Generic roll‐to‐roll compatible method for insolubilizing and stabilizing conjugated active layers based on low energy electron irradiation

Irradiation of organic multilayer films is demonstrated as a powerful method to improve several properties of polymer thin films and devices derived from them. The chemical cross‐linking that is the direct result of the irradiation with ～100 keV electrons is fast and has a penetration power compatible with thin plastic foils of one to two hundreds of microns typical of devices explored in organic electronics. We demonstrate here that active layers and complete devices can be subjected to electron irradiation‐induced cross‐linking thus facilitating multilayer solvent processing and morphological stability. The method is fast, generic, contactless, and fully compatible with high‐speed roll‐to‐roll processing of i.e. polymer solar cells at web speeds in excess of 60 m min^?1. We employ fully printed, flexible, and foil‐based indium‐tin‐oxide free polymer solar cells in this study to demonstrate the technique. We also demonstrate that polymer solar cells are exceptionally stable towards ionizing radiation and find that doses as high as 100 kGy can be used before any significant decrease in performance is observed. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40795. Together with Mokarian‐Tabari et al., J. Appl. Polym. Sci. (2014) 131 , 40798, doi: 10.1002/app.40798 , this article is part of a Special Issue on Polymers for Microelectronics. The remaining articles appear in J. Appl. Polym. Sci. (2014) volume 131 , issue 24. This note was added on 1st July 2014.     

Long‐range‐ordered,hexagonally packed nanoporous membranes from degradable‐block‐containing diblock copolymer film templates

Polystyrene (PS)‐b‐polylactide (PLA) diblock copolymers with different molecular weights and fractions were synthesized through a combination of living anionic polymerization and controlled ring‐opening polymerization. Then, the PS–PLA films were guided to phase‐separate by self‐assembly into different morphologies through casting solvent selection, solvent evaporation, and thermal and solvent‐field regulation. Finally, perpendicularly oriented PS–PLA films were used as precursors for PS membranes with an ordered periodic nanoporous structure; this was achieved by the selective etching of the segregated PLA domains dispersed in a continuous matrix of PS. Testing techniques, including IR, ¹H‐NMR, gel permeation chromatography, scanning electron microscopy (SEM), and atomic force microscopy (AFM), were used to determine the chemical structure of the PS–PLA copolymer and its film morphology. AFM images of the self‐assembled PS‐PLA films indicate that vertical tapers of the PLA domains were generated among PS continuum when either toluene or tetrahydrofuran was used as the annealing solvent. The SEM images certified that the chemical etching of the PLA component from the self‐assembled PS–PLA films led to a long‐range‐ordered array of hexagonally packed nanoporous membranes with a diameter about 500 nm and a center‐to‐center distance of 1700 nm. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39638.     

Compatibilization of the poly(lactic acid)/poly(propylene carbonate) blends through in situ formation of poly(lactic acid)‐b‐poly(propylene carbonate) copolymer

The in situ formation of poly(lactic acid)‐b‐poly(propylene carbonate) (PLA‐b‐PPC) block copolymers were carried out by the reaction between PLA and PPC in the presence of tetrabutyl titanate via transesterification. Molecular weight measurements and ¹³C nuclear magnetic resonance spectroscopy revealed that PLA‐b‐PPC block copolymers with higher molecular weight were obtained by controlling the reactivity point ratio between PLA chains and PPC chains in PLA/PPC reaction system. The sample with a composition of PLA:PPC = 40:60 (wt %) and a catalyst amount of 0.5 wt % had a more proportionable reactivity point ratio between PLA chains and PPC chains compared with other samples, resulting in a most conspicuous transesterification and inconspicuous chain scission reaction. Therefore, its high molecular weight fraction (M_w > 40.0 × 10⁴) increased 80%. The formation of macromolecular PLA‐b‐PPC copolymer could strengthen the entanglement between PLA and PPC molecular chains, which resulted in an increased viscosity of blends at low shear rate. In addition, the elongation at break of sample with a composition of PLA:PPC = 40:60 (wt %) and a catalyst amount of 0.5 wt % was nearly as twice as which without catalyst because of the improving miscibility of PLA domains and PPC matrix by the compatibilization of PLA‐b‐PPC copolymer. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46009.     

