Preparation and characterization of trilayer core–shell polysilsesquioxane–fluoroacrylate copolymer composite emulsion particles

Polysilsesquioxane–fluoroacrylate copolymer [poly(methyl methacrylate)–butyl acrylate–dodecafluoroheptyl methacrylate)] (FPSQ) composite latex particles with a trilayer core–shell morphology were manufactured by seeded emulsion polymerization, where PSQ latex particles bearing reactive methacryloxypropyl moieties were first produced by the hydrolysis‐condensation of (3‐methacryloxypropyl)trimethoxysilane, and then they were utilized as seeds, with methyl methacrylate, butyl acrylate, and dodecafluoroheptyl methacrylate as the inner and outer shell monomers. Fourier‐transform infrared spectra and ¹H‐NMR confirm the structure of the FPSQs. Transmission electron microscopy and scanning electron microscopy demonstrate that the obtained composite emulsion particles emerge with the trilayer core–shell pattern. Due to the anchoring of PSQ nanoparticles, the thermal stabilities of the FPSQ films are strengthened, and the resistance to heat is gradually improved along with the increase of the fluoroacrylate dose in the polymer matrix composite. X‐ray photoelectron spectroscopy, atomic force microscopy (AFM), and hydrophobicity investigations indicate that the fluorinated chain segments tend to concentrate at the film–air two‐phase interface. In addition, the AFM result denotes that importing more fluorine into the FPSQ hybrid material will engender greater phase separation and enrichment of the fluoroalkyl segments and a rougher morphology. Thus, the water contact angle of the FPSQ film can ultimately reach 121.4°. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44845.     

Synthesis and analysis of properties of a new core–shell silicon‐containing fluoroacrylate latex

BACKGROUND: Silicon‐containing fluoroacrylate copolymers are potential materials for use in the protection of ancient stone buildings. In the work reported in this paper, a new core–shell silicon‐containing fluoroacrylate latex was prepared through grafting of a fluoroacrylate copolymer latex with polysiloxane. RESULTS: The core–shell silicon‐containing fluoroacrylate latex was successfully synthesized by seed emulsion polymerization and octamethylcyclotetrasiloxane (D₄) ring‐opening polymerization in the presence of a mixed emulsifier consisting of a non‐ionic emulsifier and a novel fluorine‐containing anionic emulsifier sodium perfluoro‐octane sulfonate. Transmission electron microscopy, X‐ray photoelectron spectroscopy, static contact angle measurements and scanning electron microscopy‐energy dispersive X‐ray analysis showed that when the D₄ content was controlled at 2.84–4.36 wt%, the silicon‐containing fluoroacrylate latex presented a uniform sphere core‐shell structure and had strong hydrophobic and oleophobic characters due to the association of both fluorine and silicon atoms on the latex film surface. The film cross‐section exhibited uniform and dense microstructure without any phase segregation. Additionally, thermogravimetric analysis and tensile test results indicated that all the silicon‐containing fluoroacrylate copolymers displayed better thermal stability and higher flexibility. CONCLUSION: The synthetic core–shell silicon‐containing fluoroacrylate latex showed excellent surface properties, thermal stability and flexibility, and has encouraging prospects in application as a protective coating. Copyright © 2009 Society of Chemical Industry     

Molecularly imprinted nanoparticles prepared by core‐shell emulsion polymerization

Submicron core‐shell polymer particles, with molecularly imprinted shells, were prepared by a two‐stage polymerization process. Particles of this type, prepared with a cholesterol‐imprinted ethyleneglycol dimethacrylate shell and in the absence of porogen, were found to be 76 nm in diameter with a surface area of 82 m² g⁻¹. Cholesterol uptake from a 1 mM solution in isohexane was measured at both 10 and 30 mg mL⁻¹, with the imprinted polymer showing considerable binding (up to 57%). Imprinted but not hydrolyzed and hydrolyzed nonimprinted polymers showed very low uptakes (≤4.5%) and a phenol‐imprinted polymer showed reduced binding (36%) under the same conditions. Imprinted shells were also prepared over superparamagnetic polymer cores and over magnetite ferrocolloid alone. The cholesterol binding to magnetic particles was very similar to that of equivalent nonmagnetic materials. Magnetic particles could be sedimented in as little as 30 s in a magnetic field. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1851–1859, 2000     

Attapulgite@polymer particles with double‐layer polymer shell via soapless seeded emulsion polymerization

