Preparation and characterization of multi‐walled carbon nanotubes/polymer gradient composite films

BACKGROUND: Recently, much work has focused on the efficient dispersion of carbon nanotubes (CNTs) throughout a polymer matrix for mechanical and/or electrical enhancement. However, there are still only few reports about gradient distribution of CNTs in polymer matrices. In the work reported here, CNTs embedded in a polymer film with a gradient distribution were successfully obtained and studied. RESULTS: For composite films with gradient distributions of CNTs, the upper surface behaves as an intrinsic insulator, while the lower one behaves as a semiconductor, or even as a conductor. It is also found that with an increase of 1 wt% CNTs, the resistance of the bottom surface decreases by 2–3 orders of magnitude, as compared with pure polyarylene ether nitrile; furthermore, when the proportion of CNTs increases up to 5 wt%, the resistance of the bottom surface shows only very little change. As a result, sufficient matrix conductivity of the bottom surface could be achieved at a lower filler concentration with CNTs in a gradient distribution. Meanwhile, the thermal stability, glass transition temperature and tensile properties of the matrix are maintained. CONCLUSION: There is considerable interest in such gradient composite films, which could be applied in the electrical engineering, electronics and aerospace fields, for their excellent mechanical properties, thermal stability and novel electrical properties. Copyright © 2008 Society of Chemical Industry     

Improved dispersibility of multi‐wall carbon nanotubes with reversible addition–fragmentation chain transfer polymer modification

A non‐covalent approach is used to modify multi‐wall carbon nanotubes (MWCNTs) via a block polymer that can be synthesized in aqueous solvent through reversible addition–fragmentation chain transfer polymerization. The block polymer consists of oligo(ethylene glycol) methyl ether acrylate and acrylic acid. The hydrophobic backbone is significantly adsorbed on hydrophobic MWCNT surfaces, which is verified using transmission electron microscopy, thermogravimetric analysis and X‐ray photoelectron spectroscopy. The coated block polymer can prevent the aggregation of MWCNTs and improve their dispersibility in water. The MWCNTs after modification are stable in water even after standing in a long‐term test. © 2015 Society of Chemical Industry     

Mechanical and surface properties of polyurethane/fluorinated multi‐walled carbon nanotubes composites

To improve the mechanical and surface properties of poly(etherurethane) (PEU), multi‐walled carbon nanotubes (MWCNTs) were surface grafted by 3,3,4,4, 5,5,6,6,7,7,8,8,8‐tridecafluoro‐1‐octanol (TDFOL) (MWCNT‐TDFOL) and used as reinforcing agent for PEU. Fourier‐transform infrared spectroscopy revealed the successful grafting of MWCNTs. PEU filled with MWCNT‐TDFOL could be well dispersed in tetrahydrofuran solution, and tensile stress–strain results and dynamic mechanical analysis showed a remarkable increase in mechanical properties of PEU by adding a small amount of MWCNT‐TDFOL. Contact angle testing displayed a limited improvement (just 9°) in the hydrophobicity of PEU surface by solution blending with MWCNT‐TDFOL. However, a large improvement of surface hydrophobicity was observed by directly depositing MWCNT‐TDFOL powder on PEU surface, and the water contact angle was increased from 80° to 138°. Our work demonstrated a new way for the modification of carbon nanotubes and for the property improvement of PEU. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Isothermal crystallization kinetics and melting behavior of multiwalled carbon nanotubes/polyamide‐6 composites

