Experimental and theoretical investigation of sound transmission loss for polycarbonate,poly(methyl methacrylate), and glass

In this study, the effects of the soundproofing properties of polycarbonate (PC), poly(methyl methacrylate) (PMMA), and glass were investigated. We fabricated the specimens into 3 mm thick sheets by direct hot compression molding as a monolithic sample and also by gluing three thin sheets together into a multilayer. Sound transmission loss (STL) was measured by an impedance tube over the frequency range 63–1600 Hz. The results indicate that because of the close density, the STLs for PC and PMMA were almost the same above 1200 Hz. Also, PMMA had a greater STL than PC in the range 63–300 Hz. In a comparison of the monolithic and multilayered samples, we demonstrated that the epoxy‐based adhesive interlayers had more efficient bonding than the silicone‐based ones. The multilayered polymer/silicone specimens showed a sharp drop in the STL values compared to the monolithic samples. However, the multilayered polymer/epoxy specimens revealed similar behavior to the monolithic polymers. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42988.     

Investigation on Sound Absorption Function and Mechanical Behavior of Polycarbonate/Nanosilica-based Nanocomposites

The present study reports the morphological, mechanical, and sound absorption properties of polycarbonate-based nanocomposites containing nanosilica (0.3 and 0.6?wt%). To this end, the specimens were prepared by melt mixing in a twin-screw extruder. The scanning electron microscopy was also used to ensure the well distribution of nanosilica in the polymeric matrix. The mechanical properties were investigated by tensile, flexural strength, Izod impact, and hardness tests. At the end, sound absorption coefficient of the specimens was checked by standing wave sound impedance tube method in the frequency range of 250–6,300?Hz. The results showed that only a small amount of nanosilica could improve the mechanical properties of specimens. However, the sound absorption function of specimens had a gradual improvement by increasing nanosilica content. Tensile modulus and strength at yield of the nanocomposite specimens were higher than that of the neat polycarbonate. On the contrary, a decrease in elongation at break was reported, which was attributed to the reduced mobility of the polymer chains due to the presence of nanoparticles. The same behavior was observed in the test results of Izod impact strength of nanocomposites so that adding nanosilica with the wt% of 0.6 to the neat polycarbonate, the impact strength improved by only 5.3%. According to the findings, polycarbonate composites with 0.3?wt% nano-silica, in addition to strengthening the mechanical properties (tensile modulus, flexural strength, and stiffness), could improve the acoustic characteristics of the specimens in low and mid frequencies. The findings also revealed that the performance of pure polycarbonate and 6?wt% nanosilica polycarbonate in upper frequency range was higher and approximately the same as that for 3?wt% nanosilica polycarbonate.     

Mechanical response and rheological properties of polycarbonate layered‐silicate nanocomposites

The effect of clay loading on the mechanical behavior and melt state linear viscoelastic properties of intercalated polycarbonate (PC) nanocomposites was investigated. At low frequencies, the linear dynamic oscillatory moduli data revealed diminished frequency dependence with increasing nanoclay loading. The 3.5 and 5 wt% clay nanocomposites exhibited dramatically altered relaxation behavior, from liquid‐like to pseudo‐solid–like, compared to the pure PC and the 1.5 wt% clay nanocomposite. Thermal degradation of PC resulted from the melt compounding of organo‐modified nanoclays was evident from the reduction in the glass transition temperature and molecular weight of the PC nanocomposites. These nanocomposites also exhibited a significant decrease in the extent of tensile elongation and ductility with respect to the nanoclay incorporation. A concomitant decrease in the rheological properties at high frequencies was also observed, and was consistent with the lowering of the molecular weight of PC, particularly near or above the percolation threshold of nanoclay. These nanocomposites, nevertheless, exhibited elastic‐plastic deformation in compression, regardless of nanoclay content. Polym. Eng. Sci. 44:825–837, 2004. © 2004 Society of Plastics Engineers.     

Bio-based Sulfonated Epoxy/Hyperbranched Polyurea-modified MMT Nanocomposites

Hyperbranched polyurea modified nanoclay was used for the preparation of vegetable oil modified sulfone epoxy nanocomposites at different loadings (1–5 wt%) for the first time. The bio-based nanocomposites were characterized by XRD, SEM, TEM, and FTIR techniques. These nanocomposites showed an enhancement of thermal stability up to 48°C as revealed by thermo-gravimetric analysis. The nanocomposites with 5 wt% of nanoclay exhibited more than 300 percent improvement in tensile strength, though the elongation at break decreases with the increase of nanoclay loading. Thus the studied nanocomposites possess better performance over the pristine system.     

