Compatible blends of polypropylene with an amorphous polyamide

Compatible polymer blends of polypropylene (PP) with an amorphous polyamide (aPA) were obtained through reactive compatibilization by adding 20% maleic anhydride‐modified copolymer (PP‐g‐MA) to the blends. The blends were made up of a pure PP phase and an aPA‐rich phase where very small amounts of PP were detected. The dispersed phase particle size decreased considerably indicating that compatibilization occurred. Young's modulus of the compatibilized blends increased with respect to that of the uncompatibilized ones. The compatibilized blends were highly ductile, and the impact strength also improved, proving that compatibilization occurred under a broad range of experimental conditions. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2013     

Phase behavior and mechanical properties of blends of poly(butylene terephthalate) and poly(amino–ether) resin

The structure, thermal and mechanical properties of blends of poly(butylene terephthalate) (PBT) and a poly(amino–ether) (PAE) barrier resin obtained by direct injection molding are reported. The slight shift of the glass transition temperatures (T_g) of the pure components when blended is attributed to partial miscibility rather than interchange reactions. Both the small strain and the break properties of the blends were close or even above those predicted by the direct rule of mixtures. The specific volume of the blends appeared to be the main reason for the modulus behavior. The linear values of the elongation at break indicated that the blends were compatible, and were attributed to a combination of good adhesion between the two phases of the blends and the small size of the dispersed phases. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 132–139, 2004     

Structure and tensile properties change of LDPE/UHMWPE blends via solid state shear milling

LDPE/ultrahigh molecular weight polyethylene (UHMWPE) blends were prepared through a pan‐milling reactor in solid state at ambient temperature. The changes of structure and properties of LDPE/UHMWPE blends were investigated by melt flow index, mechanical properties, scanning electronic microscope (SEM), differential scanning calorimetry (DSC), and wide‐angle X‐ray diffraction. SEM photos showed that after pan‐milling treatment the dispersed approximately equiaxed UHMWPE particle became rodlike. DSC measurement illustrated that after pan‐milling treatment, the peaks of UHMWPE shift to lower temperatures while the peaks of LDPE kept stable. The more content of UHMWPE led to more evident shift. X‐ray diffraction analysis showed that the crystallinity of milled LDPE/UHMWPE blends decreased lightly, but the crystalline grain size decreased only for high content UHMWPE blends. The tensile properties of pan‐milled LDPE/UHMWPE blends also achieved significant improvement after pan milling treatment. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2487–2493, 2013     

Dynamic mechanical properties and morphology of high‐density polyethylene/CaCO3 blends with and without an impact modifier

Dynamic mechanical analysis and differential scanning calorimetry were used to investigate the relaxations and crystallization of high‐density polyethylene (HDPE) reinforced with calcium carbonate (CaCO₃) particles and an elastomer. Five series of blends were designed and manufactured, including one series of binary blends composed of HDPE and amino acid treated CaCO₃ and four series of ternary blends composed of HDPE, treated or untreated CaCO₃, and a polyolefin elastomer [poly(ethylene‐co‐octene) (POE)] grafted with maleic anhydride. The analysis of the tan δ diagrams indicated that the ternary blends exhibited phase separation. The modulus increased significantly with the CaCO₃ content, and the glass‐transition temperature of POE was the leading parameter that controlled the mechanical properties of the ternary blends. The dynamic mechanical properties and crystallization of the blends were controlled by the synergistic effect of CaCO₃ and maleic anhydride grafted POE, which was favored by the core–shell structure of the inclusions. The treatment of the CaCO₃ filler had little influence on the mechanical properties and morphology. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3907–3914, 2007     

Compatibilization of polypropylene/polyamide 6 blends using new synthetic nanosized talc fillers: Morphology,thermal, and mechanical properties

New synthetic nanotalc and a commercially available natural fine talc (Luzenac© A3) were chosen in order to establish a comparative study in terms of their contributions on the improvement of the morphology as well as the final properties of PP/PA6 blends prepared by melt processing. At first, the TEM and SEM micrographs showed that both talc particles have a preferential affinity for the more hydrophilic polyamide 6 phase compared with the continuous PP matrix. Moreover, in both cases, the addition of talc fillers induces a significant decrease of the size of the PA6 domains but the better compatibilization efficiency was obtained in the presence of synthetic nanotalc particles. In this work, the positive change induced by the talc nanofillers on the crystallization kinetics and final morphology was highlighted. In addition, compared with natural talc, a highly level of dispersion of talc layers has been obtained with the synthetic nanotalc which is more hydrophilic. Thus, this better dispersion greatly improves the thermal stability of PP/PA6 blends and leads to better mechanical properties (+ 40% in Young's modulus). © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40453.     

