Improvement of Tensile and Flexural Properties in Epoxy/Clay Nanocomposites Reinforced with Weave Glass Fiber Reel

The tensile strength, tensile modulus, flexural strength and flexural modulus properties were investigated on epoxy/clay nanocomposites to assess the influence of nanoclay. Mechanical properties were significantly increased due to an increase in clay content up to 5 wt%, and decreased with a further increase in clay content. Optimal improvement of properties was observed with increased clay content up to 5 wt%. Duo properties of the glass fiber were improved by clay addition due to the improved interface between the glass fiber and epoxy. SEM analysis was conducted on different fractured surfaces to study the mechanical behavior.     

Bio-based Sulfonated Epoxy/Hyperbranched Polyurea-modified MMT Nanocomposites

Hyperbranched polyurea modified nanoclay was used for the preparation of vegetable oil modified sulfone epoxy nanocomposites at different loadings (1–5 wt%) for the first time. The bio-based nanocomposites were characterized by XRD, SEM, TEM, and FTIR techniques. These nanocomposites showed an enhancement of thermal stability up to 48°C as revealed by thermo-gravimetric analysis. The nanocomposites with 5 wt% of nanoclay exhibited more than 300 percent improvement in tensile strength, though the elongation at break decreases with the increase of nanoclay loading. Thus the studied nanocomposites possess better performance over the pristine system.     

Improved mechanical and thermal properties of bamboo–epoxy nanocomposites

Natural fiber‐reinforced hybrid composites based on bamboo/epoxy/nanoclay were prepared. Ultrasound sonication was used for the dispersion of nanoclay in the bamboo–epoxy composites. The morphology of bamboo–epoxy nanocomposites was investigated by using scanning electron microscopy, transmission electron microscopy, and X‐ray diffraction. The results show that there exists an optimum limit in which the mechanical properties of composites improved by continuously increasing the nanoclay content. The tensile and flexural strength of bamboo–epoxy nanocomposites with 3 wt% nanoclay increased by 40% and 27%, respectively, as compared to pure composites. The highest value of impact strength was obtained for 1 wt% nanoclay content bamboo–epoxy nanocomposites. The enhanced impact strength of bamboo–epoxy nanocomposites was one of the key advantages brought by nanofiller. The results show that incorporation of nanoclay substantially increases the water resistance capability and thermal stability of bamboo–epoxy nanocomposites. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Effect of water and crude oil on mechanical and thermal properties of epoxy‐clay nanocomposites

Epoxy‐clay nanocomposites were synthesized by high shear mixing (HSM) technique using diglycidyl ether of bisphenol A (DGEBA) epoxy reinforced by Nanomer I.30E nanoclay. Disordered intercalated with some exfoliated structure were found in the resultant nanocomposites. The fabricated samples were exposed to water and crude oil to investigate the effect of nanoclay addition on diffusivity and amount of liquid uptake. The results showed good improvement in the barrier properties of epoxy as a result of clay addition. The average reduction in diffusivity and maximum water uptake for nanocomposites containing 1% nanoclay were 51% and 8%, respectively. The maximum water uptake was about double the maximum oil ingress for both neat epoxy and nanocomposites. Obvious degradations in thermal and mechanical properties of neat epoxy and nanocomposites were observed as a result of liquid uptake; with less severe impact on nanocomposites. The reduction in glass transition temperature was about 8% for each 1% of water uptake for nanocomposites as compared to 15% for neat epoxy. The tensile strength and the elastic modulus of neat epoxy and nanocomposites were adversely affected by water and oil uptake while the fracture strain was slightly improved; a behavior found to be proportional to the amount of liquid uptake. The diffusion mechanism of water in neat epoxy was well predicted by Fickian model, while that of the nanocomposites was better fitted with Langmuir model. POLYM. COMPOS., 35:318–326, 2014. © 2013 Society of Plastics Engineers     

Physical,mechanical, and water absorption behavior of coir/glass fiber reinforced epoxy based hybrid composites

