Hyperbranched‐modified epoxy thermosets: Enhancement of thermomechanical and shape‐memory performances

In this study a complete characterization of the thermomechanical and shape‐memory properties of epoxy shape‐memory polymers modified with hyperbranched polymer and aliphatic diamine was performed. Focusing on the mechanical properties that are highly desirable for shape‐memory polymers, tensile behavior until break was analyzed at different temperatures and microhardness and impact strength were determined at room temperature. As regards shape memory performance, the materials were fully characterized at different programming temperatures to study how this influenced the recovery ratio, fixity ratio, shape‐recovery velocity, and switching temperature. Tensile testing revealed a peak in deformability and in the stored energy density at the onset of the glass transition temperature, demonstrating that this is the best programming temperature for obtaining the best shape‐memory performances. The Young's moduli revealed more rigid structures in formulations with higher hyperbranched polymer content, while microhardness showed higher values with increasing hyperbranched polymer content due to the increased crosslinking density. Impact strength was greatly improved as the aliphatic diamine content increases due to the energy dissipation capability of its flexible structure. As regards the shape‐memory properties, increasing the programming temperature has a minor effect on formulations with a lower hyperbranched polymer content and worsens these properties when the hyperbranched polymer content is increased. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44623.     

Effect of phenol end functional switching segments on the shape memory properties of epoxy‐cyanate ester system

The effect of phenol end functional shape memory oligomers on the shape memory properties of an epoxy‐cyanate ester resin system was examined. The basic resin system consisted of diglycidyl ether of bisphenol A (DGEBA) cured with bisphenol A dicyanate (BADC). For conferring the shape memory properties, the switching segment (SS) components selected are α, ω‐phenol‐terminated poly(tetramethyleneoxide) (PPTMO), poly(ε‐caprolactone) (PPCL), and poly(propylene glycol) (PPPG). Epoxy‐cyanate ester blend of defined composition was analyzed for thermal, mechanical, thermo‐mechanical, and shape memory properties at two concentrations of the three SSs. The transition temperature of heavily SS loaded matrix increased in the order: PPTMO < PPCL < PPPG commensurate with crystallizability of SS segments at ambient. For same reason flexural property showed an increasing trend. This is in league with the increased crystallizability of the shape memory polymer components. The shape fixity, recovery extent, and recovery time followed a reverse order: PPPG < PPCL < PPTMO. In contrast to the alcohol terminated shape memory components, phenol terminal groups were helpful in integrating the shape memory segments into the matrix by way of reaction with both epoxy and cyanate groups. The coreaction was conducive for achieving better shape memory properties and decreasing the transition temperature. A direct relation existed between the modulus ratio and the shape recovery property. Higher concentration of the SSs caused a diminution in transition temperature but enhanced the shape memory properties, though the mechanical properties were adversely affected. The shape recovery increased with increase in temperature. All polymers possessed good mechanical properties and thermal stability. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41196.     

UV curable micro-structured shape memory epoxy with tunable performance

Micro-structured shape memory polymer (SMP) surfaces are indispensable in various applications. Epoxy polymer emerged as an ideal candidate for SMP surfaces due to its low curing shrinkage and superior thermo-mechanical properties. In this study, we develop a UV curable epoxy system with tunable glass transition temperature and superior shape memory performance. The glass transition temperatures can widely range from 49 to 164°C by simply tuning the ratio of two comonomers. All samples possess excellent shape fixity, shape recovery ratios, and cycling stability. The synergy of the moldable liquid epoxy precursors and the spatiotemporal UV light allows shape memory epoxy with both surface microstructures and complex macro-geometries. We anticipate this UV curable epoxy will expand the scopes of surface shape memory applications.     

Facile tailoring of thermal transition temperatures of epoxy shape memory polymers

A critical parameter for a shape memory polymer (SMP) lies in its shape memory transition temperature. For an amorphous SMP polymer, it is highly desirable to develop methods to tailor its T_g, which corresponds to its shape memory transition temperature. Starting with an amine cured aromatic epoxy system, epoxy polymers were synthesized by either reducing the crosslink density or introducing flexible aliphatic epoxy chains. The thermal and thermomechanical properties of these epoxy polymers were characterized by differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). All the crosslinked epoxy polymers with T_g's above room temperature were found to possess shape memory properties. Overall, our approach represents a facile method to precisely tune the T_g of epoxy SMP polymers ranging from room temperature to 89 °C.     

Multiple shape memory effects of trans‐1,4‐polyisoprene and low‐density polyethylene blends

A novel series of shape memory blends of trans‐1,4‐polyisoprene (TPI) and low‐density polyethylene (LDPE) were prepared using a simple physical blending method. The mechanical, thermal and shape memory properties of the blends were studied and schemes proposed to explain their dual and triple shape memory behaviors. It was found that the microstructures played an important role in the shape memory process. In TPI/LDPE blends, both the TPI crosslinking network and LDPE crystalline regions could work as fixed domains, while crystalline regions of LDPE or TPI could act as reversible domains. The shape memory behaviors were determined by the components of the fixed and reversible domains. When the blend ratio of TPI/LDPE was 50/50, the blends showed excellent dual and triple shape memory properties with both high shape fixity ratio and shape recovery ratio. © 2017 Society of Chemical Industry     

Significantly improving electro‐activated shape recovery performance of shape memory nanocomposite by self‐assembled carbon nanofiber and hexagonal boron nitride

This study presents two effective approaches to significantly improve the electro‐thermal properties and electro‐activated shape recovery performance of shape memory polymer (SMP) nanocomposites that are incorporated with carbon nanofibers (CNFs) and hexagonal boron nitrides (h‐BNs), and show Joule heating triggered shape recovery. CNFs were self‐assembled and deposