Preparation and anticorrosive properties of hybrid coatings based on epoxy‐silica hybrid materials

A series of sol‐gel derived organic–inorganic hybrid coatings consisting of organic epoxy resin and inorganic silica were successfully synthesized through sol‐gel approach by using 3‐glycidoxypropyl‐trimethoxysilane as coupling agent. Transparent organic–inorganic hybrid sol‐gel coatings with different contents of silica were always achieved. The hybrid sol‐gel coatings with low silica loading on cold‐rolled steel coupons were found much superior improvement in anticorrosion efficiently. The as‐synthesized hybrid sol‐gel materials were characterized by Fourier‐transformation infrared spectroscopy, ²⁹Si‐nuclear magnetic resonance spectroscopy and transmission electron microscopy. Effects of the material composition of epoxy resins along with hybrid materials on the thermal stability, Viscoelasticity properties and surface morphology were also studied, respectively. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of addition of surface modified nanosilica into silica–zirconia hybrid sol–gel matrix

An organic–inorganic hybrid sol (MZ) comprising a methacrylate functionalized silane matrix (M) and zirconium-n-propoxide (Z) was prepared using sol–gel technique. Two methodologies were adopted to modify the hybrid sol for generating nanocomposite coatings viz., (a) addition of acrylic surface modified silica nanoparticles (N) of diameter ～20 nm to the sol to enhance their compatibility with the hybrid sol–gel matrix and (b) in-situ formation of a three dimensional silica network by addition of tetraethoxy silane (T) to the sol MZ. In the first methodology, the sols were prepared with six different weight ratios of the nanoparticles to the sol, i.e. 0, 0.01, 0.05, 0.1, 0.25 and 1 which were labelled as MZ+Nx where x=0, 1, 2, 3, 4 and 5 respectively. The prepared sols were dip coated on 100 mm×100 mm polycarbonate substrates followed by thermal curing at 130 °C. The coatings were characterized for their mechanical properties like pencil scratch hardness, scratch resistance using scratch tester, nanoindentation hardness, and abrasion resistance as well as visible light transmittance. FT-IR studies were also carried out on heat-treated gels derived from the sols. A maximum pencil scratch hardness of 3H was obtained for the MZ+T coatings and these coatings withstood a critical load of 4.3±0.7 N before failure during scratch test. The maximum nanoindentation hardness of 3.8±0.01 GPa was obtained for the MZ+N5 coatings. The abrasion resistance of MZ+T coatings was higher when compared to MZ+N0 and MZ+N5 coatings. The scratch and nanoindentation hardness were seen to be better for an in-situ formed –Si–O–Si– network in the hybrid sol when compared to those obtained from coatings generated by external addition of acrylic surface modified silica nanoparticles. The difference in properties was attributed to the level of interaction between the nanoparticles and hybrid sol–gel matrix.     

Preparation and characterization of UV‐cured hybrid coatings by triethoxysilane‐modified dimethacrylate based on bisphenol‐s epoxy

Novel hybrid oligomers based on a UV‐curable bisphenol‐S epoxy dimethacrylate (DBSMA) were synthetized. DBSMA was modified with various amount of (3‐isocyanatopropyl)triethoxysilane coupling agent. The modification degree of the hybrid oligomer was varied from 0 to70 wt %. The photopolymerization kinetics was monitored by a real‐time infrared spectroscopy. The conversion and rate of hybrid coatings increased with the increase in modification degree. UV‐curable, hard, and transparent organic–inorganic hybrid coatings were prepared. They were performed by the analyses of various properties such as surface and mechanical properties. Results from the mechanical measurements showed that the properties of hybrid coatings improved with the increase in modification degree. The thermal behavior of coatings was also investigated. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Fluorine‐containing photocurable hybrid coatings via anhydrous sol–gel method