Fiber reinforced polymer composites has been used in a variety of application because of their many advantages such as relatively low cost of production, easy to fabricate, and superior strength compare to neat polymer resins. Reinforcement in polymer is either synthetic or natural. Synthetic fiber such as glass, carbon, etc. has high specific strength but their fields of application are limited due to higher cost of production. Recently there is an increase interest in natural composites which are made by reinforcement of natural fiber. In this connection, an investigation has been carried out to make better utilization of coconut coir fiber for making value added products. The objective of the present research work is to study the physical, mechanical, and water absorption behavior of coir/glass fiber reinforced epoxy based hybrid composites. The effect of fiber loading and length on mechanical properties like tensile strength, flexural strength, and hardness of composites is studied. The experimental results reveal that the maximum strength properties is observed for the composite with 10 wt% fiber loading at 15 mm length. The maximum flexural strength of 63 MPa is observed for composites with 10 wt% fiber loading at 15 mm fiber length. Similarly, the maximum hardness value of 21.3 Hv is obtained for composites with 10 wt% fiber loading at 20 mm fiber length. Also, the surface morphology of fractured surfaces after tensile testing is examined using scanning electron microscope (SEM). POLYM. COMPOS., 35:925–930, 2014. © 2013 Society of Plastics Engineers     

The Processing and Characterization of MWCNT/Epoxy and CB/Epoxy Nanocomposites Using Twin Screw Extrusion

This paper presents results of the processing of nanocomposites based on epoxy and nanofillers, namely multiwalled carbon nanotubes (up to 10 wt%) and carbon black (up to 15 wt%). The twin screw extruded nanocomposites showed increases in electrical and thermal conductivities, tensile strength, microhardness and glass transition temperature. Electrical conductivity increased on the order of 10¹¹ at 10 wt% of nanotubes loading and at 15 wt% of carbon black. Greater increases in thermal and mechanical properties were observed in cases of nanotube-dispersed composites more so than others. SEM and AFM were used to examine the dispersion of the fillers.     

Experimental assessment on potential for processiblity of carbon nanotubes/epoxy system used as nanocomposites

In this study, carboxylic acid functionalized carbon nanotubes (CNTs) were used to modify epoxy with intent to develop a nanocomposite matrix for hybrid multiscale composites combining benefits of nanoscale reinforcement with well‐established fibrous composites. CNTs were dispersed in epoxy by using high energy sonication, followed by the fabrication of epoxy/CNTs composites. The processibility of CNTs/epoxy systems was explored with respect to their dispersion state and viscosity. The dependences of viscosity, mechanical and thermomechanical properties of nanocomposite system on CNTs content were investigated. The dispersion quality and reagglomeration behavior of CNTs in epoxy and the capillary infiltration of continuous fiber with the epoxy/CNTs dispersion were characterized using optical microscope and capillary experiment. As compared with neat epoxy sample, the CNTs nanocomposites exhibit flexural strength of 126.5 MPa for 1 wt% CNTs content and impact strength of 28.9 kJ m^?2 for 0.1 wt% CNTs content, respectively. A CNTs loading of 0.1 wt% significantly improved the glass transition temperatures, T_g, of the nanocomposites. Scanning electron microscopy (SEM) was used to examine the fracture surface of the failed specimens. It is demonstrated that the properties of CNTs/epoxy system are dispersion‐dominated and interface sensitive. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Mechanical,thermal and dynamic‐mechanical behavior of banana fiber reinforced polypropylene nanocomposites