Attapulgite needle encapsulated with double‐layer polymer shell (ATP@DP) were prepared by the soapless seeded emulsion polymerization of the second monomer styrene in the dispersion of the attapulgite needle encapsulated with poly(methyl methacrylate) (ATP@PMMA), which was also conducted by the soapless seeded emulsion polymerization of the first monomer methyl methacrylate with the cetyltrimethylammonium bromide (CTAB) modified attapulgite needle (org‐ATP) as seeds. The different morphologies of ATP, ATP@PMMA particles, and ATP@DP particles were characterized by transmission electron microscopy, and the encapsulation mechanism was also discussed. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and properties of porous L‐tryptophan imprinted latex membrane from core‐shell emulsion

Molecularly imprinted latex membrane (MILM) is prepared by core‐shell emulsion technique in the presence of a template molecule (L ‐Tryptophan). A hard inward and soft outward microstructure latex particle is designed to obtain MILM with both flexibility and impact strength. Molecularly imprinted layer with high crosslinking degree is grafted on the surface of core‐shell latex particles. NaCl, glucose, urea, polyethylene glycol, M_w 300, etc., are added during the film‐forming process to produce porous microstructure in MILM. Fourier transform infrared spectroscopy (FTIR) and Scatchard analysis are used to investigate the interaction between L ‐Tryptophan and MILM and the binding ability of the resultant MILM, respectively. The functional binding and separation performances in aqueous medium towards template are carried out. The results reveal that the content and type of porogen and the shell composition have significant effects on adsorption capacity and separation ability. MILM with glucose as porogen shows high recognition towards the template with adsorption separation factor reaching 9.06. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Preparation of polystyrene/poly(vinyl acetate) nanocomposites with a core–shell structure via emulsifier‐free emulsion polymerization

Polystyrene/poly(vinyl acetate) latex nanoparticles with a core–shell morphology in an emulsifier‐free emulsion polymerization system were prepared with purified styrene and vinyl acetate (VAc) as monomers and 2,2′‐azo bis(2‐amino propane) dihydrochloride (ABA,2HCl) as the initiator and emulsifier. The optimized conditions of polymerization of VAc, on top of the already‐formed polystyrene as a core polymer, with a core–shell morphology were obtained using various parameters such as volume ratio of the first and second stages, type of process, and reaction time. The morphologic structure of the nanoparticles was studied by scanning electron microscopy and transmission electron microscopy. The latex nanoparticles and polymers were characterized by differential scanning calorimetry. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2409–2414, 2006     

The diacetone acrylamide crosslinking reaction and its control of core‐shell polyacrylate latices at ambient temperature

Self crosslinkable core‐shell polyacrylate latices (PAs) cured at ambient temperature were synthesized by semicontinuous‐seeded emulsion polymerization with diacetone acrylamide (DAAM) and adipic dihydrazide (ADH) as crosslinkable monomers. The influences of DAAM monomer mass content, neutralizer, and curing temperature on the properties of self crosslinkable core‐shell latices and the keto‐hydrazide crosslinking were discussed. The spectroscopic techniques such as Fourier transform infrared spectroscopy (FTIR), differential scanning calorimeter (DSC), atomic force microscopy (AFM), transmission electron microscopy (TEM), and contact angle instruments were used to determine the structure and properties of PAs. The water evaporating rate during the film‐forming process of self crosslinkable core‐shell latices was also investigated. FTIR analyses demonstrate that the keto‐hydrazide crosslinking reaction does not occur in the latex environment but occurs at ambient temperature with the evaporation of water during the film‐forming process. The results of DSC show that the core‐shell crosslinkable PAs have two glass transition temperatures (T_g), and T_gs of crosslinked film are higher than that of non crosslinked fim. Moreover, the keto‐hydrazide reaction is found to be acid catalyzed and favored by the loss of water and the simultaneous decrease in pH arising from the evaporation of ammonia or amines during film‐forming process. Hence, in the volatile ammonia or amines neutralized latices, the latex pH value adjusted to 7–8, which not only ensure the crosslinkable latex with good storage stability but also obtain a coating film with excellent performances by introducing the keto‐hydrazine crosslinking reaction. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

种子乳液聚合在PUA合成中的应用

系统地概述了种子乳液聚合合成聚氨酯－聚丙烯酸酯（PUA）复合乳液研究的各个方面，包括研究开发背景、基本原理，制备方法和工艺，产物和涂膜的结构和性能等。     

Preparation and surface properties of core‐shell polyacrylate latex containing fluorine and silicon in the shell

