Enhancement of dielectric and energy density properties in the PVDF‐based copolymer/terpolymer blends

We investigated the high dielectric constant and energy storage density for the blends of P(VDF‐TrFE) copolymer and P(VDF‐TrFE‐CFE) terpolymer. The degradation of coercive field (E_c) and remnant polarization (P_r) of the copolymer under an electric field of 125 MV/m was observed and the copolymer changed into a typical relaxor ferroelectric with doping of terpolymer. The dielectric constant of P(VDF‐TrFE) was found to be ～11, but was enhanced to ～55 by blending with P(VDF‐TrFE‐CFE) at 60 wt%. Consequently, a higher energy density of about 4.2 J/cm³ was obtained in these blends in contrast to about 3.6 J/cm³ in the terpolymer at the very low applied electric field of 125 MV/m. These results demonstrate the promise of blend approaches for tailoring and enhancing the dielectric properties of ferroelectric polymers. POLYM. ENG. SCI., 55:1396–1402, 2015. © 2015 Society of Plastics Engineers     

High-temperature resistant polyimide-based sandwich-structured dielectric nanocomposite films with enhanced energy density and efficiency

Development of advanced dielectric materials with both high-electric energy density and high-temperature resistant attributes is highly desirable in modern electronics and electrical systems. Herein, a series of polyimide (PI)-based sandwich-structured dielectric nanocomposite films have been attempted to develop the advanced high-temperature resistant capacitor films, wherein the boron nitride nanosheets/PI nanocomposite acts as the outer layers and the zinc oxide (ZnO)/PI as the middle layer. Benefitting from the merits of both fillers and the unique structure, the resulting nanocomposite films can simultaneously achieve both high-dielectric constant and high-breakdown strength, as well as low-electrical conduction loss, thus leading to improved discharged energy densities (U_e) and charge/discharge efficiency (η) at elevated temperatures. It is found that the sandwich-structured nanocomposite film with 0.4 vol% ZnO (0.4ZnO/PI-S) can deliver a maximum U_e of 5.29 J cm⁻³ at 400 MV m⁻¹ and 150°C, which is about 1.9 times that of the pristine PI film. Moreover, outstanding dielectric stability over 10,000 charge/discharge cycles has been demonstrated in such PI-based sandwich-structured nanocomposite films at 150°C and 200 MV m⁻¹. This research may provide a new paradigm to explore polymer nanocomposites having excellent energy storage and efficiency at elevated temperatures.     

Effect of the compatibility on dielectric performance and breakdown strength of poly(vinylidene fluoride)/low‐density polyethylene blends

Immiscible polymer blends with high dielectric constant (ε) and improved breakdown strength (E_b) performance were obtained by composing poly(vinylidene fluoride) (PVDF) with low‐density polyethylene (LDPE) or the LDPE grafted with maleic anhydride (LDPE‐g‐MAH) through melt‐blending way. The dielectric properties of these blends were emphasized for considering the compatibility effect on the energy storage application. Interface morphology, co‐continuity behavior, and grafted ratio were simultaneously investigated to detect the compatibility enhancement after introducing MAH. Results showed that the MAH positively improved the dielectric properties. Both the measured E_b of PVDF/LDPE and PVDF/LDPE‐g‐MAH blends showed a minimum value at v^PVDF = 50 vol % because of the worst compatibility; meanwhile, higher E_b of PVDF/LDPE‐g‐MAH than that of PVDF/LDPE blend was observed owing to the better compatibility. For considering the effect interface morphology on the dielectric performance, layer‐structure films composing with pure PVDF and LDPE layers were further constructed and studied. It was revealed that the layered structure could be treated as a helpful way to improve ε and E_b for immiscible polymer blends. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42507.     

Improved miscibility of low‐density polyethylene/chitosan blends through variation in the compounding length

Synthetic biopolymer blends are gaining interest in the packaging industry because the incorporation of natural materials imparts biodegradable properties to films. In this study, polyethylene/chitosan (chitosan) films with thicknesses of about 0.3 ± 0.01 mm were fabricated via compression molding. The effects of the variation in the length of compounding as a function of the length/diameter (l/d) ratio (15:1, 30:1, 45:1, 60:1, and 75:1) were investigated. The experimental results show that a higher degree of miscibility of the blends was achieved with increasing compounding length; this led to improved mechanical properties in the films, and this was verified by the statistical analysis of data with the analysis of variance procedure. The tensile strength (TS) increased by about 25%, whereas the elongation at break (E_break) increased by twofold. Films fabricated from blends compounded with an l/d ratio of 60:1 had the highest TS and E_break values, and the TS was comparable to that of low‐density polyethylene films. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43796.     