Configurational effects on the crystalline morphology and amorphous phase behavior in poly(3‐hydroxybutyrate) blends with tactic poly(methyl methacrylate)

Poly(3‐hydroxybutyrate) (PHB) blends with two tactic poly(methyl methacrylate)s [PMMAs; isotactic poly(methyl methacrylate) (iPMMA) and syndiotactic poly(methyl methacrylate) (sPMMA)], being chiral/tactic polymer pairs, were investigated with regard to their crystalline spherulite patterns, optical birefringence, and amorphous phase behavior with polarized optical microscopy and differential scanning calorimetry. The PHB/sPMMA and PHB/iPMMA blends exhibited upper critical solution temperatures of about 225 and 240°C, respectively, on the basis of the results of thermal analysis and phase morphology. The interactions of two constituents in the blends (PHB/iPMMA or PHB/sPMMA) were measured to be insignificantly different for the PHB/sPMMA and PHB/iPMMA blends. However, syndiotacticity in PMMA exerted a prominent effect on the alteration of the PHB spherulite morphology, whereas, by contrast, isotacticity in PMMA had almost no effect at all. At high sPMMA contents (e.g., 30 wt %) in the PHB/sPMMA blend, the spherulites were all negatively birefringent and ringless when they were crystallized at any crystallization temperature between 50 and 90°C. That is, not only was the original ring‐banded pattern in the neat PHB spherulites completely disrupted, but the optical sign was also reverted completely from positively to negatively birefringent in the sPMMA/PHB blend; this was not observed in the iPMMA/PHB one. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Structure and Properties of Compatible PPSF‐Rich Blends with PET

Summary: New PPSF/PET (poly(phenyl sulfone)/poly(ethylene terephthalate)) blends rich in PPSF were obtained by direct injection molding. Biphasic morphologies with a very large interface area/dispersed phase volume ratio were obtained and were attributed to a low interfacial tension in the melt state, a consequence of the reactions observed between the components of the blends. This favorable morphology led to small strain mechanical properties close or slightly above those predicted by the direct rule of mixtures, and more significantly, to elongations at break of the blends higher than that of the PPSF matrix.

Morphology of the cryogenically‐broken etched surface of a PPSF/PET 75/25 blend.     

Electrical conductivity and mechanical properties of carbon black modified polyolefinic blends influenced by phase inversion

Electrically conductive polymer composites (CPCs) containing a carbonaceous filler and a polymeric matrix have been widely researched and utilized. Immiscible polymers are often used as the matrix of CPCs, which leads to segregated structures, hence low percolation threshold and good conductivity of a material. Polymeric blends often show low mechanical properties due to the lack of affinity of the resins. A way to improve toughness of a CPC and maintain good electrical properties is mixing two immiscible yet compatible resins. In our case one of them was polyethylene and the other was an olefinic conductive thermoplastic elastomer. In this study, a correlation between conductivity, mechanical properties, and morphology of conductive blends was analyzed. Results of tensile test, conductivity measurements, and differential scanning calorimetry were juxtaposed with information of phase morphology of the blends. A relationship of drastic changes of different properties of the blends and phase inversion point was found. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45512.     

Morphologies and mechanical properties of polylactide/thermoplastic polyurethane elastomer blends

To explore a potential method for improving the toughness of a polylactide (PLA), we used a thermoplastic polyurethane (TPU) elastomer with a high strength and toughness and biocompatibility to prepare PLA/TPU blends suitable for a wide range of applications of PLA as general‐purpose plastics. The structure and properties of the PLA/TPU blends were studied in terms of the mechanical and morphological properties. The results indicate that an obvious yield and neck formation was observed for the PLA/TPU blends; this indicated the transition of PLA from brittle fracture to ductile fracture. The elongation at break and notched impact strength for the PLA/20 wt %TPU blend reached 350% and 25 KJ/m², respectively, without an obvious drop in the tensile strength. The blends were partially miscible systems because of the hydrogen bonding between the molecules of PLA and TPU. Spherical particles of TPU dispersed homogeneously in the PLA matrix, and the fracture surface presented much roughness. With increasing TPU content, the blends exhibited increasing tough failure. The J‐integral value of the PLA/TPU blend was much higher than that of the neat PLA; this indicated that the toughened blends had increasing crack initiation resistance and crack propagation resistance. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation,morphology, and mechanical properties of elastomers based on polydimethylsiloxane/ polystyrene blends

