Perovskite Phase Formation in the Relaxor System [Pb(Fe1/2Nb1/2)O3]1-x–[Pb(Zn1/3Nb2/3)O3]x

Phase formation and dielectric properties of the compositions in the system [Pb(Fe_1/2Nb_1/2)O₃]₁_ _x –[Pb(Zn_1/3Nb_2/3)O₃] _x were investigated as possible materials for multilayer ceramic capacitors. The formation of the phase with perovskite structure and dielectric properties of ceramics at room temperature in the entire composition range are presented. The undesirable pyrochlore phase can be suppressed up to x = 0.6 by adopting calcination of B-site oxides, followed by reaction with PbO. Compositions in the single-phase range can be sintered at less than 1000°C.     

Synthesis and Dielectric Properties of Solution Sol-Gel-Derived 0.9Pb(Mg1/3Nb2/3)O3–0.1PbTiO3 Ceramics

A solution sol-gel method has been developed to prepare 0.9Pb(Mg_1/3Nb_2/3)O₃-0.1PbTiO₃ (0.9PMN-0.1PT) ceramics. During the processing the gel first converted to cubic pyrochlore phase at a calcination temperature of 600°C followed by the formation of pure perovskite phase at 775°C. The ceramics sintered at 1250°C for 4 h showed ≈98% of the theoretical density. The room-temperature dielectric constant of the pellets sintered at 1250°C showed a maximum value of 25035 at 1 kHz. Sintering studies at different temperatures revealed that the dielectric constant increased with increasing grain size in these ceramics.     

Influence of Processing Parameters on the Sintering and Electrical Properties of Pb(Zn1/3Nb2/3)O3-Based Ceramics

Pb(Zn_1/3Nb_2/3)O₃-based ceramics have been prepared by two different processing methods: conventional (PZN-C) and reaction-sintering (PZN-RS). The conventionally prepared PZN-based ceramics densified at lower temperatures (950°C) than the reaction-sintered samples (1100°C), but the perovskite/pyrochlore ratio was always higher in PZN-RS. The presence of a substantial amount of pyrochlore phase in PZN-C ceramics caused a decrease in the electrical properties. The maximum dielectric constant values in PZN-C ceramics were 10%–15% lower than those of PZN-RS, despite a similar average grain size, 7 ± 0.2 μm. The temperature of the maximum of the dielectric constant ( T _max) was lower than that expected from the mixing rule because of the possible formation of Ba–Nb clusters. The higher chemical homogeneity in PZN-RS ceramics is the main reason for the higher dielectric constant, T _max and electromechanical response, as well as for the lower difference between T _max and the depolarization temperature ( T _d) and the lower diffusiveness parameter (δ).     

Preparation and Characterization of Relaxor Ferroelectric 0.65Pb(Mg1/3Nb2/3)O3–0.35PbTiO3 by a Polymerizable Complex Method

A modified polymerizable complex (PC) method for the preparation of the relaxor ferroelectric 0.65Pb(Mg_1/3Nb_2/3)O₃–0.35PbTiO₃ (PMN–PT) ceramics has been developed using a novel water-soluble Nb precursor. The effects of Pb content and sintering temperature on the structure, morphology, composition, and electrical properties of PMN–PT powders and ceramics were investigated systematically. It was found that the modified PC method could effectively reduce the initial crystallization temperature of the perovskite phase to 500°C. For PMN–PT samples with 15% excess Pb content sintered at 600°C for 2 h, the 87% perovskite phase can be achieved, which is much higher than that in conventional solid-state reactions and other solution-based methods at the same temperature. On further increasing the sintering temperature to 1100°C, the perovskite phase content basically remains constant. This is attributed to the Pb-deficient pyrochlore phase formation. On increasing the sintering temperature to 1250°C, the dielectric constant and remnant polarization of PMN–PT ceramics significantly improved due to the larger grain sizes, enhanced density, and the decreasing pyrochlore phase. PMN–PT ceramics with a 98.5% content of the perovskite phase have been fabricated at 1250°C. It displays typical ferroelectric relaxor characteristics with a remnant polarization of 18 μC/cm², a coercive field of 9.6 kV/cm, a piezoelectric coefficient of d ₃₃=360 pC/N, and room-temperature and maximum dielectric constants of 3600 and 10 500 at 1 kHz, respectively.     