Pristine and functionalized multiwalled carbon nanotubes (MWNTs) were used to fabricate polyamide 6 (PA6) composites through melt blending. The functionalized MWNTs were obtained by grafting 1,6‐hexamethylenediamine (HMD) onto the pristine MWNTs to improve their compatibility with PA6 matrix. The effect of MWNTs on the isothermal crystallization and melting behavior of PA6 was investigated by differential scanning calorimetry (DSC) and X‐ray diffraction (XRD). The Avrami and Lauritzen–Hoffmann equations are used to describe the isothermal crystallization kinetics. The values of the Avrami exponent found for neat PA6, the pristine MWNTs/PA6 and functionalized MWNTs/PA6 composite samples are about 4.0, 1.7, and 2.3, respectively. The activation energies are determined by the Arrhenius method, which is lower for the composites, ?320.52 KJ/mol for pristine MWNTs/PA6 and ?293.83 KJ/mol for functionalized MWNTs/PA6, than that for the neat PA6 (?284.71 KJ/mol). The following melting behavior reveals that all the isothermally crystallized samples exhibit triple melting endotherms at lower crystallization temperature and double melting endotherms at higher crystallization temperature. The multiple melting endotherms are mainly caused by the recrystallization of PA6 during heating. The resulting equilibrium melting temperature is lower for the composites than for neat PA6. In addition, polarizing microscopy (PLM) and small angle light scanning (SALS) were used to study the spherulite morphology. The results show that the MWNTs reduce the spherulite radius of PA6. This reduction is more significant for pristine MWNTs. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Grafting polyamide 6 onto multi‐walled carbon nanotubes using microwave irradiation

Chemical reactions under microwave irradiation can be very efficient, with a significant shortening of reaction time. Few studies have reported the use of microwaves to functionalize carbon nanotubes. In the work reported, a new method of formulating functionalized multi‐walled carbon nanotubes (MWNTs) was developed by covalent grafting of polyamide 6 (PA6) chains onto the carbon nanotubes assisted by microwave irradiation. PA6 chains were grafted onto acidified MWNTs through condensation reaction between the carboxylic groups of the MWNTs and the terminal amine groups of PA6 using microwave radiation heating. The functionalized carbon nanotubes (MWNT‐g‐PA6) were characterized systematically using infrared and Raman spectroscopy, transmission electron microscopy (TEM) and thermogravimetric analysis (TGA). TEM showed that the surface of the MWNTs was covered with a layer of PA6. TGA results indicated that the MWNT‐g‐PA6 contained about 47 wt% of polymer. A novel, convenient and efficient functionalization approach is reported, involving covalently grafting PA6 chains onto MWNTs assisted by microwave irradiation. Copyright © 2010 Society of Chemical Industry     

Improving dispersion of multiwalled carbon nanotubes in polyamide 6 composites through amino‐functionalization

The focus of this study is to investigate the state of dispersion of different treated multiwalled carbon nanotubes (MWNTs) in polyamide 6 (PA6). The MWNTs used in composites were grafted by 1,6‐hexamethylenediamine (HMD) via acid‐thionyl chloride to improve their compatibility with PA6 matrix. A microstructure transformation of MWNTs is found during the treatment process. Acidification makes the MWNTs compact and grafting HMD promotes the compact structure loose again. The MWNTs after different treatment were used to fabricate MWNTs/PA6 composites through melt blending. The dispersion of different MWNTs in PA6 was observed by a combination of scanning electron microscopy, optical microscopy, and transmission electron microscopy. The results show that the amino‐functionalized MWNTs are dispersed more homogeneously in PA6 than the purified MWNTs, and the poorest dispersion is achieved for acid treated MWNTs. It is indicated that the loose structure and functionalized surface of MWNTs benefit the dispersion of MWNTs in PA6. In addition, the amino‐functionalization of MWNTs improves the compatibility between the MWNTs and PA6, resulting in stronger interfacial adhesion. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Fabrication of graphene/single wall carbon nanotubes/polyaniline composite gels as binder-free electrode materials

