Contact force detection on a minute aperture mounted optical contact slider using an acoustic emission sensor

Advances in the digital network society require both higher density and higher transfer rates in all sorts of storage systems. Especially in optical recording, the trend toward higher density and larger capacity requires novel surface-recording technologies that can drastically diminish head-to-medium spacing, resulting in an improvement in spatial resolution and, finally, a higher recording density. To this end, we have already proposed a novel contact optical head slider that is able to almost cancel the suspension load by generating hydrodynamic pressure, thus realizing a lower net contact force. Evaluating the dynamic contact force is requisite in realizing its stable sliding operation and higher signal readout performance. In this study, a continuous acoustic emission (AE) signal was utilized to detect the dynamic contact force. AE signal modulation was compared with the applied out-of-plane acceleration on a medium generated by a spindle combined piezo-electric actuator. It was clarified that the detected AE modulation amplitude was approximately proportional to the applied acceleration, and that utilizing AE modulation will be a useful method for evaluating dynamic contact force.     

Readout signal evaluation of optical flying head slider with visible light-wave guide flexure

 The need for both higher recording density and faster transfer rates continues to propel the research and development of high-performance storage equipment. The optical first-surface recording method promises to overcome tough optical diffraction limits and/or wavelength-shortening limits. We have already proposed a novel compact optical head suspension assembly combining a flying optical slider with a resin-based flexible light-wave guide flexure, and we have confirmed this assembly's stable flying performance during head-arm out-of-plane disturbances. Following this technical progress, we here describe the successful detection of optical signals of sub-micron-size bits by flying this slider above a metal patterned medium through spacing of several tens of nanometers. Signal amplitude dependencies upon both bit pattern lengths and spacings are evaluated in detail, and it is predicted that sub-micron-long and -wide bit will be able to detect increasing the incident laser power up to its maximum value of several mW in our system. Received: 22 June 2001/Accepted: 1 November 2001     

Air-bearing design and flying characteristics of flexible optical head slider combined with visible laser light guide

 We propose a novel optical head slider for near-field recording. An air-bearing pad pattern is formed on the apex of a cantilever-like polymeric waveguide so that, by using the cantilever itself as the slider suspension, a single body structure incorporates the functions of the flying slider, suspension, and waveguide. This structure (a flexible optical head slider) can be fabricated using a method similar to a lithographical technique. This structure can be expected to provide several great advantages in miniaturizing head assemblies, in simplifying the assembly and optical trimming processes, and in producing a lighter head to thus allow a wider tracking bandwidth. In this paper, we first discuss the air-bearing design of the flexible optical head slider, and then propose two possible designs. We also report the results of an experimental evaluation of the static and dynamic floating characteristics of prototypes. Received: 5 July 2001/Accepted: 11 December 2001     

A circular arc slider with a high flying height supported by parallel flat springs for optical disc devices

We have investigated a circular arc slider with a high flying height that is suitable for optical disc devices to reduce the thickness of the device and to achieve a higher recording density over a wider recording area. Our proposed slider was supported by parallel flat springs to reduce the tilting motions of the slider in the pitching and rolling directions. Two types of slider were examined: (1) a positive pressure slider with a single shallow pocket on the slider surface, and (2) a negative pressure slider with two shallow pockets. The static and dynamic characteristics of our proposed slider were investigated both theoretically and experimentally. It was found that our proposed sliders followed a disc surface with the amplitude of axial runout of 100 μm with a focusing error of 30 μm_p-v in the focusing direction and a tilt angle of <6 min_p-v in the pitching and rolling directions.     

Investigations of the influence of the laser texture design in the hard disk landing zone on the dynamic characteristics of Pico slider during contact take-off

 A good laser texture design in hard disk landing zone can significantly reduce the slider-disk contact force, contact time and contact frequency during a slider's contact start and stop process. In this paper a numerical investigation was conducted on the effects of laser texture properties, disk topography and slider design on the dynamic characteristics of a Pico slider during its take-off in the landing zone. Factors considered in this study are bump  height, bump diameter, bump density, slider crown, spin acceleration, and waviness. The slider contact take-off process was simulated with various values of those factors, and the results were analyzed through comparing the contact frequency, contact force, contact time, and take-off speed. The simulation results show that a regular take-off is not a continuous contact process, but composed of periodical contact bursts, and the time duration of each group of contact bursts is about the same. It has been found that some of the laser texture properties can significantly influence the slider's take-off characteristics. Properly choosing laser texture design parameters can reduce the impacts between slider and bumps during the take-off process. Received: 25 September 2001/Accepted: 7 May 2002     

