K, which is 3.72 times that of pure PDMS, and is higher than that of unmodified Al₂O₃ with the same addition amount. /PDMS composite material has a high thermal conductivity of 24%. This work provides a new idea for the design and manufacture of high thermal conductivity hybrid fillers for TIMs.     

Selective Corrosion Preparation and Sintering of Disperse α‐Al2O3 Nanoparticles

Disperse fine equiaxed α‐Al₂O₃ nanoparticles with a mean particle size of 9 nm and a narrow size distribution of 2–27 nm were synthesized using α‐Fe₂O₃ as seeds and isolation via homogeneous precipitation‐calcination‐selective corrosion processing. The presence of α‐Fe₂O₃ acting as seeds and isolation phase can reduce the formation temperature to 700°C and prevent agglomeration and growth of α‐Al₂O₃ nanoparticles, resulting in disperse fine equiaxed α‐Al₂O₃ nanoparticles. These α‐Al₂O₃ nanoparticles were pressed into green compacts at 500 MPa and sintered first by normal sintering to study their sintering behavior and finally by two‐step sintering (heated to 1175°C without hold and decreased to 1025°C with a 20 h hold in air) to obtain nanocrystalline α‐Al₂O₃ ceramics. The two‐step sintered bodies are nanocrystalline α‐Al₂O₃ with an average grain size of 55 nm and a relative density of 99.6%. The almost fully dense nanocrystalline α‐Al₂O₃ ceramic with finest grains achieved so far by pressureless sintering reveals that these α‐Al₂O₃ nanoparticles have an excellent sintering activity.     

In situ preparation of magnetic Fe3O4.Cu2O.Fe3O4/cryogel nanocomposite powder via a reduction–coprecipitation method as adsorbent for methylene blue water pollutant

Magnetic nanocomposites have attracted great attention as adsorbents for the removal of water pollutants, which respond to an external magnet that is used to remove both pollutants and composite nanomaterial traces from water. They are environmentally friendly and effective adsorbents for water treatment. In this respect, a simple in situ preparation method was used to prepare cryogel powder composite based on Fe₃O₄.Cu₂O.Fe₃O₄ nanomaterials. The ionic cryogel based on 2‐acrylamido‐2‐methylpropane sulfonate sodium salt and styrene sulfonate sodium salt was prepared by crosslinking polymerization at low temperature. The new magnetic nanoparticles based on Fe₃O₄.Cu₂O.Fe₃O₄ were successfully prepared inside the cryogel networks by a simple reduction–coprecipitation method based on reaction of Fe³⁺ with sodium sulfite and Cu²⁺ in the presence of hydroxylamine and ammonia solution. The thermal stability, accurate Fe₃O₄.Cu₂O.Fe₃O₄ content, magnetic properties, crystal lattice structure, particle sizes and morphology of the prepared cryogel composite were evaluated. The optimum conditions such as pH, contact time, adsorbate concentrations, adsorption equilibrium and adsorption kinetics were investigated to determine the efficiency of the prepared composite as an adsorbent to remove toxic methylene blue (MB) pollutant from aqueous solution. The data for MB adsorption confirmed the high ability of the prepared composite to remove more than 4.696 mmol L^?1 of MB from water during 6 min. The regeneration and reuse experiments showed excellent data for the synthesized new dye as an effective adsorbent for water treatment. © 2018 Society of Chemical Industry     

Crystal structure refinement and hydration behaviour of 3CaO·SiO2 solid solutions with MgO,Al2O3 and Fe2O3

In this paper, analytical evidence on crystal structure and hydration behaviour of 3CaO·SiO₂ (C₃S) solid solutions with MgO, Al₂O₃ and Fe₂O₃ is presented. Samples were prepared using an innovative sol–gel process as precursor. The Rietveld refinements of XRDs show significant changes in the crystal structures for C₃S solid solutions with MgO and Al₂O₃, but only small changes for Fe₂O₃. Low concentrations of MgO do not change the hydration of C₃S, but 1.4 wt.% increases the reactivity after some days. With Al₂O₃ the initial and long-term hydration is activated, but the main reaction of C₃S decreases. Fe₂O₃ retards the hydration for several days, the long-term reaction is not affected or even activated. Altogether changes in hydration activity are more dominated by the type of oxide than by the height of changes in lattice parameters. The results can help to interpret the reactivity of different Portland cements and improve the quality control of the cement production.     