Polydimethylsiloxane/polystyrene (PDMS/PS) blends were prepared by radical copolymerization of styrene (St) and divinylbenzene (DVB) in the presence of α,ω‐dihydroxy‐polydimethylsiloxane (PDMS), using benzoyl peroxide as initiator. The PDMS/PS blends obtained by this method are a series of stable, white gums, when the feed ratio of PDMS to St is 60/40 and DVB to St is not more than 2.0 wt %. Elastomers based on PDMS/PS blends were formed by crosslinking PDMS with methyl‐triethoxysilicane (MTES). The MTES dosage was much larger than the amount necessary for end‐linking hydroxy‐terminated chains of PDMS, with the excess being hydrolyzed to crosslinked networks, which were similar to SiO₂ and acted as filler. Mechanical property measurements show that the elastomers thus formed exhibit superior mechanical properties with respect to pure PDMS elastomer and the elastomers based on PDMS/PS system we prepared before. Moreover, investigations were carried out on the elastomers by extraction measurement and scanning electron microscopy (SEM). The extraction data show that the sol‐fraction decreases with increasing the feed ratio of DVB to St. SEM observation demonstrates that the elastomer has a microphase‐separated structure consisting of dispersed PS domains within a continuous PDMS matrix, and the extracted material exhibits a porous structure. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Compatible polycarbonate/polyamide 6,6 blends with fibrillar morphology

Blends of bisphenol A polycarbonate (PC) and polyamide 6,6 (PA6,6) were prepared directly during the plasticization step of an injection molding process in an attempt to attain both (i) the reinforcement of the blends through fibrillar morphology, and (ii) an adequate compatibilization despite the short processing procedure used. Differential scanning calorimetry and dynamic‐mechanical analysis indicated that the blends were made up of a PC‐rich phase where some PA6,6 was present and, ruling out a possible degradation, of an almost pure PA6,6‐phase. The cryogenically fractured surfaces observed by scanning electron microscopy showed both rather fine particles and larger particles with occluded subparticles. This complex morphology indicates low interphase tension and, therefore, compatibilization, which can be attributed to the presence of PA6,6 in the two phases of the blends. The values of Young's modulus, determined by means of tensile tests, were always synergistic and, in the case of the 25/75 blend, the modulus was even higher than those of any of the two pure components. It appears this could be due to both the highly fibrillar morphology of the dispersed phase, and the significant decrease observed in specific volume. The blends remained ductile throughout the full composition range, which also indicates compatibilization. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effects of addition of acrylic compatibilizer on the morphology and mechanical behavior of amorphous polyamide/SAN blends

Amorphous polyamide (aPA)/acrylonitrile‐styrene copolymer (SAN) blends were prepared using methyl methacrylate‐maleic anhydride copolymer MMA‐MA as compatibilizer. The aPA/SAN blends can be considered as a less complex version of the aPA/ABS (acrylonitrilebutadiene‐styrene) blends, due to the absence of the ABS rubber phase in the SAN material. It is known that acrylic copolymer might be miscible with SAN, whereas the maleic anhydride groups from MMA‐MA can react in situ with the amine end groups of aPA during melt blending. As a result, it is possible the in situ formation of aPA‐g‐MMA‐MA grafted copolymers at the aPA/SAN interface during the melt processing of the blends. In this study, the MA content in the MMA‐MA copolymer and its molecular weight was varied independently and their effects on the blend morphology and stress–strain behavior were evaluated. The morphology of the blends aPA/SAN showed a minimum in the SAN particle size at low amounts of MA in the compatibilizer, however, as the MA content in the MMA‐MA copolymer was increased larger SAN particle sizes were observed in the systems. In addition, higher MA content in the compatibilizer lead to less ductile aPA/SAN blends under tensile testing. The results shown the viscosity ratio also plays a very important role in the morphology formation and consequently on the properties of the aPA/SAN blends studied. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Improvement of polyamide/thermoplastic polyurethane blends with polyamide 6-polyurethane copolymer prepared via suspension polymerization as compatibilizer