A three-dimensional (3D) graphene-based hydrogels system containing one-dimensional (1D) carbon material-single wall carbon nanotubes (SWCNTs) and pseudocapacitor material-polyaniline (PANI) was prepared by combination of cross-linking, reduced and in situ polymerization. The polyaniline nanoparticles were combined with the reduced graphene sheet by π-π conjugation. The as-perpared composite gels could be directly used as electrode materials without binders. Due to the synergistic effect between SWCNTs, graphene sheet and PANI, the graphene/single wall carbon nanotubes/polyaniline (GH/SWCNTs/PANI) composite gel shows the enhanced electrochemical performances. The resultant GH/SWCNTs/PANI gel electroactive material shows a gravimetric specific capacitance of 145.4 F/g at 0.5 A/g and has improved 45% compared with initial graphene hydrogel (GH) at the same current density. And it keeps high retention of 98.8% of the initial capacity after 10,00 charge/discharge cycles at high current density of 10 A/g. The great cycle stability achieved is fundamentally attributed to the support of graphene sheet and single wall carbon nanotubes, which favors stress distribution and charge transfer during the longtime charge/discharge process. The graphene-based hydrogels could be a potential applicant for high rate charge/discharge applications. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 46948.     

Preparation of biocompatible multi‐walled carbon nanotubes as potential tracers for sentinel lymph nodes

Carbon nanotubes (CNTs) are capable of traversing cellular membranes by endocytosis and are therefore promising materials for use in imaging and drug delivery. Unfortunately, pristine CNTs are practically insoluble and tend to accumulate inside cells, organs and tissues. To overcome the poor dispersibility and toxicity of pristine CNTs, hydrophilic functionalization of CNTs has been intensively investigated. Water‐soluble multi‐walled carbon nanotubes (MWCNTs) were prepared by in situ polymerization of acrylic acid in a poor solvent for poly(acrylic acid) (PAA). The solvent type influenced the grafted density and chain length of PAA. MWCNTs with a high grafted density of PAA (22 wt%) could be well dispersed in water, NaCl aqueous solution (0.9 wt%) and cell culture media. The in vitro cytotoxicity of these MWCNTs for endothelial cells is reasonably low even at high concentration of PAA‐g‐MWCNT (70 µg mL^?1). The experimental results show that the biocompatibility of these MWCNTs is sufficient for biological applications. PAA‐g‐MWCNTs were successfully utilized for lymph node tracing. Experimental results suggest that PAA‐g‐MWCNTs have potential to be used as a vital staining dye, which may simplify the identification of lymph nodes during surgery. Copyright © 2009 Society of Chemical Industry     

Efficient dispersion of multi‐walled carbon nanotubes by in situ polymerization

Multi‐walled carbon nanotube (MWNT)‐reinforced polyimide nanocomposites were synthesized by in situ polymerization of monomers in the presence of acylated MWNTs. The acyl groups associated with the MWNTs participated in the reaction through the formation of amide bonds. This process enabled uniform dispersion of MWNT bundles in the polymer matrix. The resultant MWNT–polyimide nanocomposite films were optically transparent with significant mechanical enhancement at a very low loading (0.5 wt%). Evidence has been obtained for improved interactions between the nanotubes and the matrix polymer. Copyright © 2006 Society of Chemical Industry     

Effect of polymer chain scission on photodegradation behavior of polystyrene/multi‐wall carbon nanotube composite

To clarify an effect of polymer chain scission on a polystyrene (PS)/multi‐wall carbon nanotube (MWNT) composite photodegradation, a relationship between the change of molecular weight and photodegradation behavior was studied. The MWNT loading brought about severe PS chain scission and led to the increase of the low molecular weight (less than 10⁵) fraction. The increase of the fraction was not proportional to the loading amount and showed the minimum at the 2% loading. The strange behavior was due to a rheological effect bringing about a decrease of shear stress in the composite preparation. An unsaturated end group was produced by the chain scission and became the photodegradation initiator leading to auto‐oxidation and crosslink reactions. The MWNT scavenged radical species and worked as an antioxidant. The coexistence of the unsaturated end group and MWNT made the photodegradation behavior complicated. However, the MWNT radical scavenging ability was considerably poor, and the MWNT had little ability to inhibit the photodegradation initiation. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40362.     

