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研究制备了以有机金属盐甲基磺酸亚锡为主要活性成分的新型304不锈钢软钎焊用H36钎剂,并配合Sn-Cu-Ni钎料比较了其与传统H3PO4-C2H5OH钎剂、ZnCl2-HCl钎剂和ZnCl2-NH4Cl钎剂在304不锈钢基板上的润湿铺展性能.结果表明,新研制的H36钎剂的铺展性能明显优于其它钎剂,其最大铺展面积达到109.56 mm2,相比H3PO4-C2H5OH钎剂和ZnCl2-NH4Cl钎剂分别提高了249.4%和239.3%;添加乳化剂6500能进一步提高钎剂的润湿铺展性能,最大铺展面积可达到157.49 mm2.对优化后的H36-2钎剂匹配Sn-Cu-Ni钎料钎焊304不锈钢钎焊接头力学性能的结果表明,钎焊接头的抗拉和抗剪强度分别达到22.72 MPa和33.93 MPa,优于现有文献报道的数据. 相似文献
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将Cu元素合金化Nocolok钎剂成功应用于铝/钛异种金属TIG熔-钎焊。与采用纯Nocolok钎剂相比,采用Cu元素合金化钎剂可显著提高钎料润湿性、有效控制界面化合物厚度并提高接头性能,断裂模式由钛侧钎焊界面的韧脆混合型改变为铝侧熔合区的韧性断裂。Cu元素对润湿性的改善与固、液相线的温度降低及钎剂中的金属氧化物有关。界面化合物厚度的减小及接头性能的提高可归因于钎剂中Cu元素的化学阻挡及界面合金化的共同作用。 相似文献
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采用润湿平衡法研究了新型无铅钎料Sn2.5Ag0.7CuxRE对表面贴装元件的润湿性能。通过正交试验分析表明,钎焊温度对润湿力起显著作用,当采用水基免清洗助焊剂时,Sn2.5Ag0.7CuxRE无铅钎料合金钎焊的最佳工艺参数分别为:预热时间15 s、钎焊温度250℃和钎焊时间3 s。与两种商业应用的无铅钎料的润湿性能的比较表明,在该工艺条件下,Sn2.5Ag0.7CuxRE无铅钎料合金的润湿性能可略优于商用钎料,表明该钎料在选择合适的钎焊参数和钎剂后,可以满足表面组装行业对无铅钎料润湿性能的要求。 相似文献
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无铅钎焊的困惑、出路和前景 总被引:10,自引:0,他引:10
从熔融钎料与母材的相关系和相反应(phase relation and phase reaction)出发,讨论了无铅钎料在铜上铺展率和钎焊性低下的原因,认为是其间过度和过于快速的金属间化合物生长所致.分析了提高无铅钎料本身在铜上铺展率的困难,提出解决无铅钎焊的途径主要是开发有效的钎剂和进行基板母材表面的改性. 相似文献
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铜铝异种金属钎焊问题及其对策 总被引:1,自引:0,他引:1
铜铝异种金属在钎焊过程中会出现缺陷,如焊缝中生成金属间化合物,母材出现溶蚀以及焊缝的腐蚀等,这与钎焊工艺参数的选择密切相关.钎焊温度过高和保温时间过长都会引起焊缝中生成脆性相(CuAl2),并造成母材溶蚀;钎料和钎剂选择不当则会导致焊缝严重腐蚀,因此,在铜铝异种金属的钎焊过程中,选择合适的钎焊工艺参数对于获得良好的焊缝质量具有重要的作用.概括了铜铝异种金属钎焊过程中可能会出现的缺陷,详细介绍了其形成机理,针对这些缺陷提出了应对措施,并就铜铝异种金属钎焊今后的发展作出了展望. 相似文献
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《Acta Materialia》2000,48(18-19):4475-4481
The mechanism of lift-off, which is the serious defect formation that the solder fillet is peeled off from a Cu land pad on a printed wiring board in wave soldering, has been examined primarily by using basic Sn–Bi alloys (Sn at 2–5 wt%) and solidification simulation. The probability of lift-off increases with increasing Bi content. Lift-off results from the segregation of Bi, which diffuses in a short distance, in the interfacial region between a Sn–Bi alloy and a Cu land pad during dendritic structure formation. A higher fillet results in a more severe lift-off—the top side of a printed wiring board, where the fillet is low, seldom shows lift-off. The solidification simulation indicates that the solidification of the solder fillet rapidly propagates from a lead wire to a fillet edge. A Cu land acts as a heat sink, with heat flowing from the inner through-hole to the land pad. Both rapid cooling and annealing at high temperature can effectively prevent lift-off. 相似文献
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概述了中国钎焊材料行业发展现状,综述了ISO,EN,GB,AWS等标准化组织及其钎焊材料标准化研究现状,并对钎焊材料标准中的关键指标进行了分析。针对自动化、智能化钎焊制造需求,提出了未来国内钎焊材料标准化发展方向。 相似文献
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Toru Nagaoka Yoshiaki Morisada Masao Fukusumi Tadashi Takemoto 《Journal of Materials Processing Technology》2011,211(9):1534-1539
