The flame retardant behaviors and synergistic effect of expandable graphite and dimethyl methylphosphonate in rigid polyurethane foams

A series of flame‐retardant rigid polyurethane foams (RPUFs) containing dimethyl methylphosphonate (DMMP) and expandable graphite (EG) were prepared by box‐foaming. The RPUFs were characterized by thermogravimetric analysis (TGA), the limiting oxygen index (LOI), cone calorimeter, and scanning electron microscope (SEM). The decomposition process of DMMP was investigated by Pyrolysis‐Gas Chromatography/Mass Spectroscopy (Py‐GC/MS). Accordingly, their flame retardant behaviors and mechanism were also discussed. The results show that the DMMP/EG system can linearly enhance the LOI value from 19.2% of the pure RPUF to 33.0% of RPUFs containing 16 wt% flame retardant. In addition, the DMMP/EG system also remarkably increases yields of the residual char and drastically decreases the peak value of heat release rate (PHRR), heat release rate (HRR), total heat release (THR), total smoke release (TSR), and the yields of CO (COY). In the flame retardant RPUFs, when the matrix is ignited, the flame retardant DMMP should be decomposed to gaseous PO₂ fragments, which can inhibit free radical chain reaction of flammable alkyl free radical from the decomposed matrix; whereas the flame retardant EG can rapidly expand and form loose and worm‐like expanding graphite char layer accordingly, which can hinder the heat transmission to the inner matrix and reduce decomposing velocity of matrix. After the combination of the two flame retardant effects, the DMMP/EG flame retardant system provides the matrix with better flame retardant effects than one of them does. Namely, it shows excellent gas‐condensed bi‐phase synergistic effect. POLYM. COMPOS., 35:301–309, 2014. © 2013 Society of Plastics Engineers     

Synthesize and Characterization of Flame Retardant Copolyesters PET/Phosphorus Compound

The aim of this study was to achieve a fiber‐grade poly(ethylene terephthalate) (PET) with flame retardancy properties. Flame retardant copolyesters based on ethylene glycol, terephthalic acid, and 3‐(hydroxyphenyl phosphinyl) propionic acid (HPP), as a flame retardant comonomer, were synthesized in presence of antimony trioxide catalyst at laboratory and semi‐industrial scales. At first, copolyesters with the lowest amount of flame retardant comonomer were synthesized at laboratory scale in a one‐pot reactor setup. In the second stage, flame retardant PET was synthesized in semi‐industrial pilot with HPP (PET‐HPP). The obtained copolyesters demonstrated almost identical intrinsic viscosities and other characteristics such as PET. Fourier transform infrared spectroscopy (FTIR), 1H‐NMR spectroscopy, and RMS test were performed. Flame retardancies were evaluated by a limiting oxygen index (LOI) test. The results indicated that the presence of FR significantly improved the flame retardancy and thermal stability of PET‐HPP. LOI values increased from 28% (PET) to 33 (PET‐HPP) (at laboratory scale) and 44% (at semi‐industrial scale). Differential scanning calorimetry analysis showed that the HPP polyester chain had a higher flexibility compared to PET, due to lower glass transition temperature. The effect of adding FR with regard to the thermal stability of PET‐HPP was investigated via thermogravimetric analysis. The physical properties of both the polymers are similar and suitable for textile application. J. VINYL ADDIT. TECHNOL., 25:262–270, 2019. © 2018 Society of Plastics Engineers     

Optimization of phthalic/maleic anhydride‐endcapped PET oligomers using response surface method

Poly(ethylene terephthalate) (PET) from off‐grades of industrial manufacturers was partially and thoroughly depolymerized in order to synthesize PET oligomers and bis(hydroxyethyl) terephthalate (BHET), respectively. Design of experiments and analysis of variance (ANOVA) were applied for optimization of samples. Effects of reaction time, volume of glycol, catalyst concentrations, and particle size of off‐grade PET were investigated. The optimal conditions to synthesize PET oligomers (3–8 repeating units) were glycol/PET molar ratio of 1, a weight ratio (catalyst to PET) of 0.5 wt%, using granule‐shape. On the other hand, a reaction time of 180 min, a weight ratio (catalyst to PET) of 0.25 wt%, and glycol/PET molar ratio of 5 were obtained as the suitable conditions of BHET production. Then, endcapped PET oligomers, as a compatibilizer for preparing PET nanocomposites, were produced via reaction between maleic anhydride/phthalic anhydride (MA/PhA) composition. The combination of reaction time of 106 min and PhA/MA molar ratio of 0.85 produced the best results based on d‐spacing and peak shift of nanocomposite samples. Moreover, the reaction of MA and BHET from glycolyzation of PET was successfully performed at 160°C and 190°C for 8 h. The optimum conditions were compared with a synthesized PET. POLYM. ENG. SCI., 54:417–429, 2014. © 2013 Society of Plastics Engineers     

聚酯废丝的化学回收研究

使用乙二醇(EG)对有色聚酯(PET)废料解聚,经分离提纯,得到对苯二甲酸二乙二醇酯(BHET)。研究了物料比、反应温度、反应时间、催化剂对醇解率的影响。结果表明,在m(乙二醇)∶m(PET)=2∶1,反应温度196℃,反应时间3 h,催化剂用量为PET质量的0.5%条件下,聚酯解聚很彻底,产物羟值可达434 mg/g以上,主要成分是BHET单体及其低聚物。并通过IR,DSC,HPLC验证了产物的组成,BHET单体纯度可达96.457%。     

Flame retardant polyurethane foam prepared from compatible blends of soybean oil‐based polyol and phosphorus containing polyol

A phosphorus containing polyether polyol (THPO‐PO) was synthesized by polymerization between tris(hydroxymethyl) phosphine oxide (THPO) and propylene oxide (PO). A soybean oil‐based polyol(SBP) was synthesized from epoxidized soybean oil by ring‐opening reaction with lactic acid. The corresponding polyurethane foams (PUFs) were prepared by mixing SBP with THPO‐PO. The density of these foams decreased as the content of THPO‐PO increased. The yield strength of PUFs was observed to be decreased firstly and then increased with the addition of THPO‐PO. Microphotographs of PUFs were examined by scanning electron microscope which displayed the cells as spherical or polyhedral. The thermal degradation and fire behavior of PUFs were investigated by thermogravimetric analysis, limiting oxygen index (LOI), and UL‐94 test. Although the thermal stability of PUFs were decreased with increasing THPO‐PO percentage, the flame retardancy of PUFs were improved. The LOI value increased to 27.5 with 40% THPO‐PO. THPO‐PO in sequence worked in inhibiting flame and forming phosphorus‐rich char layer, thus endowing PUFs with the increased flame‐retardant performance. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45779.     

Microwave assisted glycolysis of poly(ethylene terephthalate) catalyzed by 1‐butyl‐3‐methylimidazolium bromide ionic liquid

The combination of ionic liquid (IL) associated with microwave energy may have some potential application in the chemical recycling of poly (ethylene terephthalate). In this processes, glycolysis of waste poly (ethylene terephthalate) recovered from bottled water containers were thermally depolymerized with solvent ethylene glycol (EG) in the presence of 1‐butyl‐3‐methyl imidazolium bromide ([bmim]Br) as catalyst (IL) under microwave condition. It was found that the glycolysis products consist of bis (2‐hydroxyethyl) terephthalate (BHET) monomer that separated from the catalyst IL in pure crystalline form. The conversion of PET reach up to 100% and the yield of BHET reached 64% (wt %). The optimum performance was achieved by the use of 1‐butyl‐3‐methyl imidazolium bromide as a catalyst, microwave irradiations temperature (170–175°C) and reaction time 1.75–2 h. The main glycolysis products were analyzed by ¹H NMR, ¹³C NMR, LC‐MS, FTIR, DSC, and TGA. When compared to conventional heating methods, microwave irradiation during glycolysis of PET resulted in short reaction time and more control over the temperature. This has allowed substantial saving in energy and processing cost. In addition, a more efficient, environmental‐friendly, and economically feasible chemical recycling of waste PET was achieved in a significantly reduced reaction time. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41666.     