The polyamide 6-polyurethane copolymer (PA6-b-PU-b-PA6) was synthesized through anionic suspension polymerization and then mixed with polyamide 6/thermoplastic polyurethane (PA6/TPU) and polyamide 6, 6/thermoplastic polyurethane (PA66/TPU) blends using as the compatibilizer. The results show that the PA6-b-PU-b-PA6 copolymers powders several can be obtained through suspension polymerization using dimethicone as disperse medium. The average diameter of PA6-b-PU-b-PA6 copolymer powders decreased with the increasing of PU content. With the addition of PA6-b-PU-b-PA6, the TPU phase dispersed more uniformly in PA6 or PA66 matrix, and the size of TPU dispersed phase decreased obviously. The PA6-b-PU-b-PA6 copolymer with higher PU content shows better compatibilizing effect. Addition of PA6-b-PU-b-PA6 can improve both strength and toughness of the PA/TPU blends. When the amount of PA6-PU25% copolymer was 5 phr, the tensile strength and notched impact strength of PA6/TPU/PA6-PU25% blends increased 29 and 159.4%, respectively, compared to the PA6/TPU blend without compatibilizer.     

Structure and mechanical properties of cellulose derivatives/soy protein isolate blends

Biodegradable and biocompatible composites based on soy protein isolate (SPI) and various cellulose derivatives have been prepared, and the dependence of structures and mechanical properties on the content and species of cellulose derivatives for the composites were investigated by X‐ray diffraction, differential scanning calorimetry, scanning electron microscope, and tensile test. The selected cellulose derivatives, such as methyl cellulose (MC), hydroxyethyl cellulose (HEC), and hydroxypropyl cellulose, were miscible with SPI when the content of cellulose derivatives was low, and then the isolated crystalline domains, shown as the structures of network and great aggregate, formed with an increase of cellulose derivative content. The miscible blends could produce the higher strength, and even result in the simultaneous enhancement of strength and elongation for the HEC/SPI and MC/SPI blends. Meanwhile, the moderate content of great MC domains also reinforced the materials. However, the damage of original ordered structure in SPI gave the decreased modulus. Since all the components, i.e., cellulose derivatives and soy protein, are biocompatible, the resultant composites are not only used as environment‐friendly material, but the biomedical application can be expected, especially for the tissue engineering scaffold. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Film processability and properties of polycaprolactone/thermoplastic starch blends

In this work, the processing and properties of blown films prepared from thermoplastic corn starch (TPS) and polycaprolactone (PCL) were studied, in particular at high TPS content. The influence of processing parameters and material moisture content on the tensile properties was also studied. The results show that final film properties are mainly controlled by the draw ratio, blow‐up ratio and PCL concentration in the blends. The results also show that PCL/TPS films are less hydrophilic as PCL content increases. Finally, it was found that a very narrow processing window exists for this blend. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Heterogeneous polyamide 66/syndiotactic polystyrene blends: Phase structure and thermal and mechanical properties

The structural and physical properties of polyamide 66 (PA66)/syndiotactic polystyrene (sPS) blends were studied with electron microscopy, wide‐angle X‐ray scattering (WAXS), differential scanning calorimetry (DSC), dynamic mechanical thermal analysis, and tensile creep, stress–strain, and impact measurements. Attention was primarily concentrated on blends with sPS weight fractions (w₂) in the range of 0 < w₂ ≤ 0.50. DSC and WAXS showed that the integral crystallinity of the PA66 and sPS components in the blends was virtually unaffected by the blend composition. Polymorphism of sPS was observed for blends with w₂ ≥ 0.50. Blends with 0.40 ≤ w₂ ≤ 0.60 consisted of partially cocontinuous components; otherwise, particles of the minority component were dispersed in the continuous majority component. The compatibilizer enhanced interfacial adhesion so that no debonding of the components in the fractured blends was observed. The compliance and creep rate of the blends at room temperature decreased proportionally to the sPS fraction; a corresponding increase in the storage modulus (E′) was observed in the 25–100°C interval. However, E′ (125°C) noticeably declined with w₂ and thus showed that sPS did not improve the dimensional stability of the blends at elevated temperatures. The yield strength consistently grew with w₂, whereas the yield strain dropped markedly; blends with w₂ ≥ 0.60 were brittle, showing very low values of the ultimate properties. The stress at break, strain at break, and tensile energy to break displayed some local maxima at 0.25 ≤ w₂ ≤ 0.30, whereas the tensile impact strength steeply decreased. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 673–684, 2005     