Soundproofing properties of polypropylene/clay/carbon nanotube nanocomposites

In this article, polypropylene (PP)/clay/carbon nanotube (CNT) composites were prepared via a solution blending method. Sound transmission loss (STL), determined with an impedance tube, was used to characterize their soundproofing properties. The STL for the PP/4.8 wt % clay/0.5 wt % CNT composite was about 15–21 dB higher than that for pure PP at high frequencies (3200–6400 Hz) and about 8–14 dB higher at low frequencies (580–620 Hz). X‐ray diffraction (XRD) and transmission electron microscopy (TEM) were used to study the crystallinity and the microstructure. A synergistic effect on the STL was established between the structure of the homogeneous dispersion and strong interfacial adhesion. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effect of carbon nanotubes functionalization on properties of their nanocomposites with polycarbonate/poly(acrylonitrile-butadiene-styrene) matrix

In this work, a comparative study evaluating the influence of different functionalization of carbon nanotubes on the properties of nanocomposites with polymeric matrix was performed. A 50/50 wt% polycarbonate (PC)/poly(acrylonitrile-butadiene-styrene) (ABS) blend was used as polymeric matrix of the nanocomposites. The comparison was made between nanocomposites reinforced with covalently functionalized multiwall carbon nanotubes (MWCNTf) and MWCNTf/nanoclay hybrid functionalization. The effect on the mechanical and morphological properties of the nanocomposites was evaluated through tensile and Izod impact tests and scanning electron microscopy and transmission electron microscopy (TEM) analyses. The thermal characterization of PC/ABS blends and nanocomposites was performed by differential scanning calorimetry (DSC). Results showed that both methods of functionalization of MWCNTs increased the stiffness and impact resistance of the nanocomposites. TEM micrographs indicated the preferred location of the reinforcements in the SAN phase of ABS. Results from DSC indicated an increase in the thermal resistance of the nanocomposites.     

Mechanical,thermal, and morphological properties of graphene reinforced polycarbonate/acrylonitrile butadiene styrene nanocomposites

Nanocomposites of polycarbonate/acrylonitrile butadiene styrene (PC/ABS) with (70/30) composition containing different amounts of graphene nanoplates (GNPs) (1, 3, and 5 wt%) were prepared by melt‐blending in a twin‐screw extruder. The structural, morphological, mechanical, and thermal properties of the nanocomposites were investigated. The Young's modulus and flexural modulus of the nanocomposites were increased by 30 and 54%, respectively, when 3 wt% GNPs was added. The flexural strength and tensile strength of the PC/ABS/GNPs nanocomposites increased up to a loading of 3 wt% GNPs. The incorporation of GNPs enhanced the thermal stability and char yield of the nanocomposites. X‐ray diffraction and field emission scanning electron microscopy showed uniform dispersion and alignment of GNPs in PC/ABS matrix. The interaction between the GNPs and the PC/ABS matrix were confirmed by Fourier transform infrared spectra. Therefore, the PC/ABS/GNP nanocomposites with improved flexural and tensile properties, without loss of extensibility and good thermal properties may have promising applications in automotive, electric tools, household, communication, and safety appliances. POLYM. COMPOS., 37:1633–1640, 2016. © 2014 Society of Plastics Engineers     

Improved mechanical and thermal properties of bamboo–epoxy nanocomposites

Natural fiber‐reinforced hybrid composites based on bamboo/epoxy/nanoclay were prepared. Ultrasound sonication was used for the dispersion of nanoclay in the bamboo–epoxy composites. The morphology of bamboo–epoxy nanocomposites was investigated by using scanning electron microscopy, transmission electron microscopy, and X‐ray diffraction. The results show that there exists an optimum limit in which the mechanical properties of composites improved by continuously increasing the nanoclay content. The tensile and flexural strength of bamboo–epoxy nanocomposites with 3 wt% nanoclay increased by 40% and 27%, respectively, as compared to pure composites. The highest value of impact strength was obtained for 1 wt% nanoclay content bamboo–epoxy nanocomposites. The enhanced impact strength of bamboo–epoxy nanocomposites was one of the key advantages brought by nanofiller. The results show that incorporation of nanoclay substantially increases the water resistance capability and thermal stability of bamboo–epoxy nanocomposites. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Transparent cyclic olefin copolymer/silica nanocomposites