Natural fiber‐reinforced nanocomposites based on polypropylene/nanoclay/banana fibers were fabricated by melt mixing in a twin‐screw extruder followed by compression molding in this current study. Maleic anhydride polypropylene copolymer (MA‐g‐PP) was used as a compatibilizer to increase the compatibility between the PP matrix, clay, and banana fiber to enhance exfoliation of organoclay and dispersion of fibers into the polymer matrix. Variation in mechanical, thermal, and physico‐mechanical properties with the addition of banana fiber into the PP nanocomposites was investigated. It was observed that 3 wt% of nanoclay and 5 wt% of MA‐g‐PP within PP matrix resulted in an increase in tensile and flexural strength by 41.3% and 45.6% as compared with virgin PP. Further, incorporation of 30 wt% banana fiber in PP nanocomposites system increases the tensile and flexural strength to the tune of 27.1% and 15.8%, respectively. The morphology of fiber reinforced PP nanocomposites has been examined by using scanning electron microscopy and transmission electron microscopy. Significant enhancement in the thermal stability of nanocomposites was also observed due to the presence of nanoclay under thermogravimetric analysis. Dynamic mechanical analysis tests revealed an increase in storage modulus (E′) and damping factor (tan δ), conforming the strong interaction between nanoclay/banana fiberand MA‐g‐PP in the fiber‐reinforced nanocomposites systems. POLYM. COMPOS., © 2011 Society of Plastics Engineers.     

Studies on mechanical characterization and water resistance of glass fiber/thermoplastic polymer bionanocomposites

This experimental work is aimed at studying the performance of rice husk flour/glass fiber reinforced high density polyethylene hybrid nanocomposites. To meet this objective, the nanoclay was compounded with high density polyethylene (HDPE), rice husk flour (RF), glass fiber, and coupling agent in an internal mixer; then, the samples were fabricated by injection molding. The concentration was varied from 0 to 6 per hundred compounds for nanoclay and from 0 to 15% for glass fiber, individually. The amount of coupling agent was fixed at 2% for all formulations. The morphology, water absorption, thickness swelling, and mechanical properties of nanocomposites were evaluated as a function of nanoclay and glass fiber contents. The results indicated that both modulus and strength were improved when glass fibers were added to the composites system but impact strength and moisture absorption further decreased with the increase of glass fiber content. The morphology of the nanocomposites has been examined by using X‐ray diffraction. The morphological findings revealed that the nanocomposites formed were intercalated. The mechanical analysis showed that the biggest improvement of the tensile and flexural modulus and strengths can be achieved for the nanoclay loading at 4 per hundred compounds. However, further increasing of the loading of nanoclay resulted in a decrease of impact strength. Finally, it was found that addition of nanoclay reduced the water absorption and thickness swelling of the composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Reinforcement effect of nanodiamond on properties of epoxy matrix

Epoxy/nanocrystalline diamond nanocomposites composites were prepared by dispersing ultrasonically, 0.4, 0.7, 1.0, and 4.0 wt% acid‐treated nanocrystalline diamond (NCD) powder in epoxy matrix. Fourier infrared spectroscopy was utilized to study the moieties attached to the nanodiamond particles. The trace elements present in NCD powder before and after acid treatment were analyzed by ion beam techniques. Thermomechanical properties of the nanocomposites showed that incorporation of low content (0.4 wt%) of nanodiamond powder into epoxy matrix enhanced the storage modulus, loss modulus, and hardness by ∼68, ∼55, and ∼86%, respectively, over neat epoxy. By increasing the concentration of modified NCD to 0.7 wt% resulted in lower values of hardness and thermomechanical properties but still remain higher than neat epoxy. An increasing trend in properties was again observed at 4 wt% concentration of modified nanofiller. The glass transition temperature was up shifted to ∼110°C over neat epoxy. The mechanisms responsible for enhanced properties of epoxy matrix are also discussed in detail. POLYM. COMPOS., 34:811–818, 2013. © 2013 Society of Plastics Engineers     

Electrospun PVDF/MWCNT/OMMT hybrid nanocomposites: preparation and characterization