Flame retardancy and mechanical properties of pet‐based composites containing phosphorus and boron‐based additives

Flame retardancy of poly(ethylene terephthalate), PET, was improved using different flame retardant additives such as triphenylphosphate, triphenylphosphine oxide, zinc borate, and boron phosphate (BP). Composites were prepared using a twin screw extruder and subsequently injection molded for characterization purposes. The flame retardancy of the composites was determined by the limiting oxygen index (LOI) test. Smoke emission during fire was also evaluated in terms of percent light transmittance. Thermal stability and tensile properties of PET‐based composites were compared with PET through TGA and tensile test, respectively. The LOI of the flame retardant composites increased from 21% of neat PET, up to 36% with the addition of 5% BP and 5% triphenyl phosphate to the matrix. Regarding the smoke density analysis, BP was determined as an effective smoke suppressant for PET. Enhanced tensile properties were obtained for the flame retardant PET‐based composites with respect to PET. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42016.     

The flame‐retardant properties and mechanisms of poly(ethylene terephthalate)/hexakis (para‐allyloxyphenoxy) cyclotriphosphazene systems

Para‐allyl ether phenol derivative of cyclophosphazene (PACP) was prepared and used as a filler to modify the flame‐retardant properties of poly(ethylene terephthalate) (PET) by melting‐blending. The mechanism of flame‐retardant was discussed and the influences of flame‐retardant contents to the mechanical properties were studied. The results revealed that the incorporation of only 5 phpp PACP (0.37 wt % phosphorus containing) into PET matrix can distinctly increase the flame retardancy of PET/PACP composition, and it has a little effect on the mechanical properties of PET. The high flame‐retardant performance of PET/PACP composite was attributed to the combination of condensed‐phase flame retardant and gas‐phase flame retardant. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42711.     

阻燃吸湿改性PET的制备及性能研究

在聚对苯二甲酸乙二醇酯(PET)合成过程中添加不同配比的共聚单体2-羧乙基苯基次磷酸(CEP-PA)、间苯二甲酸双羟乙酯-5-磺酸钠(SIPE)及聚乙二醇(PEG),制得阻燃吸湿改性PET;分析了改性PET的热性能、结晶行为、阻燃和吸湿性能等。结果表明:采用CEPPA为阻燃剂合成阻燃PET过程中,添加SIPE,改性PET的结晶速率和结晶度下降,含水率提高,耐热性及极限氧指数(LOI)降低;同时引入CEPPA和PEG,改性PET的结晶速度、阻燃性和吸湿性都得到提高;添加了CEPPA、SIPE和PEG的改性PET的含水率为0.61%,LOI为25%,具有良好的阻燃性能。     

Depolymerization of poly(ethylene terephthalate) with catalyst under microwave radiation

Grain poly(ethylene terephthalate) (PET) was depolymerized in pure water in the presence of different catalysts. The product quantity of bis(2-hydroxy ethylene) terephthalate (BHET) and glycol obtained was different from the one without catalysts; especially, using zinc acetate as catalyst, the product obtained was in its pure form with sufficiently high yields. Meanwhile, the depolymerization rate nearly reached to 100%. The purified product was characterized by IR spectroscopy. The depolymerization process of PET reported here was economically viable for the high yields of BHET and glycol. Among all the catalysts used in the reaction, zinc acetate was testified as the most effective one, and the optimal dosage of zinc acetate was 0.4% of the feedstock PET. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Flame retardant performance of a carbon source containing DOPO derivative in PET and epoxy