Thin-Layer Dielectrics in the Pb[(Mg1/3Nb2/3)1-xTix]O3 System

Thin layers of Pb[(Mg_1/3Nb_2/3)_{1– x} Ti _x ]O₃ (PMNT) were prepared by spin casting alkoxide-based solutions on platinized Si. The effects of additives, heat treatment, and composition ( x = 0 to 0.9) on perovskite phase development, ceramic microstructure, and dielectric properties are reported. Depending upon the processing conditions, ceramic thin layers could be formed in a nonferroelectric pyrochlore phase (A₂B₂O₆) or in a ferroelectric perovskite phase (ABO₃). The dimensions of the pyrochlore and perovskite units cells were related and increased with Mg and Nb contents. To minmize pyrochlore formation, the most effective processing method involved rapid heat treatment between successive solution depositions. Phase development and microstructure were also affected by solution additives. Additions of benzoic acid were found to affect the structure in solution and the later organic pyrolysis behavior from thin layers. The effect of composition on the dielectric and ferroelectric properties is also reported.     

Mechanism of Formation of Perovskite Phase and Dielectric Properties of Pb(Zn,Mg)1/3Nb2/3O3 Ceramics Prepared by Columbite Precursor Routes

The mechanism of formation of the perovskite phase and the dielectric properties of Pb(Zn,Mg)_1/3Nb_2/3O₃ (PZMN) ceramics were examined using two different types of columbite precursors, (Mg,Zn)Nb₂O₆ (MZN) and MgNb₂O₆+ ZnNb₂O₆ (MN + ZN). The formation of perovskite phase in the PbO + MN + ZN system is characterized by an initial rapid formation of Mg-rich perovskite phase, followed by a sluggish formation of Zn-rich perovskite phase. On the other hand, due to the formation of pyrochlore phase of mixed divalent cations Pb_{2– x} (Zn,Mg)_yNb_2−yO_{7− x −3y/2}, the pyrochlore/perovskite transformation in the PbO + MZN system proceeded uniformly with a spatial homogeneity. Further analysis suggested that the formation of perovskite phase is a diffusion-controlled process. The degree of diffuseness of the rhombohedral/cubic phase transition (DPT) is higher in the PbO + MN + ZN system than in the PbO + MZN specimen for T > T _max (temperature of the dielectric permittivity maximum), indicating a broadened compositional distribution of the B-site cations in the PbO + MN + ZN system.     

Synthesis of Pyrochlore-Free 0.9Pb(Mg1/3Nb2/3)O3-0.1PbTiO3 Ceramics via a Soft Mechanochemical Route

Single-phase perovskite 0.9Pb(Mg_1/3Nb_2/3)O₃-0.1PbTiO₃ (0.9PMN–0.1 PT) from a stoichiometric mixture of starting materials was synthesized by applying a mechanochemical technique to the stage of a precursor. A stoichiometric mixture of PbO, TiO₂, Mg(OH)₂, and Nb₂O₅ was milled for 60 min and heated at temperatures as low as 850°C for 4 h to obtain a single phase. The maximum dielectric constant of the samples from the milled mixture increased as the sintering temperature increased, with the remarkable grain growth, and attained 24600 at 1200°C. In contrast, poor densification and coexistence of the pyrochlore phase were observed on the samples from the nonmilled mixture. Further observation suggested that the pyrochlore phase concentrated near the surface during sintering and then migrated into the PbZrO₃ packing powder, leading to a pyrochlore–free phase at 1250°C. The dielectric constant of the latter ceramics was explained by the series mixing rule for the dielectric constant of a diphasic solid.     

Influence of SiO2 Addition on the Dielectric Properties and Microstructure of (Ba0.96Ca0.04)(Ti0.85Zr0.15)O3 Ceramics

In this study, the effect of SiO₂ doping on the sintering behavior, microstructure, and dielectric properties of BaTiO₃-based ceramics was investigated. Silica was added to (Ba_0.96Ca_0.04)(Ti_0.85Zr_0.15)O₃ (BCTZ) powder prepared using the solid-state method. SiO₂-doped BCTZ ceramics with a high density and a uniform grain size were obtained and sintered at 1220°C in a reducing atmosphere. A second phase (BaTiSiO₅) existed in samples when SiO₂ was added in excess of 1%. The amount of the second phases was observed to increase as the number of SiO₂ additives increased. It was found that BCTZ ceramics sintered with SiO₂ are helpful in reducing the sintering temperature for a typical thick film and MLCC applications. However, there were disadvantageous effects on the dielectric properties with mere addition of SiO₂ addition (3% and 5%) due to higher formation of BaTiSiO₅. Doping with a small amount of silica can improve the sintering and dielectric properties of BCTZ ceramics. In addition, to understand the effect of the BaTiSiO₅ phase on the dielectric properties of BCTZ ceramics, the BaTiSiO₅ composition was synthesized from individual BaCO₃, TiO₂, and SiO₂ powders using conventional solid-state methods. X-ray diffraction results show the presence of mainly the crystalline phase, BaTiSiO₅, in the sintered ceramics.     