Influence of the synthesis conditions on the structural and thermal properties of poly(l‐lactide)‐b‐poly(ethylene glycol)‐b‐poly(l‐lactide)

The poly(l ‐lactide)‐b‐poly(ethylene glycol)‐b‐poly(l ‐lactide) block copolymers (PLLA‐b‐PEG‐b‐PLLA) were synthesized in a toluene solution by the ring‐opening polymerization of 3,6‐dimethyl‐1,4‐dioxan‐2,5‐dione (LLA) with PEG as a macroinitiator or by transterification from the homopolymers [polylactide and PEG]. Two polymerization conditions were adopted: method A, which used an equimolar catalyst/initiator molar ratio (1–5 wt %), and method B, which used a catalyst content commonly reported in the literature (<0.05 wt %). Method A was more efficient in producing copolymers with a higher yield and monomer conversion, whereas method B resulted in a mixture of the copolymer and homopolymers. The copolymers achieved high molar masses and even presenting similar global compositions, the molar mass distribution and thermal properties depends on the polymerization method. For instance, the suppression of the PEG block crystallization was more noticeable for copolymer A. An experimental design was used to qualify the influence of the catalyst and homopolymer amounts on the transreactions. The catalyst concentration was shown to be the most important factor. Therefore, the effectiveness of method A to produce copolymers was partly due to the transreactions. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40419.     

Thermosensitive polymeric micelles based on the triblock copolymer poly(d,l‐lactide)‐b‐poly(N‐isopropyl acrylamide)‐b‐poly(d,l‐lactide) for controllable drug delivery

A thermosensitive amphiphilic triblock copolymer, poly(d,l ‐lactide) (PLA)‐b‐poly(N‐isopropyl acrylamide) (PNIPAAM)‐b‐PLA, was synthesized by the ring‐opening polymerization of d,l ‐lactide; the reaction was initiated from a dihydroxy‐terminated poly(N‐isopropyl acrylamide) homopolymer (HO‐PNIPAAM‐OH) created by radical polymerization. The molecular structure, thermosensitive characteristics, and micellization behavior of the obtained triblock copolymer were characterized with Fourier transform infrared spectroscopy, ¹H‐NMR, gel permeation chromatography, dynamic light scattering, and transmission electron microscopy. The obtained results indicate that the composition of PLA‐b‐PNIPAAM‐b‐PLA was in good agreement with what was preconceived. This copolymer could self‐assemble into spherical core–shell micelles (ca. 75–80 nm) in aqueous solution and exhibited a phase‐transition temperature around 26 °C. Furthermore, the drug‐delivery properties of the PLA‐b‐PNIPAAM‐b‐PLA micelles were investigated. The drug‐release test indicated that the synthesized PLA‐b‐PNIPAAM‐b‐PLA micelles could be used as nanocarriers of the anticancer drug adriamycin (ADR) to effectively control the release of the drug. The drug‐delivery properties of PLA‐b‐PNIPAAM‐b‐PLA showed obvious thermosensitive characteristics, and the release time of ADR could be extended to 50 h. This represents a significant improvement from previous PNIPAAM‐based drug‐delivery systems. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45304.     

Thermal stability of modified end‐capped poly(lactic acid)

The influence of functional end groups on the thermal stability of poly(lactic acid) (PLA) in nitrogen‐ and oxygen‐enriched atmospheres has been investigated in this article using differential scanning calorimetry, thermogravimetric analysis (TGA), and dynamic mechanical analysis (DMA). Functional end groups of PLA were modified by succinic anhydride and l ‐cysteine by the addition–elimination reaction. PLA was synthesized by azeotropic condensation of l ‐lactic acid in xylene and characterized by nuclear magnetic resonance. The values of the activation energies determined by TGA in nitrogen and oxygen atmospheres revealed that the character of functional end groups has remarkable influence on the thermal stability of PLA. Moreover, DMA confirmed the strong influence of functional end groups of PLA on polymer chains motion. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41105.     