In this work, melt blending of fumed nanosilica with cyclic olefin copolymer (COC) was carried out to prepare high strength transparent composites. The effects of various loadings (1, 2, 3 and 5 wt%) of nanosilica on the physical, mechanical, dynamic mechanical, thermal, tribological and optical properties of the COC composites were investigated in detail. The tensile test results showed that the nanocomposite with 3 wt% nanosilica content provides the highest tensile strength (55.6 MPa) compared with the nanocomposite with 5 wt% nanosilica content (54.6 MPa), which is believed to be significantly dependent on better dispersion. Moreover, the glass transition temperature (from tan δ) increased from 184 °C for pure COC to 194.3 °C for the COC composite with 3 wt% nanosilica. The scratch test and nano‐indentation results showed that addition of nanosilica increased the stiffness and hardness of the composite, providing higher scratch resistance and lower frictional coefficient. UV?visible spectroscopy measurements showed that the nanocomposites have excellent optical transparency which is similar to that of the pure COC film. © 2013 Society of Chemical Industry     

Preparation of polycarbonate/poly(acrylonitrile‐butadiene‐styrene)/mesoporous silica nanocomposite films and its rheological,mechanical, and sound absorption properties

The homogeneous polycarbonate/poly(acrylonitrile‐butadiene‐styrene) (PC/ABS) nanocomposite thin films were prepared by a facile solvent casting method using phenylene modified‐mesoporous silica materials as additives and dichloromethane as a solvent. The physicochemical analyses using small‐angle X‐ray scattering, nitrogen adsorption–desorption, solid‐state ¹³C and ²⁹Si nuclear magnetic resonance, and scanning electron microscope were investigated to provide clear physical and chemical properties for modified‐mesoporous materials and nanocomposite films. Tensile tests were performed at room temperature according to ASTM D638. Rheological properties were also analyzed to observe any variance of solid–liquid property. As a compatibilizer and a reinforcing filler, mesoporous (organo‐)silicas showed enhanced features in rheological and mechanical properties. The sound absorption coefficient was measured by the impedance tube up to 6400 Hz according to ISO 10534‐2. It was found that the PC/ABS nanocomposites containing mesoporous materials can be used as a sound‐proofing support material depending on fabrication process. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45777.     

Polypropylene/silica nanocomposites prepared by in-situ melt ultrasonication

A novel process using ultrasonic irradiation to enhance nanosilica dispersion in polypropylene-based nanocomposites has been proposed and investigated. The nanocomposites were isotactic polypropylene reinforced with silica nanoparticles at 3 wt% loading level. Ultrasonic processing in the melt state is an effective method for improving nanosilica dispersion. The effectiveness of the proposed ultrasonic processing technique on polypropylene nanocomposites was evaluated by XRD and transmission electron microscopy (TEM). Poly(propylene-g-maleic anhydride) copolymer (PP-g-MAH) containing 5 wt% maleic anhydride content was added to nanocomposites at 0.5 wt% concentration based on silica content. PP-g-MAH plays an important role in nanosilica dispersion in polymer matrix and interface interaction. The reaction of maleic anhydride groups with the hydroxyl groups on the surface of nanosilica was characterized by FTIR spectrum. The final nanocomposites result in a further enhancement of mechanical properties because of silica agglomerate reduction and improving interface combination, even loading level being much lower than that of ordinary fillers in conventional composites. POLYM. COMPOS., 2009. © 2009 Society of Plastics Engineers     

Fabrication and characterization of functionally graded nanoclay/glass fiber/epoxy hybrid nanocomposite laminates

In this work, hardness, tensile, impact, bearing strength and water absorption tests were performed to study the mechanical properties of stepwise graded and non-graded hybrid nanocomposites. Three different stepwise graded nanocomposites and one non-graded (homogeneous) nanocomposite with the same geometry and total nanoclay content of 10 wt% were designed and prepared. Moreover, one neat glass fiber laminate was manufactured. The results of the tests indicated that addition of the graded and non-graded nanoclay improves hardness over neat glass fiber reinforcement. The maximum increase in hardness of about 53% over neat specimen is obtained for specimens that have the highest weight percentage (2 wt%) of the clay nanoparticles on its surface (S-specimen and the side of F-specimen that reinforced with 2 wt% nanoclay). The gradation process results in an increase in hardness of about 11% compared with non-graded (homogeneous) specimen. In addition, an improvement of 11.9% in strain-to-failure is achieved with specimen having greatest amount of nanoclay in the middle over neat glass fiber/epoxy composite. The other nanoclay-filled glass fiber composites have strain-to-failure close to neat glass fiber/epoxy. The addition of nanoclay reinforcement has insignificant effect on ultimate tensile strength, tensile modulus, water absorption, bearing strength and impact strength compared with neat glass fiber/epoxy.     