Tracking and readout characteristics of a minute aperture mounted optical head slider flying above a chromium patterned medium

Recent rapid progress in a digital network society necessitates storage devices with higher-density and faster transfer rates. In optical storage, a novel recording principle is eagerly awaited that will drastically improve recording density without being restricted by a wavelength shortening limit or a numerical aperture (NA) limit of the optics utilized. Storage based on the “near-field” principle is thought to be one of the most promising breakthroughs for overcoming various limitations governing traditional optical recording. We have already proposed an integrated optical head slider assembly that relies on the novel near-field principle for its operation; it is mounted on a minute tapered aperture and has a planar focusing lens and a micro silicon mirror. Readout signals corresponding to a 200-nm-long bit have demonstrated a frequency band up to approximately 10 MHz, using a chromium patterned medium. In this study, we have investigated the accuracy of the tracking characteristics of an aperture-mounted head slider by using linearly arranged 1-mm-long line-and-space patterns. Based on the step or inverse step responses that occur when an aperture flies obliquely across the linearly arranged pattern region boundary, we present a simple method of predicting accurate tracking characteristics in detail, and also by using a 350-nm line-and-space pattern signal, we were able to predict both tracking characteristics and tracking sensitivities of arbitrary wide tracks to a track width of 100 nm.     

Direct Monte Carlo simulation of air bearing effects in heat-assisted magnetic recording

Heat-assisted magnetic recording (HAMR) is a promising high density recording technology in current hard disk industry. It is proposed to use a heat source from the slider system for heating up the recording media in order to increase its storage density. The heat generated from a heat spot on the disk and/or the higher slider body temperature in HAMR system could affect the slider air bearing and flying height. This paper studies the heat effects on slider air bearing characteristics by using the direct Monte Carlo simulation (DSMC) method. The simulation results show that the heat spot less than 50?nm in diameter could not affect much to the air bearing; however, its location should be away from the bearing pressure peak to minimize the heat spot effect. Furthermore, high temperature slider could increase the bearing pressure and force and the trend of force increment is independent of the flow channel length.     

Readout characteristics of flexible monolithic optical head slider combined with visible laser light guide

Optical near-field recording is a candidate technology for overcoming the diffraction limit of conventional optical recording. In our previous work, we proposed a novel optical head slider for near-field recording that we call a flexible optical head slider. An air-bearing pad pattern is formed on the apex of a cantilever-like polymeric waveguide so that, by using the cantilever itself as the slider suspension, a single body structure incorporates the functions of the flying slider, suspension, and waveguide. This structure can be expected to provide several important advantages by miniaturizing head assemblies; simplifying the assembly and optical trimming processes; and producing a lighter head, thus allowing a wider tracking bandwidth. In this paper, we report the read-out signal evaluation of the flexible optical head slider. Using a slider with a sub-micron sized aperture, read-out of a test metal-patterned ROM (Read Only Memory) disk was successfully demonstrated down to a 0.2 μm linewidth line and space pattern.     

Contact recording review

Various contact recording technologies for hard disk drives are reviewed. The advantages and disadvantages of each approach to contact recording are analyzed. Experimental detection methods and simulation models for the contact force are introduced. Some important technologies related to contact recording are addressed. The effects of lubricant and the short range forces on contact recording are discussed, and the dynamic flying characteristics of a slider with spherical pad at trailing edge are studied. It is suggested that a thermal protrusion slider with a spherical pad at the trailing edge may be a possible approach for the success of contact recording.     

