Latex co‐coagulation approach to fabrication of polyurethane/graphene nanocomposites with improved electrical conductivity,thermal conductivity,and barrier property

This study describes a simple and effective method of synthesis of a polyurethane/graphene nanocomposite. Cationic waterborne polyurethane (CWPU) was used as the polymer matrix, and graphene oxide (GO) as a starting nanofiller. The CWPU/GO nanocomposite was prepared by first mixing a CWPU emulsion with a GO colloidal dispersion. The positively charged CWPU latex particles were assembled on the surfaces of the negatively charged GO nanoplatelets through electrostatic interactions. Then, the CWPU/chemically reduced GO (RGO) was obtained by treating the CWPU/GO with hydrazine hydrate in DMF. The results of X‐ray diffraction (XRD), transmission electron microscopy (TEM), scanning electron microscopy (SEM), and Raman analysis showed that the RGO nanoplatelets were well dispersed and exfoliated in the CWPU matrix. The electrical conductivity of the CWPU/RGO nanocomposite could reach 0.28 S m^?1, and the thermal conductivity was as high as 1.71 W m^?1 K^?1. The oxygen transmission rate (OTR) of the CWPU/RGO‐coated PET film was significantly decreased to 0.6 cm³ m^?2 day^?1, indicating a high oxygen barrier property. This remarkable improvement in the electrical and thermal conductivity and barrier property of the CWPU/RGO nanocomposite is attributed to the electrostatic interactions and the molecular‐level dispersion of RGO nanoplatelets in the CWPU matrix. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43117.     

Dispersion of Graphene Nanoplatelets in Polylactic Acid with the Aid of a Zwitterionic Surfactant: Evaluation of the Shape Memory Behavior

Developments in the dispersion of graphene nanoplatelets in polylactic acid were achieved with the aid of a zwitterionic surfactant. The graphene nanoplatelet surface modification was tracked by Fourier transform infrared spectroscopy, thermogravimetric analysis, X-ray diffraction, and elemental analysis. Different amounts of graphene nanoplatelets and surface-modified graphene nanoplatelets (3 and 6 phr) were used to prepare the polylactic acid nanocomposite through a solvent-mixing method. It was found that surface-modified graphene nanoplatelets were exfoliated and homogeneously dispersed in the polylactic acid matrix. Better dispersion of surface-modified graphene nanoplatelets compared with graphene nanoplatelets was due to enhancement of the polymer–graphene interaction induced by the zwitterionic surfactant. The shape memory properties of nanocomposites were evaluated using thermomechanical analysis. The obtained results revealed that the shape memory performance of nanocomposite samples was affected by the degree of dispersion. Higher shape recovery of nanocomposite samples in comparison with that of neat polylactic acid was obtained, which originated from their higher elastic glassy modulus. Up to 91% shape recovery was determined in nanocomposite samples containing surface-modified graphene nanoplatelets, which was attributed to the good dispersion of surface-modified graphene nanoplatelets in the polylactic acid matrix.     

Synthesis of clay–TiO2 nanocomposite thin films with barrier and photocatalytic properties for food packaging application

In this study, low‐density polyethylene (LDPE) nanocomposite films with two types of nanoparticles, TiO₂ (3 wt %) and Closite 20A (3 and 5 wt %), were prepared using a melt blow extrusion as an industrial method and their properties such as mechanical properties, water vapor, oxygen and carbon dioxide gas barrier, and antimicrobial activity were tested. Transmission electron microscopy (TEM) and X‐ray diffraction (XRD) were also performed to determine the degree of dispersion and exfoliation of nanoparticles. Mechanical test indicated that the reinforcement in the presence of the nanocomposites was more than that with their conventional counterparts, and the highest stiffness was achieved in a sample containing 5 wt % clay and 3 wt % TiO₂. Exfoliation of silicate layers and a good dispersion of TiO₂ nanoparticles in LDPE were achieved as confirmed by XRD and TEM. The gas barrier properties were improved after formation of the nanocomposites especially by insertion of 5 wt % of clay nanoparticles as a filler in the LDPE matrix. The photocatalytic effect of the nanocomposite film was carried out by antimicrobial evaluation against Pseudomonas spp. and Rhodotorula mucilaginosa and by ethylene removal test using 8 W ultraviolet (UV) lamps with a constant relative intensity of 1 mW cm^?2. The greatest effects were recorded by combining UVA illumination and active film. It was also proven that the photocatalyst thin film with improved barrier properties prepared by extrusion could be used in horticultural product packaging applications. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41764.     