In this study, fluorine‐doped photocurable hybrid coatings were prepared by combining UV‐curing technology with an anhydrous sol–gel method. First, methacryloxymethyl triethoxysilane (MEMO) was hydrolyzed via an anhydrous sol–gel process. Then MEMO was mixed with acrylic oligomers and predetermined amounts of fluoroacrylate resin. UV curable hybrid coatings were applied on corona‐treated plexiglass substrates. The addition of fluorine showed a significant impact on the properties of the coatings. As the fluorine content was increased in the formulations, flame retardancy and the contact angle values of the coatings increased. It was found that the optical transmittance of the coatings was higher than 95%. The surface morphology of the hybrid films was characterized by scanning electron microscopy (SEM). The chemical composition of the surface of the coatings was identified by energy dispersion spectrum (SEM–EDS) technique. SEM studies indicated that inorganic particles were dispersed homogenously throughout the organic matrix. J. VINYL ADDIT. TECHNOL., 21:272–277, 2015. © 2014 Society of Plastics Engineers     

Effect of baking treatment and materials composition on the properties of bulky PMMA–silica hybrid sol–gel materials with low volume shrinkage

A series of bulky PMMA–silica hybrid sol–gel materials had been successfully prepared through the conventional HCl‐catalyzed sol–gel approach with 2‐hydroxyethyl methyl methacrylate (HEMA) as coupling agent under pumping pretreatment (i.e., exhaustive vacuum evacuation). In this work, the hydroxyl groups of HEMA monomers were first cohydrolyzed with various contents of tetraethyl orthosilicate (TEOS) to afford chemical bonding for the forming silica networks by removal of solvent and byproduct of sol–gel reactions through pumping pretreatment before gelation reactions. Subsequently, the resultant viscous solution was then copolymerized with methyl methacrylate (MMA) monomers at specific feeding ratios by using benzoyl peroxide (BPO) as free‐radical initiator. Eventually, transparent bulky organic–inorganic hybrid sol–gel materials loaded with different silica content were always achieved. The obtained bulky hybrid sol–gel materials were found to be transparent, crack‐free, and of relatively low volume shrinkages even in high silica content. The as‐prepared bulky hybrid sol–gel materials were then characterized through silicon element mapping studies of energy‐dispersive X‐ray (EDX) and transmission electron microscopy (TEM). Effect of heating process at 150°C for 5 h after polymerization and material composition on the thermal properties, mechanical strength, and optical clarity of a series of bulky PMMA–silica hybrid sol–gel materials was investigated and compared by thermogravimetric analysis (TGA), thermomechanical analysis (TMA), hardness test, dynamic mechanical analysis (DMA), and UV–vis transmission spectroscopy, respectively. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1151–1159, 2006     

Synthesis and characterization of flame retarding UV‐curable organic–inorganic hybrid coatings

UV‐curable, organic–inorganic hybrid materials were synthesized via sol–gel reactions for tetraethylorthosilicate, and methacryloxypropyl trimethoxysilane in the presence of the acrylated phenylphosphine oxide resin (APPO) and a bisphenol‐A‐based epoxy acrylate resin. The sol–gel precursor content in the hybrid coatings was varied from 0 to 30 wt %. The adhesion, flexibility, and hardness of the coatings were characterized. The influences of the amounts of inorganic component incorporated into the coatings were studied. Results from the mechanical measurements show that the properties of hybrid coatings improve with the increase in sol–gel precursor content. In addition, thermal properties of the hybrids were studied by thermogravimetric analysis in air atmosphere. The char yield of pure organic coating was 32% and that of 30 wt % silicate containing hybrid coating was 30% at 500°C in air atmosphere. This result demonstrates the pronounced effect of APPO on the flame retardance of coatings. Gas chromatography/mass spectrometry analyses showed that the initial weight loss obtained in thermogravimetric analysis is due to the degradation products of the photoinitator and the reactive diluent. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1906–1914, 2006     

Hybrid organosiloxane material/metal oxide composite as efficient anticorrosive coatings for mild steel in a saline medium