Development of HDPE/EPDM‐g‐TMEVS nanocomposites with enhanced electrical and flame properties

Nanoclay reinforced HDPE/silane grafted EPDM composites have been developed using an epoxy functionalized HDPE as compatibilizer.The nanoclay has been varied from 0% to 10% in the composites along with the incorporation of compatibilizer and without compatibilizer in a brabender plasticorder.The dielectric and fire retardant properties of these nanocomposites have been examined. Addition of nanoclay enhanced char formation with increased values of limiting oxygen index. Electrical properties such as volume and surface Resistivity improved with addition of nanoclay and compatibilizer. The values of tan δ increased with increase in grafted EPDM and silanated nanoclay loading. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Thermal and mechanical properties of linear low‐density polyethylene/low‐density polyethylene/wax ternary blends

The thermal and mechanical properties of uncrosslinked three‐component blends of linear low‐density polyethylene (LLDPE), low‐density polyethylene (LDPE), and a hard, paraffinic Fischer–Tropsch wax were investigated. A decrease in the total crystallinity with an increase in both LDPE and wax contents was observed. It was also observed that experimental enthalpy values of LLDPE in the blends were generally higher than the theoretically expected values, whereas in the case of LDPE the theoretically expected values were higher than the experimental values. In the presence of higher wax content there was a good correlation between experimental and theoretically expected enthalpy values. The DSC results showed changes in peak temperature of melting, as well as peak width, with changing blend composition. Most of these changes are explained in terms of the preferred cocrystallization of wax with LLDPE. Young's modulus, yield stress, and stress at break decreased with increasing LDPE content, whereas elongation at yield increased. This is in line with the decreasing crystallinity and increasing amorphous content expected with increasing LDPE content. Deviations from this behavior for samples containing 10% wax and relatively low LDPE contents are explained in terms of lower tie chain fractions. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1748–1755, 2005     

Novel dielectric behaviors in PVDF‐based semiconductor composites

Composites of polyvinylidene fluoride (PVDF) filled with different conductive fillers as carbon black (CB), nickel (Ni), zinc (Zn), and tungsten (W), respectively, were prepared at same processing condition. The temperature dependence of dielectric behaviors of composites was studied at wide filler concentration and wide frequency ranges. Results show that there are giant dielectric constants as the concentration of filler is near the percolation threshold. The dielectric constants of all studied composites decrease slowly with increasing of frequency and rise gradually with increasing filler contents in the composites. Two relaxation peak regions of dielectric constant are observed from ?30 to 40°C and from 100 to 150°C, which can be attributed to the contribution of polar effect of PVDF. The CB filled PVDF (CB/PVDF) composites present a lower percolation threshold than other metallic‐filler filled PVDF composites. The maximal dielectric constant was found in the Ni filled PVDF (Ni/PVDF) composite. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation and characterization of Fe‐Tetranitro phthalocyanine/polyurethane blends

In this article, Fe‐Tetranitro phthalocyanine (Fe‐TNPc)/polyurethane (PU) blends were prepared by solution blending. The mechanical properties of the samples were studied by tensile tests. The results showed that the tensile strength and the elongation at break of the samples increased with increasing Fe‐TNPc content. The improved mechanical properties for the samples containing Fe‐TNPc was attributed to the increased microphase separation degree of PU, which was further investigated by dynamic mechanical analysis (DMA) and Fourier transform infrared analysis. The lower T_g of the soft segments and the higher T_g of the hard segments for the samples containing Fe‐TNPc indicated an increase of microphase separation degree of PU. The increased hydrogen bonded carbonyl groups in the samples with increasing Fe‐TNPc content also proved the conclusion. Quantitative evaluation of the interaction between Fe‐TNPc and PU was also investigated by analyzing the physical crosslinking density of the samples. The results indicated that the physical crosslinking density of the samples increased with increasing Fe‐TNPc content. The antibacterial properties of the samples were investigated. The results showed that the percentage bacterial inactivation toward S. aureus and E. coli of the samples were 98.9% and 90.9%, respectively, when Fe‐TNPc was added to 1%. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41284.     

Synergistic mechanical response of Nylon 6/Trogamid® T blends

Blends of semicrystalline Nylon 6 with a varying ratios of amorphous Nylon are studied for their morphological, thermal, dielectric, and mechanical behavior. Thermal analysis indicated a compositional dependant decrease in the melting and crystallization temperatures of Nylon 6. The blends exhibited a single compositional dependant glass transition temperature in dynamic mechanical thermal analysis and dielectrical relaxation spectroscopy over entire mixing ratio indicating miscibility between the blend components. The values of flexural modulus and tensile modulus of the blends are found to increase without significant loss in the impact properties. The water absorption of the blends is also lower than the values calculated by rule of mixtures. The observed synergistic behavior of the mechanical properties of the blends is indicative of presence of strong interactions in the blends components. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Temperature dependence of hydrogen bond in Fe‐OCAP/polyurethane blends

Fourier transform infrared (FTIR) thermal analysis was utilized to study the temperature dependence of hydrogen bond in Fe‐octacarboxyl acid phthalocyanine (Fe‐OCAP)/polyurethane (PU) blends. Two regions in the FTIR spectra were concerned to investigate the difference of the degree of hydrogen bond in the samples: the ? NH stretching region (3210–3460 cm^?1) and carbonyl stretching region (1680–1760 cm^?1). It was found that the average strength of hydrogen bond in the modified samples was stronger than that in pure PU. With increasing Fe‐OCAP content, the hydrogen bonded ? NH and carbonyl groups were increased, while with increasing temperature they decreased. The equilibrium between free and hydrogen bonded carbonyl groups was discussed. The dissociation enthalpy for hydrogen bonded carbonyl of the samples was increased with increasing Fe‐OCAP content. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2265–2271, 2013     

Polycarbonate/acrylonitrile–styrene–acrylic elastomer terpolymer blends with enhanced interfacial adhesion and surface gloss

A blend of bisphenol A polycarbonate (PC) and an acrylonitrile–styrene–acrylic elastomer (ASA) terpolymer with high surface gloss and excellent interfacial properties was developed for automobile applications. Because PC and the styrene‐co‐acrylonitrile (SAN) copolymer that formed the matrix in the PC/ASA blend were not miscible, two different types of compatibilizers were examined to improve the compatibility of the blend. A diblock copolymer composed of tetramethyl polycarbonate and poly(methyl methacrylate) (PMMA) was more effective than PMMA in increasing interfacial adhesion between PC and SAN. The surface gloss of the PC/ASA blend was always lower than that of the pure ASA included in the blend because of PC existing at the surface of the injection‐molding specimen. The PC/ASA blend with optimum surface gloss and enhanced interfacial adhesion was developed through the control of the molecular weight of PC and the compatibilizer. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2097–2104, 2005     

Effect of double percolation on the electrical properties and electromagnetic interference shielding effectiveness of carbon‐black‐loaded polystyrene/ethylene vinyl acetate copolymer blends

In this study, the concept of double percolation and selective location of a conducting additive was used to develop conducting polymer composites composed of polystyrene (PS) and ethylene vinyl acetate copolymer (EVA) filled with carbon black (CB). Scanning and transmission electron microscopy suggested that the CB was preferentially located in the EVA phase. By combining a cocontinuous morphology and selective location of CB in the EVA phase, we achieved the highest conductivity values and better electromagnetic interference shielding effectiveness in the X‐band frequency range for the 70:30 w/w PS/EVA blend. Electromagnetic attenuation occurred by both reflection and absorption mechanisms, although the first was predominant for composites with a higher amount of CB. The percolation thresholds of the PS, EVA, and 70:30 w/w PS/EVA blend loaded with CB were estimated from the dependence of the alternating‐current and direct‐current conductivities. The rheological properties were also used to relate the electrical behavior to the microstructure of the composites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43013.     