Electrospinning technique was employed to prepare neat PVDF, nanoclay-PVDF and carbon nanotube (MWCNT)-PVDF nanocomposites, and nanoclay-carbon nanotube-PVDF hybrid nanocomposites. A mixture of dimethyl formamide/acetone (60/40) was used to fluidize the polymer and nanofillers. Electrospinning process was conducted under optimized conditions. Maximum modification was achieved at 0.15 wt% nanofiller. Rheological measurements on the prepared solutions revealed decreased material functions in the presence of nanoclay, whereas the rheological properties of MWCNT-PVDF solution did not show any significant reduction compared with those of neat PVDF solution. The behaviors of the hybrid nanocomposite solutions, though dependent on their composition and their material functions, increased with MWCNT concentration. These differences, together with variations in electrical properties of nanoclay and MWCNT, led to changes in morphology of the fiber during electrospinning process. Under electrospinning conditions designed for neat PVDF solution, mats with beads and with the highest fiber diameter were produced. Meanwhile, incorporation of both nanoclay and MWCNT into the solutions resulted in bead-free fibers with thinner diameter. Fourier transformed infrared spectrophotometry (FTIR) and X-ray diffractometry (XRD) were used to measure the β-phase crystalline content in electrospun mats. Complete agreement was found between the FTIR and XRD results. The lowest and highest β-phase contents were obtained for neat PVDF mat and hybrid nanocomposite mat containing 0.1 wt% clay, respectively. The mixing procedure of nanofillers and the PVDF solution was also found to be important. In case of hybrid nanocomposites, more β-crystals were formed when the nanoclay was first mixed in the absence of MWCNT.     

Tribological behaviors of aligned carbon nanotube/fullerene‐epoxy nanocomposites

The tribological properties of aligned CNT/fullerene‐epoxy nanocomposites were studied by nanoscratch, nanowear, and nano‐indentation tests. Compared with neat epoxy, aligned CNT/fullerene‐epoxy nanocomposites showed lower friction coefficient in scratch tests, a reduction of 38.1 and 26.2%, respectively. In addition, the aligned CNT‐epoxy composite showed better wear resistance and its hardness and Young's modulus increased by 29.4 and 16.8%, respectively. In contrast, for a fullerene‐epoxy nanocomposite with 10 wt% fullerenes, the hardness decreased by 50% and the Young's modulus decreased by more than 60% when compared with the neat epoxy. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Blended Epoxy/Polyester Polymer Nanocomposites: Effect of “Nano” on Mechanical Properties

The inter-cross-linked networks of unsaturated polyester (UP) toughened epoxy blends were developed. Montmorillonite (MMT) clay was dispersed into the same system to prepare blended epoxy/UP/clay nanocomposites in different weight ratios viz. 0%, 1%, 2%, 3% and 5%. Mechanical properties like tensile strength (TS), impact strength (IS) and interlaminar shear strength (ILSS) were characterized for the above nanocomposites. Blended nanocomposites were fabricated by high shear mechanical mixing followed by ultra-sonication process to get homogeneous mixing under the aid of in situ polymerization. Mechanical properties were studied as per ASTM standards. Data obtained from mechanical property studies indicated that the introduction of UP into epoxy resin improved the impact strength to an appreciable extent. Impact strength (IS) and tensile strength (TS) were significantly improved and optimized at 3 wt. % clay content when compared with neat blend (0 wt. % clay) composites. The homogeneous morphologies of the UP toughened epoxy and epoxy/UP/clay nanocomposite systems were ascertained using scanning electron microscope (SEM) studies.     

Characterization of nanocomposite laminates fabricated from aqueous dispersion of nanoclay

Preparation of E‐glass/waterborne epoxy prepregs containing natural nanoclay and properties of their composites are presented. Prepregs were prepared by wetting randomly oriented, chopped glass fiber preforms with aqueous dispersion of EpiRez 3522‐W‐60 resin, dicyandiamide, 2‐methylimidazole and natural nanoclay (Cloisite® Na⁺). The nanoclay content of the aqueous dispersion was adjusted to yield final nanoclay contents of 0, 1, 2, and 4 wt%, whereas the glass fiber content is kept constant at 47 wt%. These prepregs were then used to fabricate disk‐shaped composite samples by APA2000 rheometer. Composite samples were tested for interlaminar shear strength, flexural stiffness, and glass transition temperature. The flexural stiffness was observed to increase by more than 26% over the range of nanoclay loading, despite a 13% decrease in interlaminar shear strength. Similarly, glass transition temperature increased from 89°C to above 94°C for the samples comprising 4 wt% nanoclay. X‐ray diffraction analyses indicated 48% increase in the gallery spacing suggesting strong intercalation of the nanoclay platelets by the epoxy matrix. Microstructural observations of the fracture surfaces and polished surfaces show significant differences in the matrix topology and fiber to matrix adhesion. The composites with higher nanoclay content depict uniform and submicron surface features implying homogenous dispersion of nanoclay. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Sound isolation properties of polycarbonate/clay and polycarbonate/silica nanocomposites