The combination of gas‐phase and condensed‐phase action will contribute to high quality flame retardant. A novel 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO)‐based flame retardant (DOPO‐DOPC), which contains carbon source was synthesized in favor of conducting the effect of gas‐phase as well as promoting the char formation in condensed‐phase. The chemical structure of DOPO‐DOPC was characterized by nuclear magnetic resonance (NMR) and Fourier transform infrared spectroscopy (FTIR). DOPO–DOPC was used as an additive in poly(ethylene terephthalate) (PET) and epoxy resin (EP). The flame retardancy of PET/DOPO‐DOPC and EP/DOPO‐DOPC composites were studied by limiting oxygen index (LOI) and UL‐94 test. The results showed that the incorporation of DOPO–DOPC into PET or EP could obviously improve their flame retardancy. The LOI values of modified PET or EP, which contained 10 wt % DOPO‐DOPC reached 42.8 and 31.7%, respectively. The thermogravimetric analysis (TGA) results revealed that DOPO–DOPC enhanced the formation of char residues. The Laser Raman spectroscopy (LRS) was used to investigate the carbon structure of thermal oxidation residues. Because of the combination of the gas phase flame retardant effect of DOPO moiety and the promoting formation of char residues in condensed phase, the PET and EP composites exhibited significant improvement toward flame retardancy. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44639.     

Modified montmorillonite and its application as a flame retardant for polyester

A novel flame retardant composed of montmorillonite (MMT) and hexachlorocyclotriphosphazene (HCCP) was prepared in this study. MMT was chemically bonded with HCCP via a 3‐aminopropyltriethoxysilane (KH‐550) coupling agent. The structure was characterized by Fourier transform infrared spectroscopy, X‐ray diffraction, and NMR. The preliminary application for improving the flame retardancy of poly(ethylene terephthalate) (PET) was investigated by means of the limited oxygen index, the vertical burning test, and thermogravimetric analysis. Scanning electron microscopy was used to investigate the morphology of the char residue. The results show that the novel flame retardant had excellent fire retardancy; that is, the sample achieved an increased UL‐94 V‐0 rating and limited oxygen index value of 31.5. The residue of the flame‐retarded PET increased to 14.7% compared to the 6.2% value of pristine PET. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39625.     

An effective flame retardant for poly(ethylene terephthalate) synthesized by phosphaphenanthrene and cyclotriphosphazene

A novel flame retardant [9,10‐Dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxideÔtriphosphazene (DOPO–TPN)] based on phosphaphenanthrene and cyclotriphosphazene was synthesized and used to improve the flame retardancy of poly(ethylene terephthalate) (PET). The structure of DOPO–TPN was characterized by nuclear magnetic resonance, Fourier transform infrared spectroscope (FTIR), and elemental analysis. PET/DOPO–TPN composites with different amount of DOPO–TPN were prepared and the flame retardancy was determined by limiting oxygen index (LOI) and vertical burning test (UL‐94). With the incorporation of 5 wt % DOPO–TPN, the composite achieved a LOI value of 34% and UL‐94 V‐0 rating. The thermal properties of the PET/DOPO–TPN composites were investigated by thermogravimetric analysis. The flame retardant mechanism was investigated by pyrolysis‐gas chromatography/mass spectrometry (Py‐GC/MS), FTIR, and scanning electron microscopy (SEM). The Py‐GC/MS results showed that DOPO based fragments would exist in the gas phase during the pyrolysis of PET/DOPO–TPN composites which demonstrated that DOPO–TPN could act through gas‐phase action to exert flame retardant effect. The results of FTIR and SEM demonstrated that DOPO–TPN could promote the formation of compact and intact char residues to inhibit the heat and combustible gas transmission in condensed phase. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45246.     