Synthesis,characterization, optical,and dielectric properties of polyvinyl chloride/cadmium oxide nanocomposite films

Nano‐sized cadmium oxide (CdO) was synthesized using a sol–gel method and mixed with poly(vinyl chloride) (PVC). X‐ray diffraction and high‐resolution transmission electron microscopy measurements indicated that the average particle size of the CdO is about 70.18 nm. Scanning electron microscopy images revealed a good dispersion of CdO nanoparticles on the surface of the PVC films. The optical energy band gap (E_g) showed a decrease from 5.08 to 4.88 eV with increasing the CdO content. The refractive index dispersion of the nanocomposite films was found to obey the single oscillator model. The dispersion parameters were changed by CdO incorporation. According to the frequency and temperature dependence of the dielectric constant (ε′), the observed α_a‐relaxation peaks were assigned to the micro‐Brownian motion of the polymer main chains. The influence of CdO nanoparticles content on the ac conductivity and the activation energy of PVC nanocomposite films were discussed. It was found that both dielectric and optical properties were reinforced by the adding of CdO nanoparticles to the PVC matrix. Finally, the results of the present system are compared with those of similar materials. POLYM. COMPOS., 35:1842–1851, 2014. © 2014 Society of Plastics Engineers     

NR/SBR/organoclay nanocomposites: Effects of molecular interactions upon the clay microstructure and mechano‐dynamic properties

Nanocomposites based on (70/30) blends of natural rubber (NR), styrene‐butadiene rubber (SBR), and organoclay (OC) have been prepared successfully via melt‐mixing process. Effects of the extent of polymers/clay interactions upon the developed microstructure, fatigue life, and dynamic energy loss by the nanocomposites have been investigated. Maleated EPDM (EPDM‐g‐MAH) and epoxidized NR (ENR50) were employed as compatibilizer. Nanocomposites were characterized by means of X‐ray diffractometer (XRD), transmission electron microscope (TEM), scanning electron microscope, atomic force microscopy, root mean square, and dynamic mechanical thermal analysis. EPDM‐g‐MAH showed more potential in enhancing dispersion of the clay nanolayers and their interaction with rubber phases. More potential for separating and dispersing the clay nanoplatelets with better interface enhancement was exhibited by EPDM‐g‐MAH as compatibilizer. This was consistent with higher resistance towards large strain cyclic deformations along with more heat build‐up characteristics showed by EPDM‐g‐MAH based nanocomposites especially at compatibilizer/organoclay ratio of 3. Pronounced non‐terminal behavior within low frequency region was also observed for melt storage modulus of this nanocomposite, indicating higher extent of intercalation/exfoliation microstructure with reinforced interfaces than the nanocomposite generated by ENR50. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Drug release behavior of polyurethane/clay nanocomposite: Film vs. nanofibrous web

In the present study, polyurethane/clay nanocomposite films have been prepared by solvent casting method. Antiseptic drug chlorhexidine acetate was intercalated into montmorillonite clay and then incorporated into the polyurethane film. For comparison, the drug was also added directly into the polymeric dope used for film casting. In addition to that, nanofibrous web containing neat drug and drug loaded clay were fabricated using electrospinning technique. The emphasis of the study was on investigating the effect of drug intercalated into nanoclay vis‐à‐vis direct drug loading in the polymer on the drug release behaviour of polyurethane nanocomposite films as well as nanofibrous webs. The effect of morphology (film vs. nanofibrous web) on the drug release kinetics has also been discussed. It is observed that the nanoclay is acting as a sustained release carrier of drug, and nanofibrous web exhibits higher drug release rate as compared to the film. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40824.     