Ethanol‐Water‐Derived Sucrose‐Coated‐Al2O3 for Submicrometer AlON Powder Synthesis

Fluffy and homogenous sucrose‐coated‐γ‐Al₂O₃ structured precursor was prepared by drying ethanol‐water sucrose/Al₂O₃ suspension, in which the ethanol content of 85 vol% was optimized. Using the C/Al₂O₃ mixture pyrolyzed from such precursor with 23.2 wt% sucrose, single‐phase AlON powder was synthesized by two‐step carbothermal reduction and nitridation method at 1550°C for 2 h and 1700°C for another 1.5 h. The particle size of the AlON powder was around 0.6–1.0 μm. Compared with those synthesized by the traditional approaches with mechanical C/Al₂O₃, Al/Al₂O₃, or AlN/Al₂O₃ mixtures, the synthesis temperature was reduced about 50°C, and the AlON powder was fine and exhibited good dispersity. Such superiority of this method was attributed to that the pyrolyzed carbon film on Al₂O₃ particle greatly restrained Al₂O₃ coalescence during the thermal treatment.     

Disperse Equiaxed α‐Al2O3 Nanoparticles Without Vermicular Microstructure

Nanocrystalline microstructure is regarded as a strategic approach to overcome the brittleness of alumina ceramics, and the preparation of disperse equiaxed α‐Al₂O₃ nanoparticles is an essential step for the preparation of nanocrystalline alumina ceramics. In this work, disperse equiaxed α‐Al₂O₃ nanoparticles were prepared using α‐Fe₂O₃ as seed and isolation phase. At first, the composite of α‐Al₂O₃ nanoparticles embedded in α‐Fe₂O₃ matrix was obtained by calcining the precursor powder containing γ‐AlOOH and Fe(OH)₃ (Fe³⁺/Al³⁺ mole ratio of 5) at 770°C for 2 h. Then disperse equiaxed α‐Al₂O₃ nanoparticles with a mean size of 12 nm and a size distribution from 2 to 40 nm without vermicular microstructure were obtained by removal of α‐Fe₂O₃ and other impurities in the composite through acid corrosion.     

Microstructure and mechanical properties of CaAl12O19 reinforced Al2O3-Cr2O3 composites

Al₂O₃-Cr₂O₃ refractories have excellent slag corrosion resistance and can adapt to the oxidation/reduction atmosphere in the smelting reduction ironmaking furnace. However, Al₂O₃-Cr₂O₃ refractories have poor mechanical properties and sintering properties. In order to improve the mechanical properties of Al₂O₃-Cr₂O₃ materials, the CaAl₁₂O₁₉ reinforced Al₂O₃-Cr₂O₃ composites were prepared by pressureless sintering process, and the influences of CaO content on the sintering properties, mechanical properties, and microstructure evolution of the composites were studied. The results show that a small amount of CaO can significantly improve the compactness of the composites, which is mainly due to the formed sheet-like CA6 fill the gap between the solid solutions, and reduces the porosity of the composites. In addition, the sheet-like CA6 makes the connection between solid solutions closer, and the intergranular fracture gradually transforms into a mixed mode of intergranular and transgranular fracture. The best mechanical propertie is observed at S4 with the CaO content of 2 wt.%. Compared with sample S0 without CaO, the hardness, compressive strength and flexural strength of the S4 were increased by 35.19 %, 49.69 %, and 68.34 %, respectively. The addition of excessive CaO will deteriorate the mechanical properties of the composites, because the formation of a large number of layered CA6 increases the porosity of the composites. Furthermore, a small amount of CaO addition can significantly improve the thermal shock resistance of the composites. After 10 and 20 thermal shock cycles, the strength loss rates of S4 are only 5.83 % and 8.74 %, respectively.     