Polystyrene‐block‐polylactide obtained by the combination of atom transfer radical polymerization and ring‐opening polymerization with a commercial dual initiator

A polystyrene (PS)‐b‐polylactide (PLA) block copolymer was prepared from the combination of atom transfer radical polymerization and ring‐opening polymerization with commercially available 2,2,2‐tribromoethanol as a dual initiator in a sequential two‐step procedure. Hydroxyl‐terminated polystyrene (PS‐OH)s with various molecular weights were first prepared with polydispersity indices lower than 1.3; these provided valuable macroinitiators for the polymerization of D,L ‐lactide. A block copolymer with a composition allowing the formation of hexagonally packed PLA cylinders in a PS matrix was then obtained. The PS‐b‐PLA thin films revealed, after vapor solvent annealing, a hexagonally packed organization of the PLA cylinders, which was oriented perpendicularly to the surface of the film. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Toward environment‐friendly composites of poly(ε‐caprolactone) reinforced with stereocomplex‐type poly(l‐lactide)/poly(d‐lactide)

In this work, stereocomplex‐poly(l ‐ and d ‐lactide) (sc‐PLA) was incorporated into poly(ε‐caprolactone) (PCL) to fabricate a novel biodegradable polymer composite. PCL/sc‐PLA composites were prepared by solution casting at sc‐PLA loadings of 5–30 wt %. Differential scanning calorimetry (DSC) and wide‐angle X‐ray diffraction (WAXD) demonstrated the formation of the stereocomplex in the blends. DSC and WAXD curves also indicated that the addition of sc‐PLA did not alter the crystal structure of PCL. Rheology and mechanical properties of neat PCL and the PCL/sc‐PLA composites were investigated in detail. Rheological measurements indicated that the composites exhibited evident solid‐like response in the low frequency region as the sc‐PLA loadings reached up to 20 wt %. Moreover, the long‐range motion of PCL chains was highly restrained. Dynamic mechanical analysis showed that the storage modulus (E′) of PCL in the composites was improved and the glass transition temperature values were hardly changed after the addition of sc‐PLA. Tensile tests showed that the Young's modulus, and yield strength of the composites were enhanced by the addition of sc‐PLA while the tensile strength and elongation at break were reduced. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40208.     

Morphology of poly(styrene‐block‐dimethylsiloxane) copolymer films

The morphologies of poly(styrene‐block‐di‐methylsiloxane) (PS‐b‐PDMS) copolymer thin films were analyzed via atomic force microscopy and transition electron microscopy (TEM). The asymmetric copolymer thin films spin‐cast from toluene onto mica presented meshlike structures, which were different from the spherical structures from TEM measurements. The annealing temperature affected the surface morphology of the PS‐b‐PDMS copolymer thin films; the polydimethylsiloxane (PDMS) phases at the surface were increased when the annealing temperature was higher than the PDMS glass‐transition temperature. The morphologies of the PS‐b‐PDMS copolymer thin films were different from solvent to solvent; for thin films spin‐cast from toluene, the polystyrene (PS) phase appeared as pits in the PDMS matrix, whereas the thin films spin‐cast from cyclohexane solutions exhibited an islandlike structure and small, separated PS phases as protrusions over the macroscopically flat surface. The microphase structure of the PS‐b‐PDMS copolymer thin films was also strongly influenced by the different substrates; for an asymmetric block copolymer thin film, the PDMS and PS phases on a silicon substrate presented a lamellar structure parallel to the surface at intervals. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1010–1018, 2007     