Analysis of synergistic effect of nanozinc/nanoclay additives on the corrosion performance of zinc‐rich polyurethane nanocomposite coatings

The aim of this study was to analyze the synergistic effect of clay and zinc nanopigments. Therefore different percentages of Montmorillonite clay nanolayers were added to zinc‐rich polyurethane nanocomposites. Ultrasonication process was used to prepare polyurethane/nanozinc/nanoclay nanocomposites. Then coatings were applied on steel panels with composition of 10 wt% nanozinc and 0.5, 1, 1.5, and 2 wt% nanoclay. TEM and XRD were used to analyze the structural characteristics of the nanocomposites. The results of the structure analysis revealed the size of nanomaterials and confirmed the appropriate dispersion in polymer matrix. The anticorrosive properties of the nanocomposites were investigated using salt fog test and electrochemical impedance spectroscopy (EIS). The results of EIS showed that addition of clay nanolayers improves the corrosion resistance of coatings and the best corrosion performance obtained for the nanocomposite sample with 2 wt% nanoclay. Also, according to the results of the salt spray test, the sample with 2 wt% nanoclay showed the least H₂O penetration and exfoliation adjacent to the scratches. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Study of alternating current impedance analysis and dielectric properties of carbon nanotube‐based polysulfone nanocomposites

Polysulfone (PSU)/multiwalled carbon nanotubes (MWCNTs) nanocomposites containing 0.5–3 wt% of MWCNTs were prepared by solution casting technique. To understand the dispersion behavior of MWCNTs inPSU matrix, high resolution transmission electron microscopy (HRTEM) and field emission scanning electron microscopy (FESEM) were used. Electrical properties of nanocomposites were investigated by analyzing alternating current (AC) impedance spectra. The real part of complex impedance was decreased with increasing carbon nanotubes loading in the PSU matrix, which may be due to increase in conductive networks in the nanocomposite. The complex impedance Nyquist plots for PSU/MWCNTs nanocomposites were characterized by the appearance of a single semicircular arc, whose radii of curvature decreases with increasing MWCNTs loading. The polarization mechanism and the AC conduction mechanism were studied by designing equivalent circuit from impedance data. The dielectric response of PSU/MWCNTs nanocomposite was investigated over a wide range of frequency from 10 Hz to 10⁻⁶ Hz. Dielectric constant of PSU/MWCNTs nanocomposite was enhanced significantly from 2 to 6 × 10¹⁰ at 10 Hz when the addition of MWCNTs was increased from 0 to 3 wt%. The enhancement of dielectric property might be due to the interfacial polarization between carbon nanotubes and polysulfone. POLYM. COMPOS., 2012. © 2011 Society of Plastics Engineers     

Thermal degradation mechanism of polycarbonate/organically modified montmorillonite nanocomposites

There were contradictory results about the effect of clay on polycarbonate (PC) thermal stability in previous reported papers. For ascertainment of the actual role of clay, PC nanocomposites were prepared by direct melt‐mixing PC with hexadecyl trimethyl ammonium chloride modified montmorillonite (OMT). The results of X‐ray diffractometry, transmission electron microscopy, and high‐resolution electron microscopy experiments present the formation of uniformly intercalated structure. Thermogravimetric analyses show the onset decomposition temperature of PC/OMT nanocomposites is earlier 65°C than neat PC. The mechanism of PC thermal decomposition effected by OMT was discussed in detail. It reveals that OMT can catalyze thermal degradation of PC macromolecular chains and decrease thermal stability of the nanocomposites. POLYM. COMPOS., 37:2301–2305, 2016. © 2015 Society of Plastics Engineers     

Effects of injection molding conditions on the electrical properties of polycarbonate/carbon nanotube nanocomposites

Polycarbonate/Carbon nanotube (PC/CNT) nanocomposites containing various CNT contents (0–5 wt%) were prepared by injection molding. The effects of CNT contents, injection speed (V) and injection temperature (T) on the electrical resistivity of the PC/CNT nanocomposites were investigated. It was found that the tensile strength of nanocomposites was enhanced slightly with increased CNT contents, and the tensile modulus was 29% greater after the 5 wt% CNT addition, but the brittle tendency became stronger. Aside from tensile properties, the electrical resistivity of the nanocomposites dropped 12 orders of magnitude after the 5 wt% CNT addition. Also, there was a tendency that the electrical resistivity was lower in the case of higher injection temperature and lower injection speed. Scanning electron microscope (SEM) images and the distribution of surface layer electrical resistivity, clearly showed a notable influence by surface layer microstructures on the electrical resistivity, and the injection conditions affected both the value of the maximum electrical resistivity and the position where it occurred. This study offers an alternative green and simple molding process to prepare conductive PC nanocomposites and to achieve the industrialization of PC/CNT nanocomposite products which can be used in electromagnetic shielding and anti‐static fields. POLYM. COMPOS., 37:3245–3255, 2016. © 2015 Society of Plastics Engineers     