Hybrid sol–gel materials have been found very promising anticorrosive coatings for metal substrates. In this article, the synthesis of novel hybrid organic‐inorganic sol–gel polymer; starting from tetraethyl orthosilicate, (3‐aminopropyl) trimethoxysilane, dimethoxy‐methyl‐octadecylsilane and polydimethylsiloxane, silanol terminated precursors, is reported. The hybrid polymer has been further loaded individually as well with five different metal oxides, then deposited on mild steel panels. All cured coating formulations have been characterized using thermogravimetric analysis, contact angle measurements, electrochemical impedance spectroscopy, vicker‐microhardness, surface roughness, and critical load analyses. Results have revealed that the parent coating exhibits excellent thermal stability and hydrophobic nature with minor observed changes on the two properties for the metal oxide‐loaded coatings. Electrochemical impedance and visual inspection results indicated excellent corrosion protection performance for all metal oxide composite coatings (except magnesium oxide) on steel when immersed in 3.5% NaCl solution for a prolonged time. Furthermore, the coating containing molybdenum oxide exhibited a maximum hardness, homogeneity, and adherence to the steel surface. The developed coating formulations in this study can be considered as a promising alternative to the currently‐used toxic chromate and phosphate coatings. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 134, 46718     

Thermally and mechanically enhanced epoxy resin‐silica hybrid materials containing primary amine‐modified silica nanoparticles

In this article, a series of hybrid materials consisted of epoxy resin matrix and well‐dispersed amino‐modified silica (denoted by AMS) nanoparticles were successfully prepared. First of all, the AMS nanoparticles were synthesized by performing the conventional acid‐catalyzed sol–gel reactions of tetraethyl orthosilicate (TEOS), which acts as acceded sol–gel precursor in the presence of 3‐aminopropyl trimethoxysilane (APTES), a silane coupling agent molecules. The as‐prepared AMS nanoparticles were then characterized by FTIR, ¹³C‐NMR, and ²⁹Si‐NMR spectroscopy. Subsequently, a series of hybrid materials were prepared by performing in situ thermal ring‐opening polymerization reactions of epoxy resin in the presence of as‐prepared AMS nanoparticles and raw silica (RS) particles (i.e., pristine silica). AMS nanoparticles were found to show better dispersion capability in the polymer matrices than that of RS particles based on the morphological observation of transmission electron microscopy (TEM) study. The better dispersion capability of AMS nanoparticles in hybrid materials was found to lead enhanced thermal, mechanical properties, reduced moisture absorption, and gas permeability based on the measurements of thermo gravimetric analysis (TGA), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and gas permeability analysis (GPA), respectively. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Hybrid organosiloxane coatings containing epoxide precursors for protecting mild steel against corrosion in a saline medium

Hybrid organic–inorganic materials made from sol–gel precursors can be used as anticorrosion barriers on metal substrates. The modification of epoxy resins with silicones is an interesting approach toward the synthesis of hybrid materials that combine the advantages offered by epoxy resins with those of silicones. In this study, novel hybrid epoxy‐silicon materials were synthesized using sol–gel chemistry and subsequently functionalized with 4,4′‐methylenebis(phenyl isocyanate), incorporating urethane functionality into the final polymer. The study screened five different epoxide precursors for use in the synthesis of the new hybrid materials and optimizing their anticorrosion properties. Spectral characterization confirms the proposed chemical structures of the newly synthesized polymers. The newly developed polymers were painted on mild steel panels, thermally cured, and their thermal, surface morphological, adhesion, and anticorrosion properties were fully characterized. The new coatings were found to have excellent thermal stability and adherence properties to steel surface. The results of corrosion testing on coated steel panels following long‐term immersion in a 3.5 wt % aqueous NaCl medium revealed that the polymer prepared using the epoxide precursor bisphenol A diglycidyl ether provided the best anticorrosion protection property among the synthesized polymers. This could be attributed to the excellent integrity and crosslink density properties in addition to the lack of microdefects in the surface of this coated sample as confirmed by scanning electron microscopy analyses. The newly prepared hybrid coatings reported in this study are very promising as an alternative to toxic chromate‐based coatings. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43947.     