A Polyethylene Glycol-Modified Solid-State Reaction Route to Synthesize Relaxor Ferroelectric Pb(Mg1/3Nb2/3)O3–PbTiO3 (PMN–PT)

By introducing polyethylene glycol (PEG) to the conventional simultaneously mixed oxide reaction route, the 0.65Pb(Mg_1/3Nb_2/3)–0.35PbTiO₃ (0.65PMN–0.35PT) powders and ceramics with pure perovskite phase have been successfully synthesized. It is found that PEG interacts with PbO oxide in a way favoring the formation of the desired perovskite phase. As a result, pyrochlore-free 0.65PMN–0.35PT powders are synthesized at a low temperature of 850°C. The ceramics sintered at 1000°C show uniform grains with the size ranging from 1 to 3 μm. The room temperature dielectric constant is 3440. The maximum dielectric constant is 16 220 at 1 kHz. This method can be applied to the synthesis of other Pb-containing and Bi-containing ferroelectric materials, especially the relaxor-type ferroelectrics in which the pyrochlore phase is difficult to eliminate.     

Phase Relations and Dielectric Properties in the Bi2O3–ZnO–Ta2O5 System

Dielectric properties and phase formation of Bi-based pyrochlore ceramics were evaluated for the Bi₂O₃–ZnO–Ta₂O₅ system. The compositional range r Bi₂(Zn_1/3Ta_2/3)₂O₇· (1− r )(Bi_3/2Zn_1/2)(Zn_1/2Ta_3/2)O₇ (0 ≤ r ≤ 1) in Bi₂O₃–ZnO–Ta₂O₅ was investigated to determine the relative solubility of BZT cubic (α-BZT, r = 0) and the pseudo-orthorhombic (β-BZT, r = 1) end members. It was found that extrinsic factors, such as kinetically limited phase formation and bismuth loss, contribute to apparent phase boundaries in addition to thermodynamic stability of each phase. Considering this, the locations of true phase boundaries were r < 0.30 and r ≥ 0.74 for α and β phases, respectively. Dielectric constants between 58 and 80 and low dielectric loss (tan δ < 0.003) were measured for the complete compositional range. The temperature coefficient of capacitance was controlled by composition, which was found to be <30 ppm/°C at the edge of β-phase solid solution. In addition to the excellent dielectric properties these materials can be sintered at low temperatures, which make Bi-based pyrochlores promising candidates for high-frequency electronic applications.     

Effects of B2O3 Addition on the Dielectric and Ferroelectric Properties of Ba0.7Sr0.3TiO3 Ceramics

The effects of B₂O₃ addition on the sintering behavior and the dielectric and ferroelectric properties of Ba_0.7Sr_0.3TiO₃ (BST) ceramics were investigated. The dielectric and ferroelectric properties of a BST sample with 0.5 wt% B₂O₃ sintered at <1150°C were as good as those of undoped BST sintered at 1350°C, and the dielectric loss was better. When >1.0 wt% B₂O₃ was added to BST, the overdoped B₂O₃ did not form a liquid phase or volatilize; it remained in the samples and formed a secondary phase that lowered the sintering behavior and the dielectric and ferroelectric properties of the BST.     

Phase Structure and Dielectric Properties of Bi2O3-ZnO-Nb2O5-Based Dielectric Ceramics

Phase structures and dielectric properties of the compounds with formulas BixZn_2/3Nb_4/3O_4+3x/2 (group M), Bi_xZn_8/3-x Nb_4/3O_6+x/2 (group V), and Bi_xZn_2-2x/3Nb_2-x/3O₇ (group W) have been investigated. Initial results indicate that a cubic pyrochlore structure is the predominant phase of these compound. Most of the measured ceramic specimens exhibit dielectric properties suitable as temperatures-stable and temperature-compensating dielectrics in the capacitor industry. The values of the dielectric constant K are 80-160, while those of the temperature coefficient are–500 to + 160 ppm/°C. The composition limits of the single pyrochlore phase are determined mainly by Bi₂O₃ additives.     