Design theory and vibration characteristics of a contact head slider

In this study, the design theory of a previously proposed contact head slider was extended by considering a thermally protruding head slider and the intermolecular adhesive force between the head and disk surfaces. The waviness-excited vibration characteristics of the thermally protruding contact head slider were analyzed using a single-degree-of-freedom slider model, whose contact stiffness was calculated in accordance with the Johnson–Kendall–Roberts adhesive contact theory. It was found that, because of the adhesive force, the resonance frequency f _r of the contact slider changed from zero to a value higher than the original second-pitch-mode resonance frequency with an increase in the head-penetration depth. Because the waviness-excited vibration of the contact slider is amplified at f _r , the first- and second-pitch-mode vibrations of the thermally protruding slider can be excited when f _r approaches those resonance frequencies. Because the friction force varies with the vibration of the contact slider, vibration modes of the slider-suspension system often observed at the beginning of contact can be explained. It is suggested that the region of the head-penetration depth for perfect contact sliding can be widened by increasing the effective contact damping and decreasing the disk waviness.     

High speed sub-micron bit detection using tapered aperture mounted optical slider flying above a patterned metal medium

Rapid advances in the development of the digital network society have necessitated both large capacity and higher data transfer rate for every type of digital storage equipment. Proximity optical recording based on the near-field interaction principle promises to provide breakthroughs in overcoming rigid optical diffraction limits and wave length shortening limits. We have previously presented a compact optical head assembly consisting of a combination of a pyramidal hole processed silicon slider and light-wave guide combined suspension. Attaining higher recording density requires both a much smaller sized aperture and a highly efficient laser power delivery mechanism. To satisfy these requirements, we have introduced a planar lens and tapered aperture processed optical slider, delivering laser power through a single mode optical fiber, and we have demonstrated sub-micron size (150–200 nm-long) bit signals at more than a 10 MHz frequency band.The authors would like to thank Mr. Tamotsu Kusumi and Tadashi Sasagawa, Nikon Corp. for their processing of fine 350 nm line and space patterns on thin chromium films using short wavelength light lithography. The authors would like to thank Dr. Hisataka Takenaka and Dr. Hisashi Ito, NTT Advance Tecnology Corp., for forming a high quality carbon protective overcoat on the patterned media. The authors also would like to thank Dr. Takanori Doi, Toda Corp., for his helpful suggestions and careful treatment in forming the lubricant layer on the patterned metal media. The authors would also like to thank Mr. Masanori Sahara and Mr. Takashi Suzuki for their useful advice in applying the APD in our readout system.     

Application of megasonic cleaner to sub-micron particles of SIL optical flying head

 As the demand for large capacity storage drives has increased, the flying height of near-field recording (NFR) sliders becomes as small as 100 nm for super high storage density. Accordingly contamination problems have been a concern of information storage industry because it may cause a serious damage to solid immersion lens (SIL) of optical flying head. Sub-micro contaminants in air bearing of the NFR slider may affect the flyability and stability of the optical slider. In addition, the cleaning of small particles becomes more difficult as the contaminant particle size decreases because the adhesion force increases very much as the particle size decreases. Recently developed high-frequency ultrasonic (megasonic) cleaning technique have made it possible to remove sub-micron particles less than 100 nm without surface erosion and many remarkable results have been reported. In this paper, the megasonic technique is applied and tested for the cleaning of the flying head of NFR drive. 1 MHz ultrasound with maximum 100 W was used to remove polystyrene latex (PSL) particles and alumina particles deposited on the surface of the slider. Effective cleaning performance was observed without any damages on the slider surface using optical microscope and AFM at different ultrasonic energy levels and cleaning times. Received: 20 June 2002 / Accepted: 9 September 2002     

Numerical simulation of thermal flying height control sliders in heat-assisted magnetic recording

Heat assisted magnetic recording (HAMR) is one of the most promising techniques to extend the recording density in hard disk drives beyond 1?Tb/in². Although the diameter of the spot on the disk that is heated by the laser beam is very small, on the order of nanometers, high local temperatures on the disk and the heat dissipated in the slider during the light delivery process can cause thermal deformations of both the disk and the slider, thereby affecting the flying characteristics at the head-disk interface. In this paper, a finite element model is developed which incorporates a HAMR optical system into a thermal flying height control (TFC) slider with dual heater/insulator elements to study the effect of heat dissipation in the wave guide on the thermal deformation and flying characteristics of a HAMR-TFC slider. In addition, the power input of the laser and design parameters of the heaters are investigated.     

