Effect of acetylation on the properties of microfibrillated cellulose‐LDPE composites

Solvent‐free acetylation of microfibrillated cellulose was carried out in order to improve their hydrophobicity. All the samples were filled with low‐density polyethylene. The morphology, mechanical properties, and water uptake of the ensuing composites were investigated. An excessive reaction time leads to degradation of the fibers, which was observed by scanning electron microscopy and fiber quality analysis. The acetylation treatment did not improve the mechanical properties of composites but extensively decreased the moisture absorption of the composites. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44933.     

Preparation and characterization of electrospun PLA/nanocrystalline cellulose‐based composites

Biodegradable nanocomposites of Nanocrystalline Cellulose (NCC) and electrospun poly‐(lactic acid) were prepared via a new mixing technique. Dispersion of hydrophilic NCC in hydrophobic PLA was improved through aqueous mixing and freeze drying of perfectly suspended NCC with PLA nanofibers. Freeze drying produced aerogels with good mechanical integrity. The aerogels were further processed via hot pressing. Resulting composites displayed an improvement in mechanical properties, which was greatest at temperatures below the glass transition temperature of PLA. The optimum compositions were found to be in the 0.5–3% NCC (by weight) range. Experiments performed also showed that due to electrospinning, the crystallinity of the PLA slightly increased and this is accompanied by a decrease in its glass transition temperature. Furthermore, adding NCC to the electrospun PLA matrix did not alter the crystallinity of the final composite. The composites investigated proved their potential to be used in packaging and tissue engineering applications. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3345–3354, 2013     

Mechanical and physical characteristics of cellulose‐fiber‐filled polyacetal composites

We investigated the mechanical and physical characteristics of composites composed of polyacetal [alternatively called polyoxymethylene (POM)] and cellulose fiber (CelF) derived from wood pulp [10–52 wt % (9.3–50.1 vol %)] without any fiber surface treatment. The modulus, deflection temperature under load, and thermal conduction coefficient of the POM/CelF composites were effectively enhanced with increasing CelF content, and the composites had an advantage of specific modulus compared to glass fiber (GF)‐filled POM. The flexural modulus of POM/CelF 40 wt % (38.2 vol %) was measured to be about 6 GPa, which was comparable to that of POM/GF 20 wt % (12.1 vol %). In the composites, the CelFs were distributed randomly as monofilaments, and the debonding of the interface between the fibers and POM matrices in the fracture faces was confirmed as less by scanning electron microscopy observation. The POM/CelF composites possessed lower specific wear rates than the POM/GF composites, and they had damping behaviors near that of neat POM. No clear dependence of the melt flow index of the base POM on these characteristics was observed, except on Charpy impact strength. The composites studied here were unique in their performance and ability to be designed in accordance with specific demands, and they could be potential replacements for mineral‐filled and GF‐filled POM composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effects of crosslinking on the mechanical properties and biodegradability of soybean protein‐based composites

A green composite with good mechanical properties and acceptable biodegradability was developed using wood flour and soybean protein that was modified by thermal‐caustic degradation and chemical crosslinking with glyoxal and polyisocyanate (PMDI). Fourier transform infrared (FTIR) spectroscopy and scanning electron microscope (SEM) in combination with the traditional evaluations were employed to investigate the structure, morphology, and properties of the crosslinked soybean protein and the crosslinking‐modified wood/soybean protein composites to understand the effects of the crosslinker species on the mechanical properties, water resistance, and microbial biodegradation of soybean protein‐wood flour composites. The results indicated that the chemical crosslinking modification could improve the mechanical properties and water resistance but decrease the biodegradability of the wood/protein composite to a certain extent. Both glyoxal and PMDI alone as crosslinkers could not perfectly modify the soybean protein because of the high reactivity of PMDI and low crosslinking reactivity of glyoxal. The incorporation of glyoxal with PMDI could result in the desired crosslinking efficiency and good interfacial adhesion by compromising the advantages and disadvantages of glyoxal or PMDI alone as crosslinkers, which balanced the performances of the wood flour/soybean protein composite. The preferable combination crosslinker was composed of 50 wt % glyoxal and 50 wt % PMDI. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41387.     