The soundproofing properties of polycarbonate (PC)/nanoclay and PC/nanosilica nanocomposites were studied through testing and theoretical analysis. Nanocomposite sheets with a 3 mm thickness were fabricated by direct hot-compression molding process. The nanoclay and nanosilica particles were incorporated into the PC matrix by a twin-screw extruder. The dispersion efficiency of 1, 3 and 5 wt% nanoclay and nanosilica in the PC matrix was investigated by transmission electron microscopy. Dynamic mechanical analysis was performed for evaluation of mechanical properties of nanocomposites. Sound transmission loss (STL) was measured by an impedance tube over the frequency range of 1600–6300 Hz, and further employed in sound proofing characterizations of nanocomposites. A new finite element model was developed to model the sound transmission loss in impedance tube test. The results showed that the PC/3 wt% nanoclay and 3 wt% nanosilica nanocomposites had an average maximum increase of 5.5 and 6 dB in STL values in the stiffness control region (1600–3600 Hz), respectively. On the other hand, the PC/3 wt% nanoclay and PC/3 wt% nanosilica nanocomposites showed the same sound isolation characteristics in the frequency range of 1600–3600 Hz. In addition, the finite element model developed for modeling the sound transmission loss in the impedance tube demonstrated a good correlation between the theoretical curves and the experimental results in the stiffness control region for both nanocomposites.     

Investigation of the high velocity impact behavior of nanocomposites

In this article, the ballistic behavior of the glass/epoxy/nanoclay hybrid nanocomposites is studied. The fiber glass used is a plain weave 200 g/m², while the nanoclay is an organically modified montmorillonite nanoclay (Closite 30B). The epoxy resin system is made of Epon 828 as the epoxy prepolymer and Jeffamine D‐400 as the curing agent. 0, 3, 5, 7, and 10 wt% of nanoclay particles are dispersed in the epoxy resin. Ballistic tests are performed using flat‐ended projectiles in impact velocities 134 m/s and 169 m/s. The results show that the energy absorption capability and mechanical properties of the composite can be significantly enhanced by adding nanoparticles. When the impact velocity is 134 m/s, near than the ballistic limit, the most increase in the energy absorption capability is observed in 3 wt% nanoclay while with the impact velocity 169 m/s, beyond the ballistic limit, the highest increase is observed in 10 wt% nanoclay. POLYM. COMPOS., 37:1173–1179, 2016. © 2014 Society of Plastics Engineers     

Tuning the interlaminar shear strength and thermo-mechanical properties of glass fiber composites by incorporation of (3-mercaptopropyl) trimethoxysilane-functionalized carbon black

The incorporation of functionalized nanoscale fillers into traditional glass fiber/unsaturated polyester (GF/UPE) composites provides a more robust mechanical attributes. The current study demonstrates the potential of 3-mercaptopropyl trimethoxysilane (MPTS)-functionalized carbon black (f-CB) for enhancing the thermo-mechanical properties of GF composites. The composites infused with 1, 3 and 5 wt% of pristine and MPTS-functionalized CB were fabricated by hand lay-up and hot press processing. Tensile testing, interlaminar shear strength (ILSS) testing and dynamic mechanical analysis were used to evaluate the performance of nanocomposites. Fourier transform infrared spectroscopy validated the MPTS functionalization of CB. Pristine CB-loaded nanocomposites exhibited marginal improvement in ultimate tensile strength (UTS), ILSS and thermo-mechanical properties. However, with the addition of f-CB, the improvement in all the studied properties was more substantial. The inclusion of 5 wt% f-CB increased the elastic modulus and UTS by 16 and 22%, respectively, whereas the ILSS was enhanced by 36%, in comparison to the neat GF composite. The scanning electron microscope analysis of fractured ILSS samples revealed better fiber-matrix adhesion and compatibility in f-CB-loaded nanocomposites. At the same filler weight percentage, the storage modulus at 25 °C was ~ 19% higher than that of neat composite. The f-CB inclusion resulted in increment of T _g by ~ 13 °C over the T _g of neat GF/UPE composite (~ 109 °C). These improvements were due to the chemical connection of f-CB to the UPE matrix and GF surface. With such improvements in thermal and mechanical properties, these nanocomposites can replace the conventional GF composites with prominent improvements in performance.     