Thermal stability and dynamic mechanical behavior of exfoliated graphite nanoplatelets‐LLDPE nanocomposites

The objective of this research was to investigate thermal stability and dynamic mechanical behavior of Exfoliated graphite nanoplatelets (xGnP™)‐Linear Low‐Density Poly Ethylene (LLDPE) nanocomposites with different xGnP loading content. The xGnP‐LLDPE nanocomposites were fabricated by solution and melt mixing in various screw rotating systems such as co‐, counter‐, and modified‐corotating. The storage modulus (E′) of the composites at the starting point of −50°C increased as xGnP contents increased. E′ of the nanocomposite with only 7 wt% of xGnP was 2.5 times higher than that of the control LLDPE. Thermal expansion and the coefficient of thermal expansion of xGnP‐loaded composites were much lower than those of the control LLDPE in the range of 45–80°C (299.8 × 10⁻⁶/°C) and 85–100°C (365.3 × 10⁻⁶/°C). Thermal stability of the composites was also affected by xGnP dispersion in LLDPE matrix. The xGnP‐LLDPE nanocomposites by counter‐rotating screw system showed higher thermal stability than ones by co‐rotating and modified‐co‐rotating system at 5 wt% and 12 wt% of xGnP. xGnP had a great effect on high thermal stability of xGnP‐LLDPE composites to be applied as tube and film for electrical materials. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Synthesis and application of polymer–clay nanocomposite‐supported dichromate oxidizing agent

A hybride polymer–clay nanocomposite supported dichromate reagents was prepared. Direct interaction of poly(styrene‐co‐N‐methyl‐4‐vinylpyridinium) iodide with sodium montmorillonite (MMT) through ion exchange between sodium cations in MMT and pyridinium ions in the copolymer afforded a polymer–clay nanocomposite (3). The resulting nanocomposite was reacted with potassium dichromate to form the nanocomposite‐supported reagents (4). The structure of the resulting nanocomposite was characterized by elemental analysis, infrared spectroscopy, X‐ray diffraction and transmission electron microscopy. The dispersion of the MMT particles in the polymer matrix was confirmed using scanning electron microscopy. X‐ray mapping for silicon in the nanocomposite revealed uniform distribution of Si in the polymer matrix. The effectiveness of these materials has been tested for oxidation of saturated primary, secondary and benzylic alcohols to their corresponding aldehydic and ketonic compounds in addition to oxidation of quinol to the corresponding quinone. Importantly, there is almost no formation of side‐product of this process. POLYM. COMPOS., 36:2066–2075, 2015. © 2014 Society of Plastics Engineer     

Preparation and properties of hierarchical composites based on carbon nanotubes‐coated glass babric preform

A strategy based on carbon nanotubes (CNTs)‐containing sizing dispersion has been implemented to fabricate nanocomposite preforms and their hybrid multiscale composites. The state of pristine CNTs and carboxylic acid functionalized CNTs (CNTs–COOH) in sizing dispersion was effectively monitored by on‐line measuring electrical conductivity. The effects of different CNTs coating applied onto glass fabric on wettability of nanocomposite fibrous reinforcement with epoxy matrix were evaluated using scanning electron microscopy and capillary experiment. A CNTs‐COOH loading of 0.5 wt% gave rise to 97% and 30°C increases in the storage modulus (G′) and glass transition temperature of the resulting hybrid composites, respectively. The enhanced thermomechanical properties of the CNTs hybrid composites are closely related to the stable CNTs sizing dispersion and uniform coating onto fiber reinforcement. The mechanism for reinforcing composites through toughening resin region with CNTs desorbing from primary fiber surface during impregnation has been identified. POLYM. COMPOS. 37:979–986, 2016. © 2014 Society of Plastics Engineers     

Dispersion optimization of exfoliated graphene nanoplatelet in polyetherimide nanocomposites: Extrusion,precoating, and solid state ball milling

Polyetherimide (PEId) nanocomposites reinforced with exfoliated graphite (graphene) nanoplatelets (GNP) were fabricated by various processing methods to achieve good dispersion including: melt‐extrusion, precoating, solid state ball milling (SSBM) as well as combinations of these methods. As a result of the precoating approach, the electrical conductivity is greatly increased with a percolation threshold as low as 2 wt% as compared to 10 wt% for melt‐extrusion, with the cost of lower mechanical properties. SSBM was investigated as an alternative process to enhance dispersion, adhesion and to reduce GNP size. High electrical conductivity and improved modulus were achieved by this approach. Further improvements to the mechanical properties could be made by combining the extrusion and SSBM approaches. Examination of the nanocomposite morphology explains the effect of these combined compounding approaches on GNP particle dispersion and their relation to the improved GNP/PEId nanocomposite performance. POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Protective properties of PPy‐Au nanocomposite coatings prepared by sonoelectrochemisty and optimized by the Taguchi method