Structure–property relationship in epoxy‐silica hybrid nanocomposites: The role of organic solvent in achieving silica domains

The thermo‐mechanical properties of a series of epoxy‐silica hybrid composites prepared through sol–gel process are evaluated in a manner that the effect of organic solvent on the formation of silica domains is highlighted. By means of infrared spectroscopy, small‐angle X‐ray scattering, scanning electron microscope, dynamic mechanical thermal analysis, and thermo‐gravimetric analyzer, the specimens were morphologically studied varying the type of organic solvent. Among polar and nonpolar solvents incorporated by the organic–inorganic hybrid system, a mixture of xylene and ethanol (3:1) was properly comparable with tetrahydrofuran (THF) solvent regarding appearance and thermo‐mechanical characteristics. Enhanced thermal stability and modulus was observed upon increasing solvent content. Also, a proper dispersion of silica domains throughout the epoxy was seen in the case that the xylene/ethanol mixture or THF served as solvent. It is to be emphasized that the assigned mixture is environmentally better than that of THF. J. VINYL ADDIT. TECHNOL., 21:305–313, 2015. © 2014 Society of Plastics Engineers     

新型硅溶胶改性环氧复合涂料的制备及性能分析

通过溶胶-凝胶法制备氨基改性硅溶胶,并将其掺混改性E-44环氧树脂以得到硅溶胶改性环氧复合涂料。利用红外光谱(FT-IR)、接触角、热重(TGA)等对所得涂层进行分析测试。结果表明:当加入的改性S iO2硅溶胶占环氧树脂含量为2%~5%时,涂层的附着力、硬度、耐冲击性、柔韧性等较好,同时涂层的耐酸、耐碱、耐汽油、耐蒸馏水、耐盐水效果也达到实际使用标准。杂化涂层中S iO2与环氧树脂两相间存在化学键及氢键作用,有机-无机杂化交联的结果,可提高涂层的耐高温及防腐蚀性能。     

Electrochemical investigations on the corrosion protection effect of poly(vinyl carbazole)‐silica hybrid sol–gel materials

A series of sol–gel derived organic–inorganic hybrid coatings consisting of organic poly (vinyl carbazole) (PVK) and inorganic silica (SiO₂), with 3‐(trimethoxysilyl)propyl methacrylate (MSMA) as coupling agent, were successfully synthesized. First of all, vinyl carbazole (VCz) monomers are copolymerized with MSMA by performing free‐radical polymerization reactions with AIBN as initiator. Subsequently, as‐prepared copolymer (i.e., sol–gel precursor) was further reacted with various feeding content of tetraethyl orthosilicate (TEOS) through organic acid (CSA)‐catalyzed sol–gel reaction to form a series of PVK‐silica hybrid (PSH) sol–gel materials. The as‐synthesized hybrid materials were subsequently characterized by Fourier‐Transformation infrared (FTIR) spectroscopy and solid‐state ²⁹Si NMR. It should be noted that the PVK‐SiO₂ hybrid (PSH) coating on cold‐rolled steel (CRS) electrode with low silica loading (e.g., 10 phr) was found to be superior in anticorrosion property over those of neat PVK based on a series of electrochemical measurements such as corrosion potential, polarization resistance, corrosion current, and electrochemical impedance spectroscopy in 3.5 wt% NaCl electrolyte. The better anticorrosion performance of PSH coatings as compared to that of neat polymer may probably be attributed to the stronger adhesion strength of PSH coatings on CRS electrode, which was further evidenced by Scotch tape test evaluation. Increase of adhesion strength of PSH coatings on CRS electrode may be associated with the formation of Fe–O–Si covalent bonds at the interface of PSH coating and CRS electrode based on the FTIR–RAS (reflection absorption spectroscopy) studies. POLYM. COMPOS., 2012. © 2011 Society of Plastics Engineers     

Study on preparation and tribological properties of epoxy resin/SiO2 hybrid thin film