Rheological and mechanical properties of compatibilized polystyrene/ethylene vinyl acetate blends

In this study, a blend of polystyrene (PS)/ethylene vinyl acetate (EVA) (PS/EVA, 90 : 10 wt %) was compatibilized with three different block copolymers, in which their end blocks were compatible with either styrene or EVA. The compatibilized blends with different compositions were prepared using a twin‐screw extruder and injection molded into the required test specimens. Mechanical properties of the blends, such as tensile properties and Charpy impact strength, morphology of tensile fractured surfaces, rheological properties, and thermal properties, were investigated. The results show that the interaction between the dispersed and continuous phase can be improved by the addition of a compatibilizer. Appreciable improvement in the impact strength of the blend with 15 wt % of compatibilizer C (polystyrene‐block‐polybutadiene) was observed. Its mechanical properties are comparable to those of the commercial high‐impact polystyrene, STYRON 470. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2071–2082, 2004     

Film‐forming behavior and mechanical properties of colloidal silica/polymer latex blends with high silica load

In this article, silica sol (diameter: 8–100 nm) and polymer latex (T_g < 25°C) were mixed and dried at room temperature to prepare nanocomposite films with high silica load (≥50 wt %). Effects of silica size, silica load, and the T_g of the polymer on the film‐forming behavior of the silica/polymer latex blend were investigated. The transparency, morphology, and mechanical properties of the nanocomposite films were examined by UV–Vis spectroscopy, SEM, and nanoindentation tests, respectively. Transparent and crack‐free films were produced with silica loads as high as 70 wt %. Thirty nanometers was found to be the critical silica size for the evolution of film‐forming behavior, surface morphology, and mechanical properties. Colloidal silica particles smaller than this critical size act as binders to form strong silica skeleton. This gives the final silica/polymer nanocomposite film its porous surface and high mechanical strength. However, silica particles with sizes of 30 nm or larger tend to work as nanofillers rather than binders, causing poor mechanical strength. We also determined the critical silica load appeared for the mechanical strength of silica/polymer film at high silica load. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Mechanical properties of polystyrene/polyamide 6 blends compatibilized with the ionomer poly(styrene‐co‐sodium acrylate)

The compatibilizing effect of the ionomer, poly(styrene‐co‐sodium acrylate) (PSSAc), on immiscible blends of polystyrene (PS)/polyamide 6 (PA6) was studied by mechanical tests and scanning electron microscopy. The PSSAc acts as an effective compatibilizer because both the deformation at break (%) obtained by tensile stress–strain tests and the impact rupture energy are larger in blends containing small amounts of PSSAc. The morphologies of the fractured surfaces produced by tensile stress–strain tests of blends with or without the ionomer confirm that PSSAc increases the interfacial adhesion between PS and PA6 phases. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2545–2551, 2004     

Curing behavior and thermal mechanical properties of cyanate ester blends

Cyanate esters are a class of important thermally resistant polymers. To tailor their processability and thermomechanical properties, a series of cyanate ester blends based on a trifunctional novolac cyanate ester (HF‐5), a difunctional bisphenol E cyanate ester (HF‐9), and a reactive catalyst [2,2′‐diallyl bisphenol A (DBA)] were formulated. The effect of the blend composition on the rheology and curing behavior of these cyanate ester blends and the corresponding thermal and mechanical properties of the cured cyanate ester blends was studied. The results showed that HF‐5 contributed to good mechanical property retention at high temperatures because of its trifunctionality, whereas HF‐9 imparted processability by reducing the viscosity and extending the pot life of the formulated cyanate ester blends at the processing temperature. On the basis of the results, an optimal cyanate ester blend suitable for resin transfer molding was determined: the HF‐5/HF‐9/DBA weight ratio of 80 : 15 : 5 exhibited good processability and thermomechanical properties. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4284–4290, 2006