The core‐shell polyacrylate latex particles containing fluorine and silicon in the shell were successfully synthesized by a seed emulsion polymerization, using methyl methacrylate (MMA) and butyl acrylate (BA) as main monomers, dodecafluoroheptyl methacrylate (DFMA), and γ‐(methacryloxy) propyltrimethoxy silane (KH‐570) as functional monomers. The influence of the amount of fluorine and silicon monomers on the emulsion polymerization process and the surface properties of the latex films were discussed, and the surface free energy of latex films were estimated using two different theoretical models. The emulsion and its films were characterized by particle size distribution (PSD) analysis, transmission electron microscopy (TEM), Fourier transform infrared spectrum (FTIR), nuclear magnetic resonance (¹H‐NMR and ¹⁹F‐NMR) spectrometry, contact angle (CA) and X‐ray photoelectron spectroscopy (XPS), differential scanning calorimetry (DSC), and thermogravimetry (TG) analysis. The results indicate that the average particle size of the latex particles is about 160 nm and the PSD is narrow, the synthesized latex particles exist with core‐shell structure, and a gradient distribution of fluorine and silicon exist in the latex films. In addition, both the hydrophobicity and thermal stability of the latex films are greatly improved because of the enrichment of fluorine and silicon at the film‐air interface, and the surface free energy is as low as 15.4 mN/m, which is comparable to that of polytetrafluoroethylene (PTFE). © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Polyacrylate‐core/TiO2‐shell nanocomposite particles prepared by in situ emulsion polymerization

We report the preparation of polyacrylate‐core/TiO₂‐shell nanocomposite particles through in situ emulsion polymerization in the presence of nano‐TiO₂ colloid obtained by the hydrolysis of titanium tetrachloride. The resultant colloidal system can be stable for months without any precipitation. In a typical sample, the diameter of nanocomposite particles was about 150 nm, and the thickness of TiO₂‐shell was 4–10 nm. Only cetyltrimethylammonium bromide was employed to provide the latex particles with positive charge, which was enough for the formation of fine TiO₂ coatings. Three initiators were tested. Ammonia persulfate was the most suitable one, because the cooperative effect was formed by the negatively charged TiO₂ particles and the terminal anionic group (SO₄^2?, the fraction of Ammonia persulfate) of the polymer chain on the surface of latex particles to maintain the stability of nanocomposite system. The pH value played a vital role in obtaining a tight TiO₂ coating. Transmission electron microscopy, X‐ray diffraction and Atomic force microscopy were used to characterize this nanocomposite material. It was found that rutile and anatase coexisted in the nanocomposite film. This may suggest a potential application in the field of photocatalytic coating. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1466–1470, 2006     

Structure and property characterization of nanograde core‐shell polyurethane/polyacrylate composite emulsion

Anionic aqueous polyurethane dispersion was synthesized through self‐emulsifing method from cycloaliphatic isophorone diisocyanate (IPDI) and dimethylolpropionic acid (DMPA). The carboxyl acid group in DMPA was used to make the polyurethane dispersible. The polyurethane/polyacrylate (PU/PA) composite particles were also prepared by seeded surfactant‐free emulsion polymerization; the cycloaliphatic polyurethane aqueous dispersion was used as seed particles. The structures and properties of the composite emulsion as well as the physical mixture of polyurethane dispersion and polyacrylate emulsion were characterized by FTIR, DSC, dynamic light scattering, TEM, X‐ray photoelectron spectroscopy (ESCA), and electronic tensile machine. The results showed that the synthesized PU/PA composite emulsion was found to form inverted core‐shell structure with polyacrylate as the core and with polyurethane as the shell, and its diameter of particles is in the range of nanograde, the crosslinking reaction was existed in composite emulsion. The intimate molecular mixing of crosslinking polymers are also claims to result in a superior balance of properties compared to physical blends of polyurethane dispersion and acrylate emulsion. The crosslinking mechanism of PU/PA composite emulsion was also discussed. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Rheological behavior and microstructure of aqueous suspension of carboxylated core‐shell structured latex particle