A series of organic–inorganic hybrid thin films are prepared by means of the sol–gel process in curing epoxy and hydrolyzing tetraethoxysilane. The epoxy group of γ‐glycidyloxipropyltrimethoxysilane can be incorporated into the sol–gel network to form the interaction between the inorganic and organic phases. Inorganic and organic components can be mixed on the nanometer scales, thereby leading to the formation of so‐called hybrid materials. Transmission electron microscopy examinations and atomic force microscopy are employed to study the morphology and roughness of the samples, respectively. In addition, the tribological behavior of dip‐coating thin films is evaluated by the use of a dynamic/static friction precision measurement apparatus (unidirectional sliding tester). The influences of the contents of both the filler and the coupling agent on the tribological properties of the nanocomposite thin films are systematically studied. These results indicate that the films sliding against a GCr15 steel ball display excellent antiwear and friction reduction performance. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 38–43, 2005     

Stabilized dispersions of titania nanoparticles via a sol–gel process and applications in UV‐curable hybrid systems

Organic–inorganic hybrid UV‐curable coatings were synthesized through blending UV‐curable components and stabilized titania sol prepared via a sol–gel process of tetrabutyl titanate (TBT) with three different stabilizers, acetylacetone (Acac), isopropyl tri(dioctyl)pyrophosphato titanate coupling agent (TTPO) and a polymerizable organic phosphoric acid (MAP). The size and the dispersion of titania particle in the UV‐cured organic matrix were dominated by the properties of these stabilizers. A cured hybrid film with titania particle size around 20 nm was obtained when TTPO was utilized as protection agent for the sol. It is interesting that the hardness and flexibility of the photocured hybrid films were improved simultaneously, in contrast to results with neat organic UV‐curable formulations. Copyright © 2006 Society of Chemical Industry     

Viscoelasticity of epoxy resin/silica hybrid materials with an acid anhydride curing agent

The viscoelasticity of epoxy resin/silica hybrid materials manufactured by the sol–gel process with an acid anhydride curing agent was investigated in terms of morphology. Transmission microscopy observations demonstrated that all the prepared hybrid samples had a two‐phased structure consisting of an epoxy phase and a silica phase. The formed silica had either nanosized particles or coarse domains, depending on the catalyst for the sol–gel process. Raman spectroscopy analysis showed that the formed silica had features typical of sol–gel derived silica glass and that the ring‐opening reactions of the epoxy groups developed in the hybrid samples and in the neat epoxy samples. In dynamic mechanical thermal analysis, there were two transition temperatures due to epoxy chain mobility and epoxy network relaxation, through which the moduli changed by nearly 3 orders of magnitude. The hybridization disturbed epoxy network formation but also reinforced the epoxy network with the formed silica, which was characterized by the activation energy of the network relaxation; therefore, the modulus of the rubbery state was correlated to the activation energy. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Elaboration and mechanical characterization of nanocomposites thin films: Part I: Determination of the mechanical properties of thin films prepared by in situ polymerisation of tetraethoxysilane in poly(methyl methacrylate)

The sol–gel process allows to design hybrid organic–inorganic materials constituted by organic molecules or macromolecules and inorganic metal oxo-polymers interpenetrated at the nanometer scale. These hybrids were deposited as functional coatings with tunable thickness on float glass substrates. Good adhesion and mechanical behaviour of the coatings are required to keep their functionality in time hence; the performance of the PMMA-SiO₂ based thin films was investigated using nanoindentation. This study validates nanoindentation measurements as an appropriate technique to characterize hybrid organic–inorganic thin films, despite visco-elastic behaviours. Specific analysis procedures and the use of appropriate models allowed us to determine the indentation modulus and hardness of the hybrid layers reproductively. The structure and the mechanical behaviour are reported for thin films as a function of the fraction of silica.     