Microwave Dielectric Properties of Ti-Substituted Bi2 (Zn2/3Nb4/3)O7 Pyrochlores at Cryogenic Temperatures

Monoclinic pyrochlore ceramic Bi₂Zn_{2/3− x /3}Nb_{4/3−2 x /3}Ti _x O₇ (M–BZN) with x =0–0.4 is synthesized and the structure and microwave cryogenic properties are scrutinized. The dielectric constant (ɛ') and loss tangent (tanδ) of these ceramics are measured at a frequency of 3 GHz and temperature range of 15–300 K. With an increase in x value from 0 to 0.4, the dielectric constant and dielectric loss tangent of the investigated materials increase from 70 to 114 and 0.009 to 0.061, respectively. The Ti-substituted ceramics show an increase in dielectric constant with temperature, and the loss tangent shows a peak around 200 K. The peak in the dielectric loss tangent becomes more prominent with an increase of Ti content. The temperature where the dielectric loss tangent peak appears is found to be decreasing slightly with an increase of titanium doping. The observed dielectric characteristics of the titanium-doped M–BZN ceramics are attributed to the presence of the relaxation in these materials, originating from the disorder caused by the Ti⁴⁺ substitution.     

Microwave Dielectric Properties of Li2TiO3 Ceramics Doped with ZnO–B2O3 Frit

A type of new low sintering temperature ceramic, Li₂TiO₃ ceramic, has been found. Although it is difficult for the Li₂TiO₃ compound to be sintered compactly at temperatures above 1000°C for the volatilization of Li₂O, dense Li₂TiO₃ ceramics were obtained by conventional solid-state reaction method at the sintering temperature of 900°C with the addition of ZnO–B₂O₃ frit. The sintering behavior and microwave dielectric properties of Li₂TiO₃ ceramics with less ZnO–B₂O₃ frit (≤3.0 wt%) doping were investigated. The addition of ZnO–B₂O₃ frit can lower the sintering temperature of the Li₂TiO₃ ceramics, but it does not apparently degrade the microwave dielectric properties of the Li₂TiO₃ ceramics. Typically, the good microwave dielectric properties of ɛ_r=23.06, Q × f =32 275 GHz, τ_f = 35.79 ppm/°C were obtained for 2.5 wt% ZnO–B₂O₃ frit-doped Li₂TiO₃ ceramics sintered at 900°C for 2 h. The porosity was 0.08%. The Li₂TiO₃ ceramic system may be a promising candidate for low-temperature cofired ceramics applications.     

Effect of Lead Content on the Structure and Electrical Properties of Pb((Zn1/3Nb2/3)0.5(Zr0.47Ti0.53)0.5)O3 Ceramics

The effects of lead content on the structure and electrical properties of Pb((Zn_1/3Nb_2/3)_0.5(Zr_0.47Ti_0.53)_0.5)O₃ ceramics were investigated. Specimens with various lead concentrations were prepared by the conventional oxide-mixing method. When the lead concentration was slightly less than the stoichiometric amount, a large amount of pyrochlore phase was formed along with the perovskite phase. On the other hand, excessive amounts of lead led to the formation of PbO on the surface of the specimen. These second phases were seriously detrimental to electromechanical properties. The highest piezoelectric properties were observed when an excess of 1 mol% lead was added. By optimizing the specimen composition, excellent piezoelectric and dielectric properties ( k _p= 0.7, d ₃₃= 490 pC/N, and ɛ_m= 15000) were obtained.     

Sintering and Microwave Dielectric Properties of the LiNb0.63Ti0.4625O3 Ceramics with the B2O3–SiO2 Liquid-Phase Additives

The effect of B₂O₃–SiO₂ liquid-phase additives on the sintering, microstructure, and microwave dielectric properties of LiNb_0.63Ti_0.4625O₃ ceramics was investigated. It was found that the sintering temperature could be lowered easily, and the densification and dielectric properties of LiNb_0.63Ti_0.4625O₃ ceramics could be greatly improved by adding a small amount of B₂O₃–SiO₂ solution additives. No secondary phase was observed for the ceramics with B₂O₃–SiO₂ additives. With the addition of 0.10 wt% B₂O₃–SiO₂, the ceramics sintered at 900°C showed favorable microwave dielectric properties with ɛ_r=71.7, Q × f =4950 GHz, and τ_f=−2.1 ppm/°C. The energy dispersive spectra analysis showed an excellent co-firing interfacial behavior between the LiNb_0.63Ti_0.4625O₃ ceramic and the Ag electrode. It indicated that LiNb_0.63Ti_0.4625O₃ ceramics with B₂O₃–SiO₂ solution additives have a number of potential applications on passive integrated devices based on the low-temperature co-fired ceramics technology.     