Dielectric and mechanical properties of polystyrene/acrylonitrile–butadiene rubber blends

The dielectric and mechanical properties of polystyrene(PS)/acrylonitrile–butadiene rubber (NBR) blends were studied with the aim of improving the insulation properties of NBR. Compatibility investigations, performed with viscosity and dielectric methods and confirmed with the calculated heat of mixing, indicated that such blends were incompatible. To overcome the problem of phase separation between NBR and PS, we chose epoxidized soya bean oil to act as a compatibilizer and added 3% to the blends under investigation. This led to the conclusion that a sample containing 10% PS (either pure or scrap) possessed the most suitable electrical and mechanical properties. For this reason, the sample was chosen for studying the effect of the addition of three types of fillers (quartz, talc, and calcium carbonate) in increasing quantities (up to 80 phr) on the dielectric and mechanical properties. The variation of the dielectric properties with temperature (20–60°C) was also investigated. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 540–552, 2002     

Ternary polymer blends based on poly(lactic acid): Effect of stereo‐regularity and molecular weight

The effects of stereo‐regularity and molecular weight of poly(lactic acid) (PLA) on ternary polymer blends was analyzed using optical clarity as the primary screening method. This enabled the ready identification of phase boundaries of optically clear and apparently miscible regions. Solvent‐mediated blends of amorphous poly(dl ‐lactide) (PDLLA) and semi‐crystalline poly(l ‐lactide) (PLLA) with various molecular weights from high to low, along with polycaprolactone (PCL) and cellulose acetate butyrate (CAB) were used in this study. The nature and extent of crystallinity of the blends was examined by X‐ray diffraction, which, in conjunction with differential scanning calorimetry, scanning electron microscopy, and Fourier transform infrared spectroscopy, provided information about the competition between polymer crystallization (self‐aggregating behavior) and intermixing of the macromolecules. Thus, allowing the primary physical cause of transparency loss to be identified. The results of the ternary blends optical clarity showed the position of the phase boundaries in PLLA/PCL/CAB and PDLLA/PCL/CAB blends are significantly affected by the stereo‐regularity and molecular weight of PLA. The PDLLA (amorphous) blend shows comparable regions of phase separation with high molecular weight and semi‐crystalline PLLA blends even though the molecular weight is much lower. The blends of the shorter chain PLLA1 tend to show more crystalline regions. The optical transparency, miscibility, and crystallinity of the blends are not only affected by the stereo‐regularity and molecular weight of PLA but also the crystallizable PCL, especially at high loading. These findings give useful information to the film‐packaging sector where good optical clarity is a critical performance requirement. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41780.     

Mechanical properties of uncrosslinked and crosslinked linear low‐density polyethylene/wax blends

The mechanical properties of uncrosslinked and crosslinked linear low‐density polyethylene (LLDPE)/wax blends were investigated, using differential scanning calorimetry (DSC), tensile testing, and melt flow indexing. A decrease in the degree of crystallinity, as determined from the DSC melting enthalpies, was observed with an increase in the dicumyl peroxide (DCP) concentration. The Young's modulus increased with increased wax portions, and there was a higher increase for crosslinked blends. The yield stress generally decreased with increased peroxide content. Crosslinking caused an increase in elongation at yield, but increased wax content caused a decrease in elongation at yield. The stress at break generally increased with increasing peroxide content, but it decreased with increased wax content. The elongation at break decreased with an increase in the DCP concentration. Melt flow rate measurements indicated a mutual miscibility in LLDPE/wax blends. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 973–980, 2001     

Film‐forming behavior and mechanical properties of colloidal silica/polymer latex blends with high silica load

In this article, silica sol (diameter: 8–100 nm) and polymer latex (T_g < 25°C) were mixed and dried at room temperature to prepare nanocomposite films with high silica load (≥50 wt %). Effects of silica size, silica load, and the T_g of the polymer on the film‐forming behavior of the silica/polymer latex blend were investigated. The transparency, morphology, and mechanical properties of the nanocomposite films were examined by UV–Vis spectroscopy, SEM, and nanoindentation tests, respectively. Transparent and crack‐free films were produced with silica loads as high as 70 wt %. Thirty nanometers was found to be the critical silica size for the evolution of film‐forming behavior, surface morphology, and mechanical properties. Colloidal silica particles smaller than this critical size act as binders to form strong silica skeleton. This gives the final silica/polymer nanocomposite film its porous surface and high mechanical strength. However, silica particles with sizes of 30 nm or larger tend to work as nanofillers rather than binders, causing poor mechanical strength. We also determined the critical silica load appeared for the mechanical strength of silica/polymer film at high silica load. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Correlations between processing parameters,morphology, and properties of blown films of linear low‐density polyethylene/low‐density polyethylene blends. I. Crystalline biaxial orientation by IR and mechanical properties