Experiments on slider lubricant interactions and lubricant transfer using TFC sliders

Future magnetic storage density targets (>4 Tb/in. ²) require subnanometer physical clearances that pose a tremendous challenge to the head disk interface (HDI) design. A detailed understanding of slider-lubricant interactions at small clearances and contact is important to not only address magnetic spacing calibration and long term HDI reliability but also to meet additional challenges imposed by future recording architectures such as heat assisted magnetic recording (HAMR). In this work, the behavior of the disk lubricant is investigated through controlled tests using TFC sliders which are actuated to proximity (i.e. backoff) and into contact (i.e. overpush) on one specific half of the disk per rotation by synchronization with the spindle index. Observations for lubricant distribution in contact tests (i.e. overpush) reveal an accumulation of lubricant on the disk near the onset of contact suggesting a migration of lubricant from the slider to the disk as the slider approaches the disk. Experiments also reveal that there is a similar deposition of lubricant even in the absence of contact for backoff tests. Furthermore, light contact tests result in significant lubricant rippling and depletion with associated slider dynamics. The lubricant rippling frequencies correlate well with the slider’s vibration frequencies. Interestingly, strong overpush may lead to stable slider dynamics (for certain air bearing designs) that is also associated with noticeably lower lubricant distribution (compared to the light contact case), and the greatest lubricant changes are observed only at the onset and the end of contact. This paper reveals the complex nature of slider-lubricant interactions under near-contact and contact conditions, and it highlights the need for further studies on the topic to help design a HDI for recording architectures of the future.     

Readout characteristics of a non-circular aperture mounted on an optical head slider flying above a medium having sub-100-nm-long patterns

The near-field principle combined with thin-film gas-lubricated slider bearing technology is thought to be one of the most promising breakthroughs to overcome the difficult optical diffraction limit (or wavelength shortening limit), which governs traditional optical recording performance. In light of this, we have demonstrated high linear density (150 nm pattern length) and high speed 10 MHz readout signals using the combination of a tapered circular aperture and a planar lens mounted on a quartz slider, flying above a metal patterned medium. In order to further improve both the spatial resolution and signal-to-noise ratio of this device, it is essential to minimize the spacing and laser power throughput of an aperture. Also investigated was the effectiveness of a non-circular aperture, which has approximately triangular configuration in combination with polarized light in simultaneously improving spatial resolution and increasing signal output. In this paper, we confirmed the predicted effectiveness on more practical condition of both high speed and compactness of head construction using a sub-micrometer size non-circular aperture, which was mounted on a 1.5-mm-long miniaturized optical head slider, flying above a ROM medium having sub-100-nm-long chromium patterns. The influence of the electric-field direction of the incident light and aperture to medium spacing on the readout signal are carefully evaluated by flying the aperture at spacing down to less than 50 nm.     

Development of novel PZT thin films for active sliders based on head load/unload on demand systems

 Micromachined active sliders based on head load/unload on demand systems is an interesting concept technology for ultra-high magnetic recording density of more than 100 Gb/in². The active sliders that we proposed use PZT thin films as a microactuator and control the slider flying height of less than 10 nm. It is necessary to develop high performance microactuators in order to achieve active sliders operating at very low applied voltage. This paper describes the development of novel PZT thin films for active sliders. The sol–gel fabrication process for PZT thin films is developed and the fundamental characteristics for the PZT thin films are investigated. It is confirmed that the PZT thin films have good ferroelectric properties. Furthermore, novel thin film microactuators are proposed. The feature is that the sol–gel PZT thin films (thickness 540 nm) are deposited on the sputtered PZT thin films (thickness 300 nm) fabricated on bottom Pt/Ti electrodes. Therefore, the novel thin films consist of a thermal SiO₂ layer and the sputtered and sol–gel PZT thin films layers sandwiched with upper Pt and bottom Pt/Ti electrodes on a Si slider material. Fabricating the diaphragm microactuator, the piezoelectric properties for the novel composite PZT thin films are studied. As a result, the piezoelectric strain constant d ₃₁ for the novel PZT thin films is identified to be 130 × 10⁻¹² m/V. This value is higher than conventional monolithic PZT thin films and it is found that the novel composite PZT thin films have the good piezoelectric properties. This suggests the feasibility of realizing active sliders operating at lower voltage under about 10 V. Received: 22 June 2001/Accepted: 17 October 2001     