Effect of structure on mechanical properties of vinyl ester resins and their glass fiber‐reinforced composites

The article describes the effect of structure of vinyl ester resins (VE) on the mechanical properties of neat sheets as well as glass fabric‐reinforced composites. Different samples of VE were prepared by reacting ester of hexahydrophthalic anhydride (ER) and methacrylic acid (MAA) (1 : 1 molar ratio) followed by reaction of monomethacrylate terminated epoxy resin with glutaric (E) or adipic (F) or sebacic acid (G) (2 : 1 molar ratio). The neat VE were diluted with styrene and sheets were fabricated by using a glass mold. A significant reduction in the mechanical properties was observed by increasing the methylene content of resin backbone (i.e., sample E to G). Glass fabric‐reinforced composites were fabricated by vacuum assisted resin transfer molding (VARTM) technique. Resin content in the laminates was 50 ± 5 wt %. Increase in the number of methylene groups in the vinyl ester resin (i.e., increasing the bridge length) did not show any significant effect on limiting oxygen index (LOI) value (21 ± 1) of the laminates but tensile strength, tensile modulus, flexural strength, and flexural modulus all increased though these values are significantly lower than observed in laminates based on resin B. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of an epoxy‐based bonding agent on the cure characteristics and mechanical properties of short‐nylon‐fiber‐reinforced acrylonitrile–butadiene rubber composites

The cure characteristics and mechanical properties of short‐nylon‐fiber‐reinforced acrylonitrile–butadiene rubber composites with and without an epoxy resin as a bonding agent were studied. The epoxy resin was a good interfacial‐bonding agent for this composite system. The minimum torque showed a marginal increase with the resin concentration. The maximum–minimum torque showed only a marginal change with the resin. The scorch time decreased with the fiber concentration and resin content. The tensile strength and abrasion resistance were improved and the tear resistance and resilience were reduced with the resin concentration. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 532–539, 2006     

Polypropylene cellulose‐based composites: The effect of bagasse reinforcement and polybutadiene isocyanate treatment on the mechanical properties

Using bagasse fiber as the reinforcing filler and polypropylene as the thermoplastic matrix polymer, a reinforced composite was prepared, and its mechanical properties examined as a function of the amount of compatibilizing agents used. In the sample preparation, four levels of fiber loading (10, 20, 30, and 40 wt %), three levels of polybutadiene isocyanate (PBNCO) content (0, 2, and 4 wt %) and two levels of maleated polypropylenes (MAPP) content (0 and 3 wt %) as compatibilizing agents were used. The tensile properties of the composites improved as the fiber loading and the compatibilizing agents increased, but the impact strength was significantly decreased. The mechanical study revealed that the positive effect of compatibilizing agents on interfacial bonding. The composites treated with PBNCO showed superior tensile and impact properties than those without treatment. The findings indicated that bagasse as agro‐waste material is a valuable renewable natural resource for composite production and could be utilized as a substitute for wood in composite industries. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of hybridization and compatibilization on the mechanical properties of recycled polypropylene‐hemp composites

Hemp fibers and particles, with different sizes and contents, were used to make hybrid composites based on recycled polypropylene (PP). In particular, the effect of maleated polypropylene (MAPP) addition on the morphology and mechanical properties is reported. The results show that better adhesion is obtained with MAPP addition. In general, fiber content and size had a substantial effect on the tensile, flexural, torsion, and impact properties of the resulting composites. Although, adding MAPP to the samples improved the impact strength of the composites, the values were always lower than neat PP. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Processing and mechanical properties of bio‐derived vinyl ester resin‐based composites

A “green” vinyl ester resin (GVER) is investigated for use in structural applications. The GVER was formulated using a monodisperse vinyl ester created via a novel synthetic route capable of using bio‐waste material from paper and biodiesel industries. The GVER was used either as a neat resin or as blended with a commercial vinyl ester resin. The processing viscosity and gel times are investigated. The GVER reaches a similar viscosity as the commercial resin with only half the styrene monomer content, thereby reducing the volatile organic compounds associated with manufacturing. Composites of the GVER matrix reinforced by carbon fabric were tested for their tensile and flexural properties. The mechanical performance of the GVER compares favorably with commercial resin and provide a route for composites manufacturing from sustainably sourced vinyl ester matrix. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44642.     