The polypyrrole (PPy) and polypyrrole‐Au (PPy‐Au) nanocomposite films have been sonoelectrochemically synthesized on St‐12 steel electrodes using the galvanostatic technique. Experimental design according to the Taguchi method has been applied to optimize the factors on the synthesis of PPy‐Au nanocomposite coating. Three factors were used to design an orthogonal array L9: Synthesis time (t), Current density (I), and Concentration of HAuCl₄ (C). The synthesized Au nanoparticles during polymerization were characterized by Ultraviolet–visible (UV‐visible) spectroscopy. Characterization of the surfaces was done by scanning electron microscope (SEM), energy dispersive X‐ray spectrum (EDX), and atomic force microscope (AFM). The scanning electron microscopy (SEM) image of PPy shows a smooth surface while PPy‐Au nanocomposite film has a compact morphology. Moreover, energy dispersive X‐ray spectrum (EDX) is evidence for the incorporation of Au nanoparticles. The corrosion protection of coatings was investigated by open circuit potential (OCP) time trends, potentiodynamic polarization technique, and electrochemical impedance spectroscopy (EIS) in a NaCl 3.5% solution. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41087.     

The electrorheological properties of polyaniline nanofiber/kaolinite hybrid nanocomposite

A novel polyaniline nanofiber/kaolinite nanoplatelet hybrid nanocomposite was synthesized by means of rapidly mixed in situ polymerization. The resultant polyaniline/kaolinite hybrid nanocomposite was characterized via different techniques, such as X‐ray diffraction, thermogravimetric analysis, Fourier transform infrared spectroscopy, scanning electron microscopy, and transmission electron microscopy. The results show that 2D clay nanoplatelets are coated by the 1D polyaniline nanofibers. The nanoclay platelets can improve the thermal stability of polyaniline nanofibers. An electrorheological effect is found with the suspension of polyaniline nanofiber/kaolinite nanoplatelet hybrid nanocomposite dispersed in silicone oil. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1104‐1113, 2013     

Iodine-loaded poly(silicic acid) gellan nanocomposite mucoadhesive film for antibacterial application

Iodine-loaded poly(silicic acid) gellan nanocomposite film was fabricated and evaluated for antibacterial properties. Poly(silicic acid) nanoparticles were synthesized by condensation of silicic acid under alkaline conditions in the presence of polyvinyl pyrrolidone, phosphate ions, and molecular iodine. The nanoparticles were incorporated into gellan dispersion to prepare gellan nanocomposite film using the solvent casting method. The nanocomposite films were characterized by Fourier transformed infrared spectroscopy, thermogravimetric analysis, and X-ray diffraction studies. The results of characterization studies indicated improved thermal stability and an increase in the degree of crystallinity. The scanning electron micrographs and energy dispersive X-ray spectrum confirmed the uniform dispersion of silica and iodine in the nanocomposite films. The analysis of physical and mechanical properties revealed the enhanced tensile strength, moisture resistance, and higher folding endurance of poly(silicic acid) gellan nanocomposite films as compared to gellan film. Further, the iodine-loaded poly(silicic acid) gellan nanocomposite films showed good antibacterial activity against Staphylococcus aureus and Escherichia coli and effective mucoadhesive strength. The results indicate that iodine-loaded poly(silicic acid) gellan nanocomposite mucoadhesive film can be used for potential antibacterial applications in pharmaceuticals.     