Single-Calcination Synthesis of Pyrochlore-Free 0.9Pb(Mg1/3Nb2/3)O3–0.1PbTiO3 and Pb(Mg1/3Nb2/3)O3 Ceramics Using a Coating Method

A coating approach for synthesizing 0.9Pb(Mg_1/3Nb_2/3)O₃–0.1PbTiO₃ (0.9PMN–0.1PT) and PMN using a single calcination step was demonstrated. The pyrochlore phase was prevented by coating Mg(OH)₂ on Nb₂O₅ particles. Coating of Mg(OH)₂ on Nb₂O₅ was done by precipitating Mg(OH)₂ in an aqueous Nb₂O₅ suspension at pH 10. The coating was confirmed using optical micrographs and zeta-potential measurements. A single calcination treatment of the Mg(OH)₂-coated Nb₂O₅ particles mixed with appropriate amounts of PbO and PbTiO₃ powders at 900°C for 2 h produced pyrochlore-free perovskite 0.9PMN–0.1PT and PMN powders. The elimination of the pyrochlore phase was attributed to the separation of PbO and Nb₂O₅ by the Mg(OH)₂ coating. The Mg(OH)₂ coating on the Nb₂O₅ improved the mixing of Mg(OH)₂ and Nb₂O₅ and decreased the temperature for complete columbite conversion to ∼850°C. The pyrochlore-free perovskite 0.9PMN–0.1PT powders were sintered to 97% density at 1150°C. The sintered 0.9PMN–0.1PT ceramics exhibited a dielectric constant maximum of ∼24 660 at 45°C at a frequency of 1 kHz.     

Low-Temperature Firing and Microwave Dielectric Properties of Ca[(Li1/3Nb2/3)0.84Ti0.16]O3−δ Ceramics for LTCC Applications

The effects of LiF and ZnO–B₂O₃–SiO₂ (ZBS) glass combined additives on phase composition, microstructures, and microwave dielectric properties of Ca[(Li_1/3Nb_2/3)_0.84Ti_0.16]O_3−δ (CLNT) ceramics were investigated. The LiF and ZBS glass combined additives lowered the sintering temperature of CLNT ceramics effectively from 1150° to 880°C. The main diffraction peaks of all the specimens split due to the coexistence of the non-stoichiometric phase (A) and stoichiometric phase (B), which all possess CaTiO₃-type perovskite structures. The transformation from A into B became accelerated with the increase of LiF or ZBS content. ZBS glass restrained the volatilization of lithium salt, which greatly affected the microstructures and microwave dielectric properties. CLNT ceramics with 2 wt% LiF and 3 wt% ZBS sintered at 900°C for 2 h show excellent dielectric properties: ɛ_r=34.3, Q × f =17 400 GHz, and τ_f=−4.6 ppm/°C. It is compatible with Ag electrodes, which makes it a promising ceramic for low-temperature cofired ceramics technology application.     

Relaxor Behavior and Dielectric Properties of MgTiO3-Doped BaZr0.35Ti0.65O3 Composite Ceramics for Tunable Applications

MgTiO₃-doped BaZr_0.35Ti_0.65O₃ (BZT) composite ceramics have been prepared by the conventional solid-state route. The dielectric nonlinear characteristics and relaxor behavior of these composite ceramics have been investigated. The secondary-phase BaMg₆Ti₆O₁₉ is formed among BZT composite ceramics with the increase of MgTiO₃. BZT composite ceramics show typical diffuse phase transition characteristic and ferroelectric relaxor behavior. The dielectric constant of BZT composite ceramics can be tailored from thousands to hundreds by manipulating the addition of MgTiO₃. The dielectric loss still keeps around 0.001 and the tunability is above 20% at a dc-applied electric field of 25 kV/cm. Suitable dielectric constant, low dielectric loss, and high tunability of this kind of composite ceramics can be useful for potential microwave tunable applications.     

Effects of Ba6Ti17O40 on the Dielectric Properties of Nb-Doped BaTiO3 Ceramics

The dielectric properties, including the DC breakdown strength, of 1 mol% Nb⁵⁺-doped BaTiO₃ ceramics with different quantities of excess TiO₂ have been investigated. The breakdown strength was found to decrease with increasing TiO₂ content, but could not be readily explained by relative density and grain size effects. The decrease in the breakdown strength from a stoichiometric BaTiO₃ composition to samples with excess TiO₂ is believed to be due to the field enhancement effect (up to a factor of 1.40) at the BaTiO₃ matrix because of the presence of a Ba₆Ti₁₇O₄₀ second phase. The thermal expansion coefficient mismatch between the BaTiO₃ matrix phase and the Ba₆Ti₁₇O₄₀ phase may also result in a low breakdown strength. The dielectric properties of the pure Ba₆Ti₁₇O₄₀ phase were also investigated and are reported herein.