Flame retardancy and mechanical properties of pet‐based composites containing phosphorus and boron‐based additives

Flame retardancy of poly(ethylene terephthalate), PET, was improved using different flame retardant additives such as triphenylphosphate, triphenylphosphine oxide, zinc borate, and boron phosphate (BP). Composites were prepared using a twin screw extruder and subsequently injection molded for characterization purposes. The flame retardancy of the composites was determined by the limiting oxygen index (LOI) test. Smoke emission during fire was also evaluated in terms of percent light transmittance. Thermal stability and tensile properties of PET‐based composites were compared with PET through TGA and tensile test, respectively. The LOI of the flame retardant composites increased from 21% of neat PET, up to 36% with the addition of 5% BP and 5% triphenyl phosphate to the matrix. Regarding the smoke density analysis, BP was determined as an effective smoke suppressant for PET. Enhanced tensile properties were obtained for the flame retardant PET‐based composites with respect to PET. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42016.     

Effect of twisting on mechanical properties of GF/PP commingled hybrid yarns and UD‐composites

This study was conducted due to the necessity for improving the processability of commingled yarns during textile processing, in particular dense 3D preform weaving. Open structure of the commingled yarns caused higher production stops. As a possible solution, GF/PP commingled yarns with different twisting levels were produced. Effect of twisting on the mechanical properties of commingled yarns and on their compression molded UD composites are determined. Further tests were executed about yarn/yarn and yarn/metal friction of twisted commingled yarns, which are important properties during textile processing. Theoretical approaches such as a yarn model with linear bar elements and lamina equation with an equivalent angle distortion of over‐delivery proved useful to relate the structural parameters and mechanical properties. As a result, twisting did not significantly affect the modulus of elasticity of UD‐composites, however, the tensile strength of UD‐composites were reduced by further processing even without twisting. Therefore, small twisting levels can be applied on commingled yarns to improve processability of dense preforms without significantly affecting the mechanical performance. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Tribological and mechanical properties of carbon‐nanofiber‐filled polytetrafluoroethylene composites

The effects of various filler concentrations (0.1, 0.5, 1, 1.5, 2, 2.5, and 3 wt %) on the tribological and mechanical properties of carbon‐nanofiber (CNF)‐filled polytetrafluoroethylene (PTFE) composites were studied. Moreover, the influence of various loads (50, 100, 150, and 200 N) and sliding velocities (0.692 and 1.39 m/s) on the friction and wear behaviors of the PTFE composites was investigated. The results showed that the friction coefficients of the PTFE composites decreased initially up to a 0.5 wt % filler concentration and then increased, whereas the antiwear properties of the PTFE composites increased by 1–2 orders of magnitude in comparison with those of pure PTFE. The composite with a 2 wt % filler concentration had the best antiwear properties under all friction conditions. The friction coefficients of the CNF/PTFE composites decreased with increases in the load and sliding velocity, whereas the wear volume loss of the PTFE composites increased. At the same time, the results also indicated that the mechanical properties of the PTFE composites increased first up to a 1 wt % filler concentration and then decreased as the filler concentration was increased above 1 wt %. In comparison with pure PTFE, the impact strength, tensile strength, and elongation to break of the PTFE composites increased by 40, 20, and 70%, respectively, at a 1 wt % filler concentration. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 2430–2437, 2007     

Kenaf‐filled biodegradable composites: rheological and mechanical behaviour

Biodegradable polymer composites, typically based on biodegradable polymer matrices and natural‐organic fillers, are gaining rising interest and importance over the last few years. Several natural‐organic fillers can be used but the most widespread so far is wood, in the form of fibres or flour. Alternative cellulosic fillers can ensure advantages in terms of resource utilization and properties of the final composite. In this work, Mater‐Bi^® based biodegradable composites were prepared with two kinds of wood flour, and directly compared with alternative composites containing kenaf fibres. The use of kenaf fibres allowed improved elastic modulus, tensile strength and interaction with the polymer matrix to be obtained, although the filler dispersion was worse. Rheological measurements evidenced higher viscosity and an increasingly elastic behaviour of the melt. Copyright © 2012 Society of Chemical Industry     