Calcined Zn/Al hydrotalcites as solid base catalysts for glycolysis of poly(ethylene terephthalate)

In this research, glycolysis of poly(ethylene terephthalate) (PET) with ethylene glycol (EG) was carried out using Zn/Al mixed oxide catalyst. These mixed oxides were prepared by calcining crystalline Zn/Al hydrotalcites at different calcination temperatures. The samples and corresponding precursors were characterized by X‐ray diffraction, BET, Fourier‐transform infrared spectra, thermogravimetry/differential thermal analysis, and Hammett titration method. The experimental results showed that Zn/Al mixed oxides obtained from hydrotalcites were found to be more active than their individual oxides for glycolysis of PET. The relationship between catalytic performance and chemical–physical features of catalysts was established. In addition, a study for optimizing the glycolysis reaction conditions, such as the weight ratio of EG to PET, catalyst amount and reaction time, was performed. The conversion of PET and yield of bis(2‐hydroxyethyl terephthalate) (BHET) reached about 92% and 79%, respectively, under the optimal experimental conditions. Moreover, it should be noted that Zn/Al mixed oxide not only provided an effective heterogeneous catalyst for glycolysis of poly(ethylene terephthalate), but also presented a novel method for decolorization of discarded colored polyester fabric. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41053.     

含磷多元醇的合成及其阻燃改性PUR硬泡

利用甲基磷酸二甲酯(DMMP)与多元醇经酯交换反应制备了反应型含磷阻燃多元醇,研究了催化剂种类和用量及反应温度、时间等工艺参数对酯化反应转化率的影响,同时优化了工艺条件,合成的多元醇含磷量可达12%~15%。将合成的多元醇替代部分聚醚4110用于制备阻燃聚氨酯硬泡,采用极限氧指数法(LOI)对其阻燃性能进行了表征,并与普通聚氨酯硬泡进行了比较。研究结果表明,在添加少量的混合阻燃剂时,阻燃聚氨酯硬泡的LOI可达30%以上。     

Attapulgite‐supported aluminum oxide hydroxide catalyst for synthesis of poly(ethylene terephthalate)

A novel nanocomposite catalyst was prepared from immobilization of aluminum oxide hydroxide onto the attapulgite. Characterizations with scanning electron microscopy (SEM) and wide angle X‐ray diffraction (XRD) of the as‐prepared catalyst revealed that AlO(OH) nanoparticles were distributed on the attapulgite. Thermogravimetric analysis‐infrared spectrometry (TGA‐IR) of the mixture prepared by mixing of bishydroxy ethylene terephthalate (BHET) and the catalyst indicated that attapulgite‐supported aluminum oxide hydroxide catalyst can catalyze BHET polycondensation under the applied conditions. A kinetic model for determining the activation energy has been applied to evaluate the catalyst activity. The catalyst activity was examined through comparative experiments, and the results showed that the new catalyst exhibited higher activity for BHET polycondensation under identical reaction conditions, and the viscosity‐average molecular weight of poly(ethylene terephthalate) (PET) product obtained was increased about 2000 g/mol. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Synthesis and characterization of polysulfone based on poly(ethylene terephthalate) waste

The recycling process of Poly(ethylene terephthalate) (PET) wastes is commercially important since it converts a waste material into a value‐added product and also helps to alleviate environmental pollution. PET waste was depolymerized in the presence of ethylene glycol and manganese acetate as a catalyst. Bis(hydroxyethyl terephthalate), (BHET) and other oligomers are predominately the glycolyzed products (GP). These GP products were reacted with a prepared dichlorodiphenylsulfone (DCDPS) in presence of dried potassium carbonate. Two polysulfones (A &B) with different number average molecular weights, 1787 and 3162 g/mol. were obtained, respectively. The chemical structures of the resulting two polysulfones were elucidated using ¹HNMR and characterized by the known conventional analysis techniques (e.g. FTIR, GPC, DSC, TGA…). The prepared polysulfone (B) disclosed higher thermal stability with respect to the initial reactants. The originality of this study was derived from the use of waste materials to yield a product that has acceptable high thermal stability which provide many beneficial applications in various industrial fields. POLYM. ENG. SCI., 55:1671–1678, 2015. © 2014 Society of Plastics Engineers     