UV‐cured epoxy/graphene nanocomposite films: preparation,structure and electric heating performance

UV‐cured epoxy/graphene nanocomposite films with ca 100 µm thickness were manufactured by a facile cationic photopolymerization of 3,4‐epoxycyclohexylmethyl‐3′,4′‐epoxycyclohexane carboxylate mixtures including graphene sheets of 0.3 ? 10.0 wt%, which was initiated by triarylsulfonium hexafluoroantimonate salts. The microstructure and thermal and electrical properties of the UV‐cured epoxy/graphene nanocomposite films were investigated as a function of the graphene content. X‐ray diffraction patterns and TEM images confirm that graphene sheets are well dispersed in the UV‐cured epoxy resin matrix even with a high graphene content of 10.0 wt%. The electrical resistance of the nanocomposite films decreased dramatically from ca 10¹² Ω to ca 10² Ω with increasing graphene content, especially at a percolation threshold of 2.0 ? 3.0 wt%. Accordingly, the UV‐cured nanocomposite films including 5.0 ? 10.0 wt% graphene showed excellent electric heating performance in terms of temperature response as well as electric power efficiency at a given applied voltage. For a nanocomposite film with 10.0 wt% graphene, the maximum temperature of ca 138 °C was attained at an applied voltage of 15 V and a high electric power efficiency of ca 3.0 ± 0.3 mW °C^?1 was achieved. © 2014 Society of Chemical Industry     

Imidazolium and deep eutectic ionic liquids as epoxy resin crosslinkers and graphite nanoplatelets dispersants

Two types of ionic liquids (IL), i.e., molecular ionic 1‐butyl‐3‐methylimidazolium thiocyanate ([BMIM]SCN) and deep eutectic solvent (DES) based on choline chloride and tris(hydroxymethyl)propane, as well as their mixture have been used as epoxy resin curing agents. [BMIM]SCN showed the highest catalytic activity toward epoxy resin polymerization as compared to up today used ILs. Curing process of epoxy resin was investigated at ambient temperature (storage time up to more than 60 days) and elevated temperatures (80–200°C) using rheometry and DSC techniques. Thermomechanical analysis allowed to determine an influence of IL type and content on composites crosslinking density, glass transition temperature, and tan δ values. Graphite nanoplatelets (GNP) was dispersed in DES and then in DES/IL/epoxy resin composition prepared, cast, and cured to obtain nanocomposite material. Electrical volume resistivity of the nanocomposites with 0.25–1 wt % GNP increased with nanofiller content up to the highest value of 2.8 × 10⁶ Ω · cm. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40401.     

Preparation and characterization of polynorbornene/sepiolite hybrid nanocomposite films

Polynorbornene/sepiolite hybrid nanocomposite films were prepared using polynorbornene dicarboximide and modified sepiolite with 3‐ aminopropyltriethoxysilane (3‐APTES). Exo‐N‐(3,5‐dichlorophenylnorbornene)‐5,6‐dicarboxyimide (monomer) and their copolymers were synthesized via ring‐opening polymerization using ruthenium catalysts. Subsequently, the surface‐modified sepiolite by 3‐APTES was mixed with the polynorbornene copolymers to prepare hybrid nanocomposite films. The modified sepiolite particles were well dispersed in N,N‐dimethylacetamide and distributed randomly throughout the polynorbornene matrix in the hybrid films, which enhanced the dimensional stability and mechanical and oxygen barrier properties of the polynorbornene/sepiolite hybrid nanocomposite films. © 2014 Society of Chemical Industry     

Layer‐by‐layer assembled hydrogel nanocomposite film with a high loading capacity

The layer‐by‐layer assembly technique is a method that widely used in the preparation of nanostructured multilayer ultrathin films. We fabricated a hydrogel nanocomposite film by alternating the deposition of a core–shell poly[(dimethylimino)(2‐hydroxy‐1,3‐propanedily) chloride] (PDMIHPC)–laponite solution and poly(acrylic acid). The growth of the deposition procedure was proven by ultraviolet–visible spectroscopy and spectroscopic ellipsometry. The surface morphology of the films was observed by scanning electron microscopy. The films could reversibly load and release methylene blue (MB) dye, which was used as an indicator. It took about 4.5 h to reach loading equilibrium at pH 9.0. The loading capacity of the film for MB was as large as 4.48 μg/cm² per bilayer because of the introduction of the core–shell PDMIHPC–laponite as a film component. Nearly 90% of MB was released at pH 3.0 or in a 300 mM NaCl solution within 2.5 h. The loading and release processes were greatly influenced by the ionic strength and pH value of the MB solution. The hydrogel nanocomposite film showed good pH‐triggered loading‐release reversibility and suggested potential applications in controlled drug‐delivery systems and smart materials. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39352.     