Core‐shell type carboxylated particles form a flocculated structure in aqueous suspension with neutralization of carboxyl groups. Rheological behaviors of the suspension have been studied at various temperatures, and microstructures of the suspension have been discussed from the rheological behaviors and SAXS measurements. At 25°C, G′ is larger than G″ in all ω regions, and G′ is almost independent of ω, and the diffraction peak is detected by SAXS. These results mean that a three‐dimensional network of interconnected lattice‐like flocculated structure is formed. With increasing temperature, ω dependency of G′ becomes stronger and distance of the particles of the structure does not changed. These mean the network linkage is disrupted partially by thermal motion, and the interconnected lattice‐like flocculated structure changes to an isolated lattice‐like one with increasing temperature. With increasing the degree of neutralization, an isolated structure changes to an interconnected three‐dimensional structure decreasing the thermal motion just like decreasing temperature. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1627–1633, 2001     

Synthesis and characterization of poly(butyl acrylate–methyl methacrylate)/polyaniline core–shell latexes

Poly(butyl acrylate–methyl methacrylate) [P(BA–MMA]/polyaniline (PANI) core–shell complex particles were synthesized with a two‐step emulsion polymerization method with P(BA–MMA) as the core and PANI as the shell. The first step was to prepare P(BA–MMA) latex particles as the core via soapless emulsion polymerization. The second step was to prepare P(BA–MMA)/PANI core–shell particles. Sodium dodecyl sulfate was fed into the P(BA–MMA) emulsion as a surfactant, and this was followed by the addition of the aniline monomer. A bilayer structure of the surfactant over the surfaces of the core particles was desired so that the aniline monomer could be attracted near the outer surface of the core particles. In some cases, dodecyl benzene sulfonic acid was added after 2 h when the polymerization of aniline was started. The final product was the desired core–shell particles. The morphology of P(BA–MMA) and P(BA–MMA)/PANI particles was observed with transmission electron microscopy. The thermal properties were studied with thermogravimetric analysis and differential scanning calorimetry. Furthermore, conductive films made from the core–shell latexes were prepared, and the electrical conductivities of the films were studied. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 823–830, 2007     

Simple method of related sensitivity range to predict the thermodynamic equilibrium morphology of a core–shell latex particle

The equilibrium morphologies of different core–shell latices are predicted, and a related sensitivity analysis is given for the predictions. This article proposes a related sensitivity range for estimating the accuracy of predictions, made with the simple method, of the thermodynamically preferred morphology of a core–shell latex particle in two‐stage seeded emulsion polymerization. The related sensitivity range of the predictions is defined and calculated, and the results show that different core–shell latices have different sensitivity ranges. The wider the sensitivity range is, the more reliable the prediction is of the morphology of the core–shell latex. The simple method of related sensitivity range has been verified in the literature and with experiments. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3144–3152, 2004     

核壳聚合与核壳结构聚合物乳液

对核 /壳乳液聚合机理、方法、工艺以及核 /壳结构聚合物乳液的制备和性能进行了综述 ,重点讨论了各种因素对核 /壳结构聚合物乳胶粒子形态的影响 ,并回顾了核 /壳乳液聚合最新的研究动态。     

Preparation of core‐shell latexes for paper coatings

Novel core‐shell latices with a partially crosslinked hydrophilic polymer core and a hard hydrophobic shell of polystyrene were prepared to improve optical properties of coated paper such as gloss and brightness. These core‐shell latices were prepared by sequential addition of a monomer mixture of styrene, n‐butylacrylate and methacrylic acid. Different crosslinkers were used to form the polymer core and in the second stage styrene to form the hard shell component. In addition, attempts were made to further improve optical properties by introducing a new polymerizable optical brightener, i.e., 1‐[(4‐vinylphenoxy)methyl]‐4‐(2‐phenylethylenyl)benzene during polymerization either into the core or into the shell. The prepared core‐shell latex particles were used as specialty plastic pigments for paper coating together with kaolin as the primary pigment. The runability of paper coating formulation by either using a laboratory scale Helicoater or pilot scale JET‐coating machine was very good. The produced coated papers were printed on both sides employing a heat set web offset (HSWO) printer to study the quality of image reproduction in terms of print gloss, print mottle, print through, etc. The core‐shell latices improved the overall print quality. Furthermore, the results demonstrated that by optimizing polymer composition one can significantly enhance the optical properties and surface smoothness of coated paper. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

The surface modification of nanosilica,preparation of nanosilica/acrylic core‐shell composite latex,and its application in toughening PVC matrix

