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本文考虑了进行机床动态试验时切削宽度连续变化这一时变因素对机床颤振稳定性的影响。由于切削宽度的连续变化,给切削过程引入了新的反馈因素,从而影响机床颤振稳定性。稳定性条件不仅与机床结构有效动柔度的实部有关,而且与相应的虚部及结构主振频率有关。因而传统理论不再适合做为评定机床动态性能的理论依据。本理论给出的稳定性条件,包含了切削工艺参数、工件材料及形状、机床结构动力学参数对机床颤振稳定性的影响,更符合实际地描述了颤振建立的客观条件,是建立新的机床动态性能评价指标的可靠理论基础。 相似文献
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切削颤振在线监控的研究现状及进展 总被引:22,自引:0,他引:22
介绍了国内外切削颤振在线监测与控制的发展现状,分析了现有的颤振监控方法的技术特点和发展趋势,提出了通过基于智能材料主动控制切削系统动态特性来进行颤振在线抑制的新方法。 相似文献
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针对切削颤振降低恒功率约束自适应加工过程效率的问题,研究了融合颤振控制的恒功率约束自适应加工方法。通过切削试验分析了颤振对机床主轴功率的影响,给出了控制恒功率约束自适应加工过程中颤振的必要性。基于模糊理论开发了模糊控制器,通过调整主轴进给实现了切削过程的恒功率约束。基于变转速抑制切削颤振理论调整机床主轴转速,实现了颤振抑制。以加工效率为目标制定了机床主轴进给和转速的调整原则,实现了融合颤振控制的恒功率约束自适应加工。通过切削实验验证了研究结果的有效性。 相似文献
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《工具技术》2018,(12)
振动是金属加工过程中的一个复杂问题,其形成的颤振不仅限制了机床加工效率的提高,还对机床和切削刀具造成很大的危害。对数控加工特别是高速加工过程中颤振的研究和控制技术是先进制造技术的重要研究课题,本文介绍了切削动力学建模的两个环节:切削力建模和刀具—工件动力学建模;根据切削力建模方式的不同,将其归纳为基于试验的经验公式建模法、解析建模法和基于人工智能及软件技术切削力建模法;根据铣削加工过程中稳定区域的不同预测方式,切削稳定性分析方法分为时域分析方法、频域分析方法、试验分析方法,并对三种方法的优势和不足进行对比分析;对切削颤振的抑制措施进行了总结介绍;展望了高速切削加工稳定性研究的关键技术,为切削加工振动的理论研究与工业应用提供借鉴和参考。 相似文献
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切削颤振是金属切削加工过程中的一种非常复杂的机械振动现象,影响零件加工质量并限制生产率提高.颤振产生的原因和发生、发展规律与切削过程本身以及切削机床动态特性都有着内在的本质联系,长久以来被众多研究者关注.本文就切削颤振在颤振机理、建模、稳定性分析、颤振识别预报以及颤振控制领域的国内外研究成果进行了详细介绍,讨论和分析了... 相似文献
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《机械强度》2016,(4):691-697
切削颤振是制约机械产品高效、高精度加工的主要问题之一。为此,研制基于智能材料——磁流变液的减振车刀,以利用智能材料良好的机电耦合特性对切削颤振进行有效地抑制。研究表明,磁流变减振装置具有迟滞非线性特性,建立准确的减振车刀力学模型对有效实施切削颤振控制至关重要。搭建了稳态激振试验平台,通过稳态激振试验,探究不同励磁电流、激振频率下磁流变减振车刀的力——位移迟滞曲线变化规律,运用非线性迟滞理论,结合数据分解与参数识别得到不同外界激励下非线性弹性力、阻尼参数、迟滞环节的刚度及迟滞力。对磁流变减振车刀非线性迟滞模型进行了参数辨识,为后期利用该减振车刀进行颤振控制奠定了基础。 相似文献
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基于电流变材料的车削切断颤振抑制研究 总被引:2,自引:0,他引:2
应用电流变材料的特殊性能——对电信号的快速响应能力和连续可变的阻尼,研制了一种智能切削颤振抑制结构(刀座刚度可变部分),并将其附加在车床刀架上,建立了机床车副颤振实时监控系统,实现了机床车削切断过程的颤振抑制。实验结果表明,利用电流变材料智能切削颤振抑制结构可以对机床车削振动进行有效控制,刀具的振动幅值减小50%以上,且工件表面的加工质量有较大提高。 相似文献
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Z.Z. Li Z.H. Zhang L. Zheng 《The International Journal of Advanced Manufacturing Technology》2004,24(7-8):541-552
Machining process modeling, simulation and optimization is one of the kernel technologies for virtual manufacturing (VM). Optimization based on physical simulation (in contrast to geometrical simulation) will bring better control of a machining process, especially to a variant cutting process – a cutting process so complex that cutting parameters, such as cutting depth and width, change with cutter positions. In this paper, feedrate optimization based on cutting force prediction for milling process is studied. It is assumed that cutting path segments are divided into micro-segments according to a given computing step. Heuristic methods are developed for feedrate optimization. Various practical constraints of a milling system are considered. Feedrates at several segments or micro-segments are determined together but not individually to make milling force satisfy constraints and approach an optimization objective. After optimization, an optimized cutting location data file is outputted. Some computation examples are given to show the optimization effectiveness. This revised version was published online in October 2004 with a correction to the issue number. 相似文献
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数控高速切削技术应用于模具加工时,要合理规划各个面的加工顺序和粗精加工工艺,正确设置刀具切入工件的方式和刀具路径,保证切削过程各因素平稳,变化光滑连续,使切削过程安全高效进行。 相似文献
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In this paper, the components of a high-speed cutting system are analyzed firstly. The component variables of the high-speed cutting system are classified into four types: uncontrolled variables, process variables, control variables, and output variables. The relationships and interactions of these variables are discussed. Then, by analyzing and comparing intelligent reasoning methods frequently used, the hybrid reasoning is employed to build the high-speed cutting database system. Then, the data structures of high-speed cutting case base and databases are determined. Finally, the component parts and working process of the high-speed cutting database system on the basis of hybrid reasoning are presented. 相似文献