Degradation of poly(D,L‐lactic acid)‐b‐poly(ethylene glycol)‐b‐poly(D,L‐lactic acid) copolymer by electron beam radiation

This article investigates the effects of electron beam (EB) radiation on poly(D ,L ‐lactic acid)‐b‐poly (ethylene glycol) copolymer (PLA‐b‐PEG‐b‐PLA). The copolymer films were EB irradiated at doses from 0 to 100 kGy. The degradation of these films was studied by measuring the changes in their molecular weight, mechanical and thermal properties. The dominant effect of EB radiation on PLA‐b‐PEG‐b‐PLA is chain‐scission. With increasing irradiation dose, recombination reactions or partial crosslinking may occur in addition to chain scission. The degree of chain scission G_s and crosslinking G_x of sample are calculated to be 0.213 and 0.043, respectively. A linear relationship is also established between the decreases in molecular weight with increasing irradiation dose. Elongation at break of the irradiated sample decreases significantly, whereas its tensile strength decreases slightly. The glass transition temperature (T_g) is basically invariant as a function of irradiation dose. Thermogravimetric analysis shows that its thermal stability decreases with increasing dose. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis of poly(paraphenylene vinylene)—polystyrene‐based rod‐coil block copolymer by atom transfer radical polymerization: Toward a self‐organized lamellar semiconducting material

Atom transfer radical polymerization (ATRP) was used as a versatile route to well‐defined poly(diethylhexyl‐p‐phenylenevinylene‐b‐styrene) (PPV‐b‐PS) semiconducting block copolymers. For this purpose, original conjugated macroinitiators were synthesized from DEH‐PPV and further used for the copolymerization reaction. The microphase‐separated morphologies obtained with the semiconducting PPV‐b‐PS block copolymer fulfill the basic structural requirements required to build efficient organic photovoltaic devices. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Construct biomimetic giant vesicles via self‐assembly of poly(2‐methacryloyloxyethyl phosphorylcholine)‐block‐poly(D,L‐lactide)

The poly(2‐methacryloyloxyethyl phosphorylcholine)‐block‐poly(D ,L ‐lactide) (PMPC‐b‐PLA) was specially designed to develop biomimetic giant vesicles (GVs) and giant large compound vesicles via a simple spontaneous assemble in aqueous solution. The weight fraction of the hydrophilic PMPC block (f_PC) was proved to play an important role in the size and morphology control of the self‐assembled aggregates. The GVs with controlled micrometer size and biomimetic PMPC corona have great potential as artificial cell models. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis and properties of polystyrene‐b‐poly(ethylene oxide)‐b‐polystyrene triblock copolymers

A series of well‐defined and property‐controlled polystyrene (PS)‐b‐poly(ethylene oxide) (PEO)‐b‐polystyrene (PS) triblock copolymers were synthesized by atom‐transfer radical polymerization, using 2‐bromo‐propionate‐end‐group PEO 2000 as macroinitiatators. The structure of triblock copolymers was confirmed by ¹H‐NMR and GPC. The relationship between some properties and molecular weight of copolymers was studied. It was found that glass‐transition temperature (T_g) of copolymers gradually rose and crystallinity of copolymers regularly dropped when molecular weight of copolymers increased. The copolymers showed to be amphiphilic. Stable emulsions could form in water layer of copolymer–toluene–water system and the emulsifying abilities of copolymers slightly decreased when molecular weight of copolymers increased. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 727–730, 2006     

Amphiphilic star‐shaped poly(ε‐caprolactone)‐block‐poly(l‐lysine) copolymers with porphyrin core: Synthesis,self‐assembly,and cell viability assay