The change of the processing parameters of a blown film operation alters the mechanical and optical properties of the films. This work studied the influence of some of these parameters on the properties of blown films made of blends of linear low‐density polyethylene (LLDPE) and LDPE. Correlations between the crystalline biaxial orientations of these films and the mechanical properties were found. The crystalline biaxial orientation was measured by IR following the Krishnaswamy approach. The a axis of the unit cell was oriented along the machine direction (MD) at all LDPE concentrations, and it was not affected by the blow‐up ratio (BUR). In contrast, the b axis changed its orientation from orthogonal to MD to along the transverse direction (TD), and it was affected by the BUR. Finally, the c axis changed its orientation from equiplanar between the MD and TD to along the thickness of the film, and it was influenced by the BUR. The decrease of the tensile mechanical properties along the MD with the increase in the amount of LDPE in the blends was attributed to the tilting of the c axis toward the film thickness. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3161–3167, 2006     

Structure and properties of polypropylene/high‐density polyethylene blends by solid equal channel angular extrusion

The solid equal channel angular extrusion (ECAE) process on polypropylene (PP)/high‐density polyethylene (HDPE) blends was carried out. Scanning electron microscopy (SEM) was used to observe the sample structures. Results showed that ECAE process could make PP/HDPE blends to produce orientation structure. Impact performance of ECAE‐PP/HDPE samples after ECAE process improved remarkably, especially for ECAE‐PP/HDPE (90/10)‐O whose impact strength reached 91.91 kJ/m², 18.1 times higher than that of pure PP and 11.2 times higher than that of PP/HDPE (90/10). The mechanism of enhancing between HDPE and PP was discussed. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39759.     

Synthesis and ferroelectric investigations of poly(vinylidene fluoride‐co‐hexafluoropropylene)‐Mg(NO3)2 films

The free‐standing, flexible, and ferroelectric films of poly(vinylidenefluoride‐co‐hexafluoropropylene) [P(VDF‐HFP)] were prepared by spin coating method. The ferroelectric phase of the films was enhanced by adding magnesium nitrate Mg(NO₃)₂ in different wt % as the additive during the film fabrication. The effects on the structural, compositional, morphological, ferroelectric, dielectric, and leakage current behaviors of the films due to the addition of salt were analyzed. Based on the X‐ray diffraction (XRD) patterns and Fourier Transform Infrared (FTIR) spectra, it is confirmed that the addition of Mg(NO₃)₂ promotes the electroactive β phase that induces the ferroelectric property. The fiber‐like topography of the films exhibits a nodule‐like structure, and the roughness of the films increases by the addition of Mg(NO₃)₂. The ferroelectric studies show the higher polarization values for the composite films than that of the plain P(VDF‐HFP) film. The Piezo‐response force microscope images also confirm the domain switching behavior of the samples. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44008.     

Structure development and property changes in high‐density polyethylene/calcium carbonate blends during pan‐milling

A new self‐designed mechanochemical reactor, inlaid pan‐mill, was used in studying high density polyethylene (HDPE) and calcium carbonate (CaCO₃) blends. The effects of CaCO₃ on the crushing and structure of HDPE matrix and the properties of HDPE/CaCO₃ blends were investigated. Scanning electron microscopy, Fourier transformed IR spectroscopy, dynamical mechanical testing analysis, capillary rheometer, and Instron material testing system were used to characterize the structure of HDPE and evaluate the properties of HDPE/CaCO₃ blends. The introduction of calcium carbonate during milling improved milling efficiency, and time needed for each cycle was greatly reduced. Oxygen‐containing groups on HDPE chains, which were produced during milling, increased interfacial interactions and improved the dispersion and distribution of calcium carbonate particles in HDPE/CaCO₃ blends. Rheological, thermal, and mechanical properties were also improved. The elongation at break of milled blends with high concentrations of calcium carbonate was significantly higher than that of unmilled blends. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1459–1464, 1999