The properties and morphology of nanosilica modified with silane coupling agent, methacryloxypropyltrimethoxysilane (MPS), were characterized by fourier transform infrared, zeta potentials, thermogravimetric analysis, and transmission electron microscopy. The results showed that the grafting ratio of MPS on the surface of nanosilica increased with the MPS content. MPS‐silica/PBA/PMMA core‐shell latexes (MPS‐Si/ACR) were prepared by seeded emulsion polymerization. Then they were used to mix with PVC resin. The outer layer (PMMA) enhanced the dispersibility of MPS‐Si/ACR in the PVC matrix by increasing the interfacial interaction of these composite particles with PVC. The notched impact strengths of the blends were influenced by the weight ratio of MPS to silica, the concentration of emulsifier (SDS), and the MPS‐Si/ACR content. The relationships between the mechanical properties and the core‐shell composite structures were elaborated. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

丙烯酰胺共聚物乳液增稠剂的合成及性能研究

以丙烯酰胺(AM)和2-丙烯酰胺基-2-甲基丙磺酸钠(SAMPS)为聚合单体,N,N′-亚甲基双丙烯酰胺(MBA)为交联剂,采用反相乳液聚合法,合成了微交联型丙烯酰胺共聚物乳液。当n(AM)∶n(SAMPS)=3∶2,MBA为单体总质量的0.08%,过硫酸铵为单体总质量的0.03%,异丙醇为单体总质量的0.3%,亚硫酸氢钠为单体总质量的0.06%时,合成产物具有优良的增稠性能和耐电解质性能。测试结果表明,质量分数1%的聚合物水溶液黏度大于1.0×105mPa.s,质量分数1.2%的聚合物水溶液在质量分数0.1%氯化镁和氯化钠存在时的黏度保持率分别为32.76%和24.66%。另外该聚合物乳液的残留丙烯酰胺(2 mg/kg,反相时间(15 s。     

Preparation and characterization of core‐shell nanoparticles containing poly(chlorotrifluoroethylene‐co‐ethylvinylether) as core

Core shell latex particles with a glassy core and a low T_g polymeric shell are usually preferred. More so, the glassy core happens to be a fluoropolymer with a shell polymer that helps in processability. We describe here the preparation and characterization of core shell nanoparticles consisting of poly(chlorotrifluoroethylene‐co‐ethylvinylether) as core encapsulated in poly(styrene‐acrylate) copolymer shell using seeded emulsion polymerization method under kinetically controlled monomer starved conditions. Properties of the emulsion using surfactants (fluoro/conventional) and surfactant free conditions were investigated. Average size (100 nm), spherical shape and core–shell morphology of the latex particles was confirmed by dynamic light scattering and transmission electron microscopy. Absence of C? F and C? Cl peaks in X‐ray photoelectron spectroscopy proves that cores are completely covered. Polymerization in the presence of fluorocarbon surfactant was found to give optimum features like narrow size distribution, good shell deposition and no traces of agglomeration. Films of core shell latex particles exhibited improved transparency and enhanced water contact angles thus making them suitable for applications in various fields including coatings. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Nano‐SiO2/PMMA‐PU composite particles with core‐shell structure via emulsion polymerization and their application in epoxy resin

A novel method of nano‐SiO₂/poly(methyl methacrylate)(PMMA)‐polyurethane(PU) composite particles modifying epoxy resin is reported. The composite particles with the obvious core‐shell structure were prepared by emulsion polymerization of PMMA and PU prepolymer on the surface of nano‐SiO₂. The diameter of the composite particles was 50–100 nm with dark core SiO₂ (30–60 nm) and light shell polymer of PMMA and PU (20–30 nm); moreover, PU was well distributed in PMMA with about 10 nm diameter. After nano‐SiO₂ was encapsulated by PMMA and PU, the Si content on the surface decreased rapidly to 2.08% and the N content introduced by PU was about 1.27%. The ratio of polymer to original nano‐SiO₂ (f_p), the grafting ratio of polymer to original nano‐SiO₂ (f_r) and the efficiency grafting ratio of polymer (f_e) were, respectively, about 116.7%, 104.4%, and 89.5%. The as‐prepared composite particles were an effective toughness agent to modify epoxy resin, and the impact strength of the modified epoxy resin increased to 46.64 kJ m^?2 from 19.12 kJ m^?2 of the neat epoxy resin. This research may enrich the field of inorganic nanoparticles with important advances toward the modification for polymer composite materials. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41919.