Star‐shaped copolymers poly(ε‐caprolactone)‐bolck‐poly(ε‐benzyloxycarbonyl‐l ‐lysine) (SPPCL‐b‐PZLLs) with porphyrin core were synthesized by a sequential ring‐opening polymerization (ROP) of CL and Nε‐Benzyloxycarbonyl‐l ‐lysine N‐Carboxyanhydride. After the deprotection of benzyloxycarbonyl groups in polylysine blocks, the star‐shaped amphiphilic copolymers SPPCL‐b‐PLLs were obtained. These amphiphilic copolymers can self‐assemble into micelles or aggregates in aqueous solution. Investigation shows that the morphology of micelles/aggregates varied according to the change of pH values of media, indicating the pH‐responsive property of SPPCL‐b‐PLL copolymers. Furthermore, associated with conjugated porphyrin cores, the SPPCL‐b‐PLL copolymers micelles showed a certain degree of Photodynamic Therapy (PDT) effects on tumor cells, suggesting its potential application as carrier for hydrophobic drug with additional therapeutic ability of inherent porphyrin segments. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40097.     

Blends of poly(d,l‐lactide) with polyhedral oligomeric silsesquioxanes‐based biodegradable polyester: Synthesis,morphology, miscibility,and mechanical property

A highly branched hybrid copolymer based on polyhedral oligomeric silsesquioxane (POSS) was designed to improve the brittleness of poly(d,l‐lactide) (PDLLA). The toughening material was synthesized using POSS‐OH as the core, which initiated the ring‐opening polymerization of ε‐caprolactone and d,l‐lactide sequentially to form the highly branched POSS‐g‐poly (ε‐caprolactone)‐b‐poly(d,l‐lactide) (POSS‐g‐PCL‐b‐PLA) copolymer with eight PCL‐b‐PLA arms. The POSS‐g‐PCL‐b‐PLA copolymer had a very good dispersion in the PDLLA matrix with the size of microdomains smaller than 1 µm when added at a low content below 10 wt %. In related to the nano‐scale size of microdomains in the blends, the crystallinity of PCL blocks was significantly suppressed. Thus, the addition of POSS‐g‐PCL‐b‐PLA is very effective to improve the roughness of the matrix polymer when added at a low content. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40776.     

Dynamic mechanical properties in blends of poly(styrene‐b‐isoprene‐b‐styrene) with aromatic hydrocarbon resin

The damping properties in blends of poly(styrene‐b‐isoprene‐b‐styrene) (SIS) and hydrogenated aromatic hydrocarbon (C₉) resin were investigated by dynamic mechanical analysis. SIS exhibited two independent peaks of loss factor (tan δ) corresponding to the glass transition of polyisoprene (PI) and polystyrene (PS) segments, respectively. The addition of hydrogenated C₉ resin had a positive impact on the damping of SIS. With the increasing softening point and content of the resin, the main tan δ peak shifted to higher temperatures and the useful damping temperature range was broadened. Addition of mica or PS was found to widen the effective damping range evidently in the high‐temperature region, especially when PS was mixed in the solid state. It was concluded that the dispersed PS domains played a role of reinforcing fillers at low temperatures and served as a polymer component with a tan δ peak due to its glass transition at the high temperature. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:4157–4164, 2006     

Isothermal crystallization kinetics of poly(lactic acid)/synthetic mica nanocomposites

The isothermal crystallization kinetics of PLA/fluoromica nanocomposites was studied. Three types of synthetic mica at three concentrations (2.5, 5.0, and 7.5 wt % mica) were used and the effect of these micas on the crystallization and thermal properties of PLA was investigated by differential scanning calorimetry (DSC). The Avrami and Hoffman‐Weeks equations were used to describe the isothermal crystallization kinetics and melting behavior. Addition of these micas to the PLA matrix increased the crystallization rate, and this effect depended on the mica type and concentration. While the nonmodified Somasif ME‐100 exerted the smallest effect, the effect observed for the organically modified Somasif MPE was the most pronounced. The lower half‐time of crystallization t_1/2 was around 3 min for the PLA/Somasif MPE nanocomposites containing 7.5 wt % of filler at 90°C, which is about 16 min below that found for neat PLA. The equilibrium melting temperature ( ) of PLA were estimated for these systems, showing an increase in the composites and an increase with increasing loading, except for PLA/Somasif MPE, in which the increase of the mica content decreased about 5°C. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40322.     