Synthesis and characterization of polyimide‐γ‐Fe2O3 nanocomposites

Novel polyimide‐γ‐Fe₂O₃ hybrid nanocomposite films (PI/γ‐Fe₂O₃) has been developed from the poly(amic acid) salt of oxydianiline with different weight percentages (5, 10, 15 wt %) of γ‐Fe₂O₃ using tetrahydrofuran (THF) and N,N‐dimethylacetamide (DMAc) as aprotic solvents. The prepared polyimide‐γ‐Fe₂O₃ nanocomposite films were characterized for their structure, morphology, and thermal behavior employing Fourier transform infrared spectroscopy (FTIR), scanning electron micrograph (SEM), transmission electron micrograph (TEM), X‐ray diffraction (XRD), ¹³C‐NMR, and thermal analysis (TGA/DSC) techniques. These studies showed the homogenous dispersion of γ‐Fe₂O₃ in the polyimide matrix with an increase in the thermal stability of the composite films on γ‐Fe₂O₃ loadings. Magnetization measurements (magnetic hysteresis traces) have shown very high values of coercive force indicating their possible use in memory devices and in other related applications. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 834–840, 2007     

Effect of CeO2 and Al2O3 contents on Ce‐ZrO2/Al2O3 composites

Effect of CeO₂ and Al₂O₃ contents on phase composition, microstructures, and mechanical properties of Ce–ZrO₂/Al₂O₃ composites was studied. The CeO₂ content in CeO₂–ZrO₂ varied from 7 to 16 mol%, and the Al₂O₃ content in Ce‐ZrO₂/Al₂O₃ composites were 7 and 22 wt%. When CeO₂ content was ≤10 mol%, high Al₂O₃ content contributed to hinder the tetragonal‐to‐monoclinic ZrO₂ phase transformation during cooling and decrease the density of microcracks in the composites. Tetragonal ZrO₂ single‐phase was obtained in the composites with ≥12 mol% CeO₂, regardless of the Al₂O₃ content. Hardness, flexural strength, and toughness were dependent on CeO₂ and Al₂O₃ contents which were related to the microcracks, grain size, and phase transformation. The high flexural strength and toughness of the composites with 7wt% Al₂O₃ could be obtained at an optimum CeO₂ content of 12 mol%, whereas those of the composites with 22 wt% Al₂O₃ could be achieved in the wide CeO₂ content range of 8.5‐12 mol%.     

Chemical synthesis,characterization, and direct‐current conductivity studies of polypyrrole/γ‐Fe2O3 composites

The in situ polymerization of pyrrole was carried out in the presence of γ‐Fe₂O₃ to synthesize polypyrrole/γ‐Fe₂O₃ composites by a chemical oxidation method. The polypyrrole/γ‐Fe₂O₃ composites were synthesized with various compositions, including 10, 20, 30, 40, and 50 wt % γ‐Fe₂O₃ in pyrrole. The polypyrrole/γ‐Fe₂O₃ composites were characterized with X‐ray diffractometry and infrared spectroscopy. The surface morphology of these composites was studied with scanning electron microscopy. The direct‐current conductivity was studied from 40 to 200°C. The dimensions of the γ‐Fe₂O₃ particles in the matrix had a greater influence on the conductivity values. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2797–2801, 2007     

Synthesis of Nanofiber‐like Mesoporous γ‐Al2O3 toward Its Adsorption Efficiency for Congo Red

Nanofiber‐like mesoporous γ‐Al₂O₃ was synthesized using freshly prepared boehmite sol in the presence of triblock copolymer, P123 following evaporation‐induced self‐assembly (EISA) process followed by calcinations at 400°C–1000°C. The samples were characterized by thermogravimetry (TG), differential thermal analysis (DTA), X‐ray diffraction (XRD), N₂ adsorption–desorption, and transmission electron microscopy (TEM). The adsorption efficiency of the samples with Congo red (CR) was studied by UV – vis spectroscopy. XRD results showed boehmite phase in the as‐prepared sample while γ‐Al₂O₃ phase obtained at 400°C was stable up to 900°C, a little transformation of θ‐Al₂O₃ resulted at 1000°C. The Brunauer‐Emmett‐Teller surface area of the 400°C‐treated sample was found to be 175.5 m²g ^{? 1}. The TEM micrograph showed nanofiber‐like morphology of γ‐Al₂O_3. The 400°C‐treated sample showed about 100% CR adsorption within 60 min.