Three‐body abrasive wear behavior of E‐glass fabric reinforced/graphite‐filled epoxy composites

The present article summarizes an experimental study on three‐body abrasive wear behavior of glass fabric reinforced/graphite particulate‐filled epoxy composites. The wear behavior was assessed by rubber wheel abrasion tests (RWAT). The angular silica sand particle sizes in the range 200–250 μm were used as dry and loose abrasives. The tests were carried out for 270, 540, 810, and 1,080 m abrading distances at 22 and 32 N loads. The worn surfaces were examined using scanning electron microscopy (SEM). The results showed varied responses under different abrading distance due to the addition of glass fabric/graphite filler into neat epoxy. It was observed that the glass fabric reinforcement to epoxy matrix (G‐E) is not beneficial to abrasive wear resistance. Further, inclusion of graphite filler to glass fabric reinforced epoxy composite performed poorly resulting in significant deterioration in wear performance while the neat epoxy showed better wear performance. Selected mechanical properties such as hardness, ultimate tensile strength, and elongation at fracture were analyzed for investigating wear property correlations. The worn surface features were studied using SEM to give insight into the wear mechanisms. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Preparation and characterisation of polyamide–polyimide organoclay nanocomposites

BACKGROUND: Ternary nanocomposites containing an organomodified layered silicate polyimide additive within a polyamide matrix have been investigated to gain greater insight into structure–property relationships and potential high‐temperature automotive applications. RESULTS: Polyamide nanocomposite blends, containing 3 wt% of organoclay, were prepared and compared with organoclay‐reinforced polyamide and neat polyamide. Nanoclay addition significantly increased heat distortion temperature, as well as both the tensile and flexural moduli and strength. The addition of polyimide demonstrated further increases in heat distortion temperature, glass transition temperature and the flexural and tensile moduli by about 17, 21 and 40%, respectively. The tensile and flexural strengths were either unaffected or decreased modestly, although the strain‐to‐failure decreased substantially. Morphological studies using transmission electron microscopy (TEM) and X‐ray diffraction showed that the nanoclay was dispersed within the ternary blends forming highly intercalated nanocomposites, regardless of the presence and level of polyimide. However, TEM revealed clay agglomeration at the polyamide–polyimide interface which degraded the mechanical properties. CONCLUSIONS: A range of improvements in mechanical properties have been achieved through the addition of a polyimide additive to a polyamide nanocomposite. The decrease in ductility, arising from the poor polyamide–polyimide interface and nanoclay clustering, clearly requires improving for this deficiency to be overcome. Copyright © 2008 Society of Chemical Industry     

Improvement of heat resistance and mechanical properties of epoxy resin with nano-Cu-Ni supported RGO

This study reports the synthesis and characterization of epoxy resin/redox graphene/nano-copper-nickel (EP/RGO/Cu-Ni) composites. The RGO/Cu-Ni was characterized by X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). Using dynamic thermodynamic analysis (DMA), the glass transition temperature (Tg) of the modified epoxy resin was increased by 21°C compared to EP. The addition of 1.3 wt% RGO/Cu-Ni to the epoxy matrix resulted in an increase of 79.6% and 161.3% respectively in the tensile strength and impact strength of the new material. Finally, the excellent mechanical properties of EP/RGO/Cu-Ni nanocomposites contribute to the research and development of new high-performance polymer materials.