Effect of starch predrying on the mechanical properties of starch/poly(ε‐caprolactone) composites

This study describes the effect of predrying sago starch, a tropical starch, on the resultant mechanical properties of starch/poly(ε‐caprolactone) composite materials. Sago starch was dried to less than a 1% moisture level in a vacuum oven and dispersed into a polycaprolactone matrix with an internal mixer at 90°C. The mechanical properties of the composite were studied according to methods of the Association for Standards, Testing, and Measurement, whereas the morphology was monitored with scanning electron microscopy. The properties were compared with a composite obtained with native starch containing 12% moisture. The results indicated that predrying the starch led to a lower property drop rate in the composite as the starch content increased. The elastic modulus, tensile strength, and elongation at break were higher than those obtained when starch was used without predrying. The morphology observed during scanning electron microscopy studies was used to explain the observed trends in the mechanical properties. In this way, a relatively simple and cost‐effective method was devised to increase the starch loading in the polycaprolactone matrix to obtain properties within the useful range of mechanical properties. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 877–884, 2003     

Structural and mechanical properties of needle‐punched nonwoven reinforced composites in erosive environment

Polypropylene‐based needle‐punched nonwoven reinforced epoxy composites have been fabricated and were evaluated for their thermomechanical response and dry erosion performance. The erosive wear investigations were carried out using silica sand particles as erodent with varying impact velocity, angles of impingement, fiber content, and stand‐off‐distance as the operating variables. Design of experiments (DoE) approach‐based Taguchi analysis was carried out to establish the interdependence of operating parameters and erosion rate. Impingement angle and impact velocity have been found to be the most significant determinants of erosive wear performance of such nonwoven reinforced composites. The composites were also observed to be appreciably resistant to impact content and indentations in addition to exhibiting the absence of any storage‐modulus decay till 60°C accompanied with a nominal increase in the primary transition temperature as revealed from loss‐tangent peaks. The composite with 30 wt % and 40 wt % of nonwoven materials have shown the highest and lowest erosion rates, respectively. The morphology of eroded surfaces was examined by using scanning electron microscopy (SEM) and their possible erosion mechanisms are discussed. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Wood–high‐density polyethylene composites: Water absorption and mechanical properties

In this research, the effect of water absorption on the mechanical properties of wood/high‐density polyethylene (HDPE) composites were investigated. HDPE (44005ARPC) was used as the polymer matrix, and spruce sawdust was used as the filler at a maximum loading of 50 wt % of the total weight of each compound. All compounds contained 5 wt % magnesium stearate as a lubricant and 0.5 wt % Irgafos 168 as a heat stabilizer. Four factors in two levels were chosen [talc (filler) at levels of 5 and 15 wt %, zinc borate (fungicide) at levels of 0 and 1 wt %, maleic anhydride polyethylene (coupling agent) at levels of 4 and 6 wt %, and method of mixing (one‐step vs. two‐step mixing)], and eight compounds were prepared with an L8 Taguchi orthogonal array which has 8 combinations of levels. The effects of each factor at two levels on the diffusion constant and the tensile and bending strengths (under wet and dry conditions) were investigated by the analysis of variance of means with 90% confidence. The optimum level for each factor is reported. The results show that there was a linear correlation between the diffusion constant and tensile and bending strengths when the samples were immersed in distilled water. A higher diffusion constant resulted in much lower tensile and bending strengths with immersion in distilled water until saturation was reached. Scanning electron microscopy images confirmed good mixing when two‐steps mixing was used. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of quasi‐carbonization processing parameters on the mechanical properties of quasi‐carbon/phenolic composites