Electrical conductivity behavior of epoxy matrix nanocomposites with simultaneous dispersion of carbon nanotubes and clays

In this work, nanocomposites with simultaneous dispersion of multiwalled carbon nanotubes (MWCNT) and montmorillonite clays in an epoxy matrix were prepared by in situ polymerization. A high energy sonication was employed as the dispersion method, without the aid of solvents in the process. The simultaneous dispersion of clays with carbon nanotubes (CNT) in different polymeric matrices has shown a synergic potential of increasing mechanical properties and electrical conductivity. Two different montmorillonite clays were used: a natural (MMT‐Na⁺) and an organoclay (MMT‐30B). The nanocomposites had their electrical conductivity (σ) and dielectric constant (ε_r) measured by impedance spectroscopy. The sharp increase in electrical conductivity was found between 0.10 and 0.25 wt% of the MWCNTs. Transmission electron microscopy (TEM) of the samples showed a lower tendency of MWCNT segregation on the MMT‐30B clay surface, which is connected to intercalation/exfoliation in the matrix, that generates less free volume available for MWCNTs in the epoxy matrix. Data from electrical measurement showed that simultaneously adding organoclay reduces the electrical conduction in the nanocomposite. Moreover, conductivity and permittivity dispersion in low frequency suggest agglomeration of nanotubes surrounding the natural clay (MMT‐Na⁺) particles, which is confirmed by TEM. POLYM. COMPOS., 37:1603–1611, 2016. © 2014 Society of Plastics Engineers     

Gelatin-clay nanocomposites of improved properties

Transparent gelatin-clay nanocomposite films were made through solution processing. These films exhibit enhanced physical performance. The Young's modulus of the composite film was 8.3 GPa, almost three times that of gelatin alone, by dispersing only 10 wt% of one type of montmorillonite clay into the nanosized phase in the gelatin. With the addition of the clay nanoparticles, the crystallinity of gelatin decreases and the melting point increases slightly. X-ray diffraction (XRD) and transmission electron microscopy (TEM) disclosed that the clay nanoplatelets are well exfoliated and dispersed, and are parallel to the plane of film in the nanocomposite film. The property enhancements of gelatin are affected by the dispersion of particles (i.e., intercalation and exfoliation), particle properties (i.e., particle aspect ratio), and particle-matrix interaction, as studied by XRD and TEM. The property enhancement can be well modeled using the Halpin-Tsai equation.     

Preparation and properties of poly[styrene‐co‐(butyl acrylate)‐co‐(acrylic acid)]/silica nanocomposite latex prepared using an acidic silica sol

BACKGROUND: Polyacrylate/silica nanocomposite latexes have been fabricated using blending methods with silica nanopowder, in situ polymerization with surface‐functionalized silica nanoparticles or sol–gel processes with silica precursors. But these approaches have the disadvantages of limited silica load, poor emulsion stability or poor film‐forming ability. RESULTS: In this work, poly[styrene‐co‐(butyl acrylate)‐co‐(acrylic acid)] [P(St‐BA‐AA)]/silica nanocomposite latexes and their dried films were prepared by adding an acidic silica sol to the emulsion polymerization stage. Morphological and rheological characterization shows that the silica nanoparticles are not encapsulated within polymer latex particles, but interact partially with polymer latex particles via hydrogen bonds between the silanol groups and the ? COOH groups at the surface of the polymer particles. The dried nanocomposite films have a better UV‐blocking ability than the pure polymer film, and retain their transparency even with a silica content up to 9.1 wt%. More interestingly, the hardness of the nanocomposite films increases markedly with increasing silica content, and the toughness of the films is not reduced at silica contents up to 33.3 wt%. An unexpected improvement of the solvent resistance of the nanocomposite films is also observed. CONCLUSION: Highly stable P(St‐BA‐AA)/silica nanocomposite latexes can be prepared with a wide range of silica content using an acidic silica sol. The dried nanocomposite films of these latexes exhibit simultaneous improvement of hardness and toughness even at high silica load, and enhanced solvent resistance, presumably resulting from hydrogen bond interactions between polymer chains and silica particles as well as silica aggregate/particle networks. Copyright © 2009 Society of Chemical Industry