Transferring polypropylene into carbon nanotubes via combustion of PP/zeolites (H‐ZSM‐5 or H‐beta)/Ni2O3

In a simple device, two kinds of zeolites were successfully used as synergistic additive to promote formation of the multi‐walled carbon nanotubes (MWNTs) from polypropylene (PP) via combustion. More importantly, this kind of process may potentially act as a new approach for recycling plastic wastes, because it could effectively transfer polyolefin wastes into valuable carbon materials. Experimental results demonstrated that the higher quality of MWNTs can be obtained from the mixture (PP/H‐Beta/Ni₂O₃) than that from the mixture (PP/H‐ZSM‐5/Ni₂O₃). At the same time, the yield of MWNTs from PP/H‐ZSM‐5/Ni₂O₃ system is much lower than that from PP/H‐Beta/Ni₂O₃ under the same condition. The reason for the different effects of both types of zeolites on the morphology and the yield of the MWNTs was analyzed. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Nickel‐multiwalled carbon nanotubes/polyvinylidene fluoride composites with high dielectric permittivity

Composites with nickel particles coated multiwalled carbon nanotubes (Ni‐MWNTs) embedded into polyvinylidene fluoride (PVDF) were prepared by solution blending and hot‐press processing. The morphology, structure, crystallization behavior, and dielectric properties of composites were studied. The results showed that the crystallization of PVDF was affected by Ni‐MWNTs. With the increment of Ni‐MWNTs, the content of β‐phase in PVDF increased. The dielectric permittivity was as high as 290 at 10³ Hz when the weight fraction of Ni‐MWNTs was 10%. The results can be explained by the space charge polarization at the interfaces between the insulator and the conductor, and the formation of microcapacitance structure. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3746–3752, 2013     

Linear viscoelastic properties and crystallization behavior of multi‐walled carbon nanotube/polypropylene composites

Multi‐walled carbon nanotube/polypropylene composites (PPCNs) were prepared by melt compounding. The linear viscoelastic properties, nonisothermal crystallization behavior, and kinetics of PPCNs were, respectively, investigated by the parallel plate rheometer, differential scanning calorimeter (DSC), X‐ray diffractometer (XRD), and polarized optical microscope (POM). PPCNs show the typical nonterminal viscoelastic response because of the percolation of nanotubes. The rheological percolation threshold of about 2 wt % is determined using Cole‐Cole method. Small addition of nanotube can highly promote crystallization of PP matrix because of the heterogeneous nucleating effect. With increasing nanotube loadings, however, the crystallization rate decreases gradually because the mobility of PP chain is restrained by the presence of nanotube, especially at high loading levels. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Curing kinetics of a novolac resin modified with oxidized multi‐walled carbon nanotubes

The influence of oxidized multi‐walled carbon nanotubes (o‐MWCNTs) on the curing kinetics of a novolac resin was studied by means of non‐isothermal differential scanning calorimetry. Regarding the kinetics issues, the high concentration of hydroxyl groups on the o‐MWCNTs slightly modified the curing reaction of the novolac resin, shifting the differential scanning calorimetry exothermic peak to higher temperatures. The effective activation energy of the curing reaction was calculated by the isoconversional Kissinger‐Akahira‐Sunose method and increased by the presence of o‐MWCNTs with respect to neat novolac. This change was attributed to the increase of the material viscosity. In addition, thermogravimetric analysis revealed that nanocomposites samples containing 0.4 and 1.0 wt% o‐MWCNTs presented increased char yield values, indicating an improvement of flame retardancy.     

Incorporation of 4‐aminobenzene functionalized multi‐walled carbon nanotubes in polyaniline for application in formic acid electrooxidation

Incorporation of carbon nanotubes (CNTs) in conducting polymer can lead to new composites with enhanced electrical and mechanical properties. However, the development of such composites has been hampered by the inability to disperse CNTs in polymer matrix due to the lack of chemical compatibility between polymers and CNTs. Covalent sidewall functionalization of carbon nanotube provides a feasible route to incorporate carbon nanotube in polymer. In this work, 4‐aminobenzene groups were grafted onto the surface of multi‐walled carbon nanotube (MWNT) via C? C covalent bond. Polyaniline (PANI)/MWNT composites were fabricated by electrochemical polymerization of aniline containing well‐dissolved functionalized MWNTs. The obtained composites can be used as catalyst supports for electrooxidation of formic acid. Cyclic voltammogram results show that platinum particles deposited in PANI/MWNT composite films exhibit higher electrocatalytic activity and better long‐term stability towards formic acid oxidation than that deposited in pure PANI films. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of covalent bonds on the mechanical properties of a multi‐walled carbon nanotube/cellulose composite