Simulation on contact between the droplet and the slider at head-disk interface based on water-hammer pressure model

To understand the cause of read/write error due to lube accumulation, a model to simulate the slider’s response to the contact impact, which can occur between a lubricant droplet on the disk and a slider, was developed. The contact impact model is based on the water-hammer pressure model with an additional damping force, where the wave-shock pressure is assumed to function as the contact pressure, and the damping force defines the damping characteristics of the impact which are due to the lubricant’s high viscosity and squeeze between the droplet and slider contact area along the slider local velocity direction. The transient contact impact is dependent on lube droplet density, disk velocity, pitch angle of the slider, and contact area between the droplet and the slider. The measured read/write signal jump due to lube pickup can be explained by the simulation results. This modeling and simulation are helpful to us in understanding the read/write signal loss due to a lube droplet at head disk interface.     

Tri-state dynamic model and adhesive effects on flying-height modulation for ultra-low flying head disk interfaces

Physical spacing between a flying slider and a rotating disk is projected to be 3 nm in order to achieve extremely high areal recording densities of 1 Tb/in². In such ultra-low flying-height regimes, two imminent obstacles that need to be overcome are intermittent head/disk contacts and strong intermolecular adhesive forces at the head/disk interface (HDI). Head/disk contact can cause large vibrations of the recording slider and possibly damage the disk and slider due to large contact forces. Strong adhesive forces disturb the balance of forces in a flying slider by pulling it down onto the disk and increasing the possibility of catastrophic HDI failures by doing so. This paper describes a dynamic model that includes contact and adhesive forces. Specifically, a lumped parameter single degree-of-freedom, three state nonlinear dynamic model representing the normal dynamics of the HDI and asperity-based contact and adhesive models were developed and coupled together to predict the performance of ultra-low flying sliders. The validity of the proposed dynamic model was confirmed in terms of flying-height modulation (FHM) by experimental measurements using ultra-low flying HDIs. It was found that the amplitude and frequency components of the dynamic microwaviness play an important role in slider dynamics. Furthermore, the effect of adhesive force on FHM was investigated and design guidelines for reduced FHM were suggested.This research was supported by a grant from the Information Storage Industry Consortium (INSIC) and the National Science Foundation under grant number CAREER CMS-0227842. Gary Prescott and Thomas Pitchford of Seagate Technology provided the spindle motor and HGA samples. The authors gratefully acknowledge this support.     

Characterization of slider-lubricant interaction with tribo-current

Lube-surfing recording combined with thermal fly-height control (TFC) technology is considered as a promising head-disk interface (HDI) scheme for further increasing magnetic areal density to 5?C10?Tbits/in². To realize this alternative technology, however, a lot of tricky issues are required to be solved. Among them, how to characterize the flying of slider in the lubricant or light lube-contact by the slider is probably one of the tough but inevitable challenges. In this study, the slider/lubricant/disk contact induced tribo-current is investigated with a modified media-tester in which the TFC slider is electrically isolated with the rest of the tester. The measured tribo-currents versus the heater voltages or the powers to the slider??s heater clearly indicate three different intensity regions of tribo-current, by which the three different contact types, namely, non-contact, lube-contact and solid-contact can be differentiated clearly. This method provides a promising way for accurately studying of lube-surfing recording.     

Intermolecular force and surface roughness models for air bearing simulations for sub-5 nm flying height sliders

When the spacing between the slider and the disk is less than 5 nm, the intermolecular forces between the two solid surfaces can no longer be assumed to be zero. The model proposed by Wu and Bogy (ASME J Trib 124:562–567, 2002) can be view as a flat slider–disk intermolecular force model. The contact distance between the slider and disk needs to be considered in this model when the slider-disk spacing is in the contact regime. To get more accurate intermolecular force effects on the head disk interface, the slider and disk surface roughness need to be considered, when the flying height is comparable to the surface RMS roughness value or when contact occurs. With the intermolecular force model and asperity model implemented in the CML air bearing program, the effect of intermolecular adhesion stress on the slider at low flying height is analyzed in the static flying simulation. It is found that the intermolecular adhesion stress between the slider and the disk has slight effect on the slider-disk interface for a flying slider.