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Z. Y. Shi Z. Q. Liu 《The International Journal of Advanced Manufacturing Technology》2010,46(1-4):91-99
Understanding actual geometry of the cutting tool involved in machining is critical to the investigation of the mechanism of cutting process. According to control pattern of the flank and the insert shape, the cutting tools are classified into four different types in this paper including S- and non-S-shaped tools with cylindrical control and conical control. By establishing all the four kinds of tools’ 3-D models, the actual geometry of the cutting tool can be obtained. Research results suggest that the actual geometry involved in machining of the S-shaped inserts whether with cylindrical control or conical control is sphere; non-S-shaped with cylindrical control tools is ellipsoid while non-S-shaped with conical control is paraboloid. 相似文献
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Hsi-Yung Feng Zhengyu Han Avisekh Banerjee Lihui Wang Evgueni V. Bordatchev 《The International Journal of Advanced Manufacturing Technology》2009,44(5-6):437-446
Machining data handbooks are important reference books in the machining industry, as they provide recommended process parameter values for common machining operations. The machining data, although covering a wide range of relevant cutting conditions, are only listed under discrete cutting conditions. Rough interpolation-based calculations are often needed in order to estimate the process parameter values at the desired cutting condition. In this work, a composite fitting model is presented to fit a composite functional curve through the discrete handbook data of recommended cutting speeds and feeds with respect to the cutting condition of radial depth of cut for peripheral end milling. The objective is to establish a functional relationship from the handbook data such that recommended cutting speed and feed can be obtained for any given radial depth of cut. According to the tabulated layout of the machining data, the entire range of the radial depth of cut is divided into three segments having distinctive formulations and trends. Constraints are then imposed to preserve the trends and smoothly connect the adjacent segments. As a possible application of the presented model, a case study of machining a rectangular pocket is provided. Machining time of a potential process plan is readily evaluated based on the cutting speeds and feeds obtained from the composite model. 相似文献
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D. Kondayya A. Gopala Krishna 《The International Journal of Advanced Manufacturing Technology》2013,65(1-4):259-274
This paper presents a new integrated methodology based on evolutionary algorithms (EAs) to model and optimize the laser beam cutting process. The proposed study is divided into two parts. Firstly, genetic programming (GP) approach is used for empirical modelling of kerf width (Kw) and material removal rate (MRR) which are the important performance measures of the laser beam cutting process. GP, being an extension of the more familiar genetic algorithms, recently has evolved as a powerful optimization tool for nonlinear modelling resulting in credible and accurate models. Design of experiments is used to conduct the experiments. Four prominent variables such as pulse frequency, pulse width, cutting speed and pulse energy are taken into consideration. The developed models are used to study the effect of laser cutting parameters on the chosen process performances. As the output parameters Kw and MRR are mutually conflicting in nature, in the second part of the study, they are simultaneously optimized by using a multi-objective evolutionary algorithm called non-dominated sorting genetic algorithm II. The Pareto optimal solutions of parameter settings have been reported that provide the decision maker an elaborate picture for making the optimal decisions. The work presents a full-fledged evolutionary approach for optimization of the process. 相似文献
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试验研究了硬态切削42CrMo(52HRC)中碳高强度合金结构钢锯齿形切屑形成过程。采用高速相机记录弹簧式快速落刀装置刀杆运动轨迹,计算落刀速度、加速度,定量分析该装置性能;在车床上直角自由切削盘状试样,以不同参数进行快速落刀试验,将获得的切屑根部制作成金相标本;考察“冻结”的切削区,着重考察剪切带上裂纹源、裂纹扩展以及绝热剪切带,分析锯齿形切屑形成过程。结果表明:裂纹源产生于自由表面,在切屑形成过程中向材料内部扩展,导致切屑分离的最终因素是裂纹扩展;硬态切削42CrMo切屑形成过程可划分为4个阶段。 相似文献