A multi‐walled carbon nanotube (MWCNT)/cellulose composite was synthesized to improve the mechanical strength of regenerated cellulose film. N,N‐carbonyldiimidazole was mixed with functionalized MWCNTs and sonicated at 60 °C for 12 h. The resulting MWCNT‐imidazolide was mixed with cellulose solution, and reacted at various temperatures for various times. The occurrence of covalent bonds between MWCNTs and cellulose was investigated using Fourier transform infrared spectroscopy and Raman spectroscopy. According to mechanical tensile tests, Young's modulus of the MWCNT/cellulose composite was found to be 11.2 GPa, an increase of approximately 110% with respect to regenerated cellulose film. Copyright © 2010 Society of Chemical Industry     

Matrix mediated alignment of single wall carbon nanotubes in polymer composite films

Alignment of single wall carbon nanotubes (SWNT) in liquid crystalline (LC) polymer matrix imparting orientation to the nanotubes along the nematic director was studied by atomic force microscopy, measurements of electrical conductivity and Raman spectroscopy of the composite in the directions parallel and perpendicular to the nematic director. The composites were prepared through dispersion of SWNT with LC monomer in a common solvent, their alignment in nematic monomer and consequent UV polymerization of the monomer. The anisotropy of electrical and optical properties of the system depends strongly on the concentration of the nanotubes in the range of 1-10% SWNT being especially strong for smaller concentrations and negligible at higher loads. A simple semi-quantitative model is suggested to account for the orientational behavior of nanotubes in nematic matrices. It successfully describes the observed anisotropy of physical properties at microscale (up to 200 μm) in terms of anchoring of the polymer chains to the nanotubes surface and adjustment of the nanotubes orientation to the nematic direction due to such coupling. The increasing disorientation of the nematic domains at higher nanotubes loads is explained as a development of larger number of LC defects induced by the nanotubes in the nematic matrix due to their intrinsic nature of aggregation. The anisotropy of physical properties at macro scale (several millimeters) is much smaller and less dependable on SWNT concentration because differently oriented LC domains effectively wash out the anisotropy.     

Filler blend of carbon nanotubes and organoclays with improved char as a new flame retardant system for polymers and cable applications

Multi wall carbon nanotubes (MWCNTs) or single wall carbon nanotubes (SWCNTs) were used as fillers in polyethylene (PE). Only MWCNTs reduced the heat release rates caused by polymer degradation. MWCNTs can be more effective in heat release reduction than organoclays. The char generated by the filler blend ‘MWCNTs and organoclays’ as a synergistic flame retardant system in an ethylene vinylacetate (EVA) based polymer blend was improved compared with the char generated by the only organoclay based nanocomposite. Initial results indicated that there was a strengthening effect of the char by MWCNTs. The synergistic improvement for heat release reduction by a blend of the two fillers ‘MWCNTs and organoclays’ was used for the development of a flame retardant cable compound. 1.5 kg of MWCNTs was compounded on a Buss ko‐kneader to generate 60 kg of a nanocomposite based on the filler blend. The flame retardant properties of insulated wires made either by the filler blend or by ‘classical’ organoclays were measured. Copyright © 2004 John Wiley & Sons, Ltd.     

碳纳米管/橡胶复合材料的研究进展及热物性研究展望

碳纳米管／聚合物填充复合材料已成为材料领域研究的热点,综述了碳纳米管／橡胶复合材料的制备方法及机械性能,由于对碳纳米管／橡胶复合材料的导热性能研究很少,因此重点指出了碳纳米管／橡胶复合材料热物性研究的方向。