In this work, quasi‐carbon fabrics were produced by quasi‐carbonization processes conducted at and below 1200°C. Stabilized polyacrylonitrile (PAN) fabrics and quasi‐carbon fabrics were used as reinforcements of phenolic composites with a 50 wt %/50 wt % ratio of the fabric to the phenolic resin. The effect of the quasi‐carbonization process on the flexural properties, interfacial strength, and dynamic mechanical properties of quasi‐carbon/phenolic composites was investigated in terms of the flexural strength and modulus, interlaminar shear strength, and storage modulus. The results were also compared with those of a stabilized PAN fabric/phenolic composite. The flexural, interlaminar, and dynamic mechanical results were quite consistent with one another. On the basis of all the results, the quasi‐static and dynamic mechanical properties of quasi‐carbon/phenolic composites increased with the applied external tension and heat‐treatment temperature increasing and with the heating rate decreasing for the quasi‐carbonization process. This study shows that control of the processing parameters strongly influences not only the mechanical properties of quasi‐carbon/phenolic composites but also the interlaminar shear strength between the fibers and the matrix resin. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Morphology and mechanical properties of dual‐curable epoxyacrylate hybrid composites

A dual‐curable epoxyacrylate (EA) oligomer with one epoxide group and one vinyl group at each end was synthesized for the application as adhesive sealant in the liquid crystal display panels. However, after UV and thermal cure, the EA resin was brittle with a poor resistance to crack initiation and propagation. Liquid rubbers with different functional end groups were thus tried as toughening agents for the EA resin. Among all the rubber‐toughened EAs, the EA‐V5A5 added with vinyl‐terminated and amino‐terminated butadiene‐acrylonitrile copolymers (VTBN and ATBN) each at 5 phr had the highest fracture toughness, tensile strength, and elongation at break but a lower initial modulus. To raise the modulus, submicron‐sized silica particles (∼170 nm) with surface vinyl functional groups were further added to the EA‐V5A5 to prepare the hybrid composites. Because of interfacial chemical bonding provided by the surface vinyl functional groups, both modulus and fracture toughness were increased by adding silica particles, without any appreciable decrease in extensibility. For the hybrid composite at 20 phr silica particles, the initial modulus, fracture toughness, and fracture energy were raised by 10.3, 100, and 267%, respectively, when compared to the neat epoxyacrylate. Owing to their strong interfacial bonding, the increase of fracture toughness was mainly due to the crack deflection and bifurcation on silica particles, in addition to the rubber particle bridging and tearing as evidenced by SEM pictures on the fracture surface. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41820.     

Investigation of mechanical properties of alumina nanoparticle‐loaded hybrid glass/carbon‐fiber‐reinforced epoxy composites

This research work investigates the tensile strength and elastic modulus of the alumina nanoparticles, glass fiber, and carbon fiber reinforced epoxy composites. The first type composites were made by adding 1–5 wt % (in the interval of 1%) of alumina to the epoxy matrix, whereas the second and third categories of composites were made by adding 1–5 wt % short glass, carbon fibers to the matrix. A fourth type of composite has also been synthesized by incorporating both alumina particles (2 wt %) and fibers to the epoxy. Results showed that the longitudinal modulus has significantly improved because of the filler additions. Both tensile strength and modulus are further better for hybrid composites consisting both alumina particles and glass fibers or carbon fibers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39749.     

Thermal and mechanical properties of polypropylene/wood‐flour composites

In this research, polypropylene/wood‐flour composites (WPCs) were blended with different contents of wood and/or maleated polypropylene (MAPP) and clay. We found that the addition of MAPP or clay in the formulation greatly improved the dispersion of the wood fibers in the composite; this suggested that MAPP or clay may have played the role of an adhesion promoter in the WPCs. The results obtained with clay indicate that it also acted as a flame retardant. The thermal tests carried out with the produced samples showed an increased crystallization temperature (T_c), crystallinity, and melting temperature (T_m) with wood loading. The increase of the two former parameters was explained by the incorporation of wood flour, which played the role of nucleating agent and induced the crystallization of the matrix polymer. On the other hand, the T_m increase was ascribed to the insulating properties of wood, which hindered the movement of heat conduction. The effects of UV irradiation on T_m and T_c were also examined. T_c increased with UV exposure time; this implied that UV degradation generated short chains with low molecular weight that could move easily in the bulk of the sample and, thus, catalyze early crystallization. The flexural strength and modulus increased with increasing wood‐flour content. In contrast, the impact strength and tensile strength and strain decreased with increasing wood‐flour content. All of these changes were related to the level of dispersion of the wood flour in the polymeric matrix. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011