Influence of foaming and carbon nanotubes on sound transmission loss of wood fiber‐low density polyethylene composites

The aim of this study was to investigate the effect of carbon nanotubes (CNTs) and foaming on sound transmission loss (STL) of wood fiber‐low density polyethylene composite. For this purpose, low density polyethylene, wood fiber, foaming agent, coupling agent and modified CNTs were mixed in an internal mixer to produce test samples. The standard circular samples were produced by using compression molding method in a hot press machine. Sound transmission loss was measured by an impedance tube. Results showed that the use of CNTs improved the foam morphology in the composites. Foaming and the use of CNTs improve the STL of composites (especially at medium and higher frequencies) and the highest STL was obtained for wood fiber/LDPE foamed composites containing 1% CNT. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45096.     

Effect of oligomeric‐modified montmorillonite on morphology and properties of polycarbonate/montmorillonite nanocomposites

Low‐molecular‐weight copolymers of styrene and vinylbenzyl ammonium salts (oligomeric surfactant) were used to modify montmorillonite (MMT). The oligomeric‐modified MMT showed good thermal stability, which made it suitable to be used for preparing polycarbonate(PC)/MMT nanocomposites at high temperature. A different series of PC/MMT nanocomposites had been prepared by melt processing using a twin screw extruder. The effect of oligomeric surfactant structure and clay loading on the morphology, mechanical property, thermal stability, and color appearance of the nanocomposites were explored. The results of X‐ray diffraction and transmission electron microscopy analyses indicated that the PC/MMT nanocomposites had partially exfoliated structures. The PC/MMT nanocomposites were found to retain light colored, which was important for optical application. Compared to neat PC, the nanocomposites showed better properties of thermal stability and heat insulation. The mechanical properties of the nanocomposites are significantly enhanced by incorporating clay into the PC matrix. The tensile strength of nanocomposites with 2 wt% clay content was up to 55 MPa, which was much higher than that of the neat PC (37 MPa). The maximum tensile modulus value was 19% higher than that of neat PC. POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Preparation and characterization of melt‐processed polycarbonate/multiwalled carbon nanotube composites

This study describes the preparation of polycarbonate (PC)/multiwalled carbon nanotube (MWCNT) composites by melt processing the PC and PC/MWCNT master batch at 260°C. The PC/MWCNT master batch was prepared using ultrasonic mixing the carboxylic acid containing MWCNT and PC in a tetrahydrofuran (THF) solution. The HRTEM images of PC/MWCNT master batch and PC/MWCNT nanocomposites show that the MWCNT is well separated and uniformly distributed in the PC matrices. Mechanical properties of the fabricated nanocomposites measured by dynamic mechanical analysis indicate significant improvements in the storage modulus when compared with that of pure PC matrix. The conductivities of 2 and 5 wt% PC/MWCNT nanocomposites are more than four and seven orders in magnitude higher than that of PC without MWCNT, respectively. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

The electrical and thermal properties of polyimide/boron nitride nanocomposite films

In the paper, the polyimide (PI)/boron nitride (BN) nanocomposites were prepared by in situ polymerization and exhibited enhanced electrical property and thermal stability. The structure of synthesized PI was confirmed by scanning electron microscopy, energy dispersive spectrometer, and Fourier transform infrared. The influence of doping concentrations on the relative permittivity, electrical conductivity, loss tangent, corona-resistant lifetime, and thermal stability of PI composites was investigated. Results showed that the relative permittivity of PI/BN composites increases after doping BN nanoparticles. It was noteworthy that both the electrical conductivity and loss tangent of PI composites were enhanced in low frequency (0–3000 Hz) and the situations were shifted in high frequency (>3000 Hz). It was observed that the corona-resistant lifetime of PI/BN composite with 20 wt% BN increases more than eight times. Moreover, significant improvements in the thermal stability of PI composites were achieved by addition of only a small amount of BN. The decomposition temperatures at 5 and 10% weight loss were 518.7 and 551.6 °C for 15 wt% doped PI/BN composite, respectively, which increases by 37.3 and 40.5 °C compared to those of pure PI. The resulting properties expand further the application range of polyimides.