The conditions for sound butt-joints of 5056 aluminum alloy containing 4.6 mass% Mg using Zn-xAl (x = 5, 13, and 38 mass%) solder at the relevant temperatures were investigated. Each solder foil was inserted between faying surfaces of 5056 aluminum rods. Ultrasonic vibration at a frequency of 19 kHz was applied to the faying surfaces through an aluminum substrate at soldering temperatures for 4 s in air. The strength of obtained solder joints was measured by tensile tests. The microstructure in the solder layer after the soldering process was evaluated with an SEM-EDX. The results of tensile tests revealed that joints soldered under the liquidus temperature of Zn-Al solders showed higher strength than joints soldered over the liquidus temperature. In the joints soldered over the solder liquidus temperature, the joint strength decreased with an increase in soldering temperature. It was caused by the formation of MgZn2 in the solder layer due to dissolution of 5056-Al into the solder liquid during the soldering process. On the other hand, ultrasonic-assisted soldering under the solder liquidus temperature suppressed dissolution of 5056-Al and improved the joint strength by reducing the formation of MgZn2. 相似文献
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D. M. Tench Ph.D. D. P. Anderson M.S. P. Jambazian B.S. P. Kim J. White M.S. D. Hillman B.S. G. K. Lucey M.S. T. Gher B.S. B. Piekarski M.S. 《JOM Journal of the Minerals, Metals and Materials Society》1995,47(6):36-41
This article describes a new reduced-oxide soldering activation (ROSA?) process that removes oxides from tin, tin-lead, and copper surfaces without the use of a flux. In this process, surface oxides are electrolessly reduced back to the metallic state by a highly reducing vanadous ion solution that is non-corrosive to most metals and is regenerated electrochemically. The electroless reduction and redox regeneration cycles form a closed loop such that oxygen gas is the only effluent. Wetting time and surface analysis data show that a ten-second exposure to the vanadous ROSA solution completely reduces all tin-lead oxides that would normally be encountered on production components. The ROSA treatment has a wide operating window, provides soldering performance comparable to that attainable with a fully-activated rosin flux, and offers the promise of providing low soldering defect rates without the use of CFC solvents. 相似文献
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Andrzej Ambroziak Artur Lange Wiesław Derlukiewicz Sylwia Mosińska 《Welding International》2013,27(5):330-334
Aluminium joints find wide application in the welded structures of air conditioning systems, aeronautics, electrical engineering, radio engineering, and many other areas of industry. In spite of their unquestionable qualities, aluminium and aluminium alloy soldering brings about considerable setbacks, especially in the case of highly alloyed aluminium compounds. The problems result from the physical and chemical properties of such materials. For instance, highly alloyed aluminium requires specific solders of sufficiently low melting point, as well as special sources of heat in order to ensure even soldering. An additional problem results from the considerable aluminium-to-oxygen chemical affinity that produces the resultant Al2O3 layer on the surface as an integral and barely fusible coat. This article presents the problems related to aluminium and aluminium alloy joining as well as basic methods of aluminium soldering. 相似文献