Organic base‐catalyzed sol–gel route to prepare PMMA–silica hybrid materials

A series of sol–gel‐derived organic–inorganic hybrid materials that comprise organic poly(methyl methacrylate) (PMMA) and inorganic silica (SiO₂) was successfully prepared using aniline as an organic base catalyst to catalyze the sol–gel reactions of tetraethylorthosilicate (TEOS). Aniline was adopted not only as a catalyst but also as a dispersing agent during the preparation of the hybrid materials. The as‐prepared hybrid materials were then characterized using transmission electron microscopy, SEM/energy dispersive X‐ray spectroscopy and Fourier transform infrared spectroscopy. The characteristic temperatures (including T_d and T_g) of the hybrid materials slightly exceeded those of neat PMMA, as revealed from thermogravimetric analysis and differential scanning calorimetry evaluations. Studies of the protection against corrosion demonstrated that the hybrid coatings all improved the protection performance on cold‐rolled steel coupons relative to that of neat PMMA coatings, according to measurements of electrochemical corrosion parameters. Additionally, incorporating silica particles into the polymer may effectively reduce the gas permeability of the polymer membrane. Reducing the size of silica particles (at the same silica feeding) further improved the gas barrier property. Optical clarity studies indicated that introducing silica particles into the PMMA matrix may slightly reduce the optical clarity of the films/membranes, as determined by UV‐visible transmission spectroscopy. The contact angle of H₂O of the hybrid films increased with the amount of aniline. Copyright © 2006 Society of Chemical Industry Society of Chemical Industry     

Investigations on the mechanical properties of hybrid nanocomposite hard coatings on polycarbonate

Hybrid nanocomposite coatings derived from titanium tetraisopropoxide and epoxy or acrylic modified silanes were deposited on polycarbonate (PC) by dip coating employing various withdrawal speeds followed by ultraviolet and thermal curing. The effect of different organic functional groups in the precursors and ageing effect of these sols were systematically studied with respect to thickness, abrasion resistance, pencil scratch test, nanoindentation hardness and transmittance. The gels derived from the freshly prepared and aged sols were structurally characterized by FT-IR and TEM analysis. The viscosities of the sols were monitored with time. The change in viscosity is rapid for sol from epoxy modified silane. The thickness of the coatings increases with increase in viscosity in case of both the silane precursors. The scratch as well as abrasion resistance increases as a function of coating thickness. The pencil scratch hardness improves from 2B for the bare PC to a maximum of 3H for the coating obtained from an aged sol derived from epoxy modified silane. Also, the abrasion resistance of the coatings from same sol was maximum as evidenced by a <6% change in haze after 500 cycles, vis-a-vis 40% for the bare PC. The coatings from a freshly prepared sol of acrylic modified silane and titania showed the maximum nanoindentation hardness of 0.52 GPa, when compared to 0.23 GPa for the bare PC.     

High‐Tg,heat resistant epoxy–silica hybrids with a low content of silica generated by nonaqueous sol–gel process

The epoxy‐silica hybrids showing high T_g and thermal stability are prepared by the non‐aqueous sol–gel process initiated with borontriflouride monoethylamine. Tetramethoxysilane (TMOS) is used as a precursor of silica and 3‐glycidyloxypropyl trimethoxysilane as a coupling agent to strengthen the interphase interaction with an epoxy matrix. The basic factors governing the nonaqueous sol–gel process are studied in order to reveal the formation–structure–properties relationships and to optimize the hybrid composition as well as conditions of the nonaqueous synthesis. The formation of the hybrid, its structure, thermomechanical properties and thermal stability are followed by chemorheology experiments, NMR, DMA and TGA. The most efficient reinforcement of the epoxy network is achieved by the combination of both alkoxysilanes, showing synergy effects. The hybrids with a low content (～10 wt %) of the in situ generated silica exhibit dramatic increase in T_g and the high modulus, 335 MPa, up to the temperature 300°C. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40899.     

Preparation and characterization of photopolymerizable organic–inorganic hybrid materials by the sol-gel method

A series of UV-curable organic–inorganic hybrid materials were prepared by the sol-gel technique and coated onto Plexiglass^® substrate. The effects of the content of EGDMA and the content of the inorganic part on various properties of the coatings, such as tensile strength, hardness, gloss, and cross-cut adhesion, were investigated. It was found that the properties of the coating were improved by the addition of an inorganic part. The thermal properties of the hybrids were enhanced by incorporating silane sol into the organic part. Furthermore, it was found that the coating containing silica had a higher char content at 800 °C than the coating without silica. SEM studies indicated that nanosized (about 50 nm) silica particles were evenly dispersed throughout the organic matrix. A photo-DSC investigation showed that the organic coating polymerized more quickly than the hybrid coating.