Effect of zinc oxide on properties of phenolic foams/halogen‐free flame retardant system

A halogen‐free flame retardant system consisting of ammonium polyphosphate (APP) as an acid source, blowing agent, pentaerythritol (PER) as a carbonific agent and zinc oxide (ZnO) as a synergistic agent, was used in this work to enhance flame retardancy of phenolic foams. ZnO was incorporated into flame retardant formulation at different concentrations to investigate the flammability of flame retardant composite phenolic foams (FRCPFs). The synergistic effects of ZnO on FRCPFs were evaluated by limited oxygen index (LOI), thermogravimetric analysis (TGA), cone calorimeter tests, and images of residues. Results showed that the flame retardant significantly increased the LOI of FRCPFs. Compared with PF, heat release rate (HRR), total heat release (THR), effective heat of combustion (EHC), production or yield of carbon monoxide (COP or COY) and Oxygen consumption (O₂C) of FRCPFs all remarkably decreased. However specific extinction area (SEA) and total smoke release (TSR) significantly increased, which agreed with the gas‐phase flame retardancy mechanism of the flame retardant system. The results indicated that FRCPFs have excellent fire‐retardant performance and less smoke release. And the bending and compression strength were decreased gradually with the increase of ZnO. The comprehensive properties of FRCPFs were better when the amount of ZnO was 1～1.5%. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42730.     

An efficient recycling process of glycolysis of PET in the presence of a sustainable nanocatalyst

We demonstrate that the catalyst Perkalite F100 efficiently works as a nanocatalyst in the depolymerization of poly(ethylene terephthalate) (PET). After depolymerization of PET in the presence of ethylene glycol and the Perkalite nanocatalyst, the main product obtained was bis(2‐hydroxylethyl) terephthalate (BHET) with high purity, as confirmed by Fourier transform infrared spectroscopy and NMR. The BHET monomers could serve directly as starting materials in a further polymerization into PET with a virgin quality and contribute to a solution for the disposal of PET polymers. Compared with the direct glycolysis of PET, the addition of a predegradation step was shown to reduce the reaction time needed to reach the depolymerization equilibrium. The addition of the predegradation step also allowed lower reaction temperatures. Therefore, the strategy to include a predegradation step before depolymerization is suitable for increasing the efficiency of the glycolysis reaction of PET into BHET monomers. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46285.     

Flame retardant and thermal decomposition properties of flexible polyurethane foams filled with several halogen‐free flame retardants

Expandable graphite (EG), dimethyl methylphosphonate (DMMP), melamine (MEL), zinc borate (ZB), or magnesium hydroxide (MH) was separately added to polyurethane to form flame retardant flexible polyurethane foam (FPUF) in one‐step. The cell morphologies of the FPUF composites before and after burning were observed by scanning electron microscopy (SEM), their flammability was evaluated by limiting oxygen index (LOI) tests, and their thermal stability and evolved gaseous products were examined by thermogravimetric analysis‐Fourier transform infrared spectroscopy (TGA‐FTIR). The results indicated that all the five flame retardants could improve the flame retardant performance of FPUF on the basis of their own mechanism. DMMP possessed the highest flame retardant efficiency, and one of the important reasons was that it could promote the formation of char. EG could inhibit molten drop of FPUF during burning effectively. All the five flame retardants could decrease the maximum decomposition velocity mainly because of their heat absorption effect. ZB displayed an excellent inhibition ability for the release of the evolved gaseous products because of its adsorption effect. All the flame retardants except DMMP were capable to decrease the CO yield at the temperature (400°C) of maximum decomposition velocity for their respective mechanisms, but all of them were not able to inhibit CO generation at higher temperature (600°C). POLYM. ENG. SCI., 54:2497–2507, 2014. © 2013 Society of Plastics Engineers