Dependence of alcohol vapor‐induced crystallization on gas and vapor permeabilities of poly(lactic acid) films

The effects of methanol and ethanol vapor‐induced crystallization on vapor and gas permeabilities and on the structure of poly(lactic acid) (PLA) films were systematically investigated. At high temperature conditions, the vapor permeability of PLA films decreased with increasing exposure time. The PLA films that were exposed to alcohol vapor became slightly cloudy, and no changes in chemical structure were observed. Alcohol vapor‐induced crystallization formed α‐crystal structure. The vapor permeability decreased with increasing crystallinity. However, nitrogen permeability slightly increased after vapor‐induced crystallization. The dependence of crystallinity on vapor and gas permeabilities was different from each penetrant. Total crystalline structures, including continuous crystal structures, remaining amorphous regions, and their interface depend on vapor and gas permeabilities. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40140.     

Synthesis of a poly(methyl methacrylate)‐b‐poly[2‐(N,N‐dimethylamino) ethyl methacrylate] block copolymer and its effects on the surface charges and pH‐responsive properties of poly(vinylidene fluoride) blend membranes

A poly(methyl methacrylate) (PMMA)‐b‐poly[2‐(N,N‐dimethylamino) ethyl methacrylate] (PDMAEMA) block copolymer was successfully synthesized by a reversible addition–fragmentation chain‐transfer method. The resulting copolymer was used to prepare poly(vinylidene fluoride) blend membranes via a phase‐inversion technique. The polymorphism, structure, and properties of the blend membranes were investigated by Fourier transform infrared spectrometry, scanning electron microscopy (SEM), ζ potential analysis, and filtration. The results indicate that PMMA‐b‐PDMAEMA could migrate onto the surface of the membrane during the coagulation process, and more of the β‐crystal phase appeared with the increase of the block copolymer in the membranes. The surface morphology and cross section of the membranes were also affected by the copolymer, as shown by SEM. The ζ‐potential results show that the surface charges of the membrane could be changed from positive to negative at an isoelectric point as the pH increased. The blend membrane also exhibited good pH sensitivity, and its water flux showed a great dependence on pH. The filtration experiment also indicated that the blend membrane had good hydrophilicity and antifouling properties. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40685.     

Synthesis and characterization of degradable triarm low unsaturated poly(propylene oxide)‐block‐polylactide copolymers

A series of novel degradable triarm poly(propylene oxide)‐block‐polylactide (PPO‐b‐PLA) copolymers was synthesized by ring‐opening polymerization of L ‐lactide (LLA) or D ,L ‐lactide (DLLA) using low unsaturated PPO triols as macromolecular initiator. The chemical structures of the resulting copolymers were characterized by Fourier transform infrared (FTIR), gel permeation chromatography (GPC), and proton nuclear magnetic resonance (¹H‐NMR) spectroscopy. Combination of FTIR, GPC, and NMR results confirmed the formation of PPO‐b‐PLA copolymers. One glass transition was observed by differential scanning calorimetry (DSC), suggesting good miscibility between PPO and PLA segments in the copolymers. DSC and wide‐angle X‐ray diffraction demonstrated that PPO‐b‐PLLA copolymers were semicrystalline materials, and the crystallinity increased with increasing the PLLA content. In contrast, PPO‐b‐PDLLA copolymers were totally amorphous. The PPO‐b‐PLA copolymers exhibited improved thermal stability when compared with PPO polyols according to thermogravimetric analysis. The thermal degradation behavior of the copolymers depended on the composition. Polyurethane foams were prepared by crosslinking PPO and PPO‐b‐PLA copolymers using isocyanate. Alkaline degradation of the foams was investigated in 10 wt/vol % NaOH at 80°C. The results show that the novel PPO‐b‐PLA copolymers could be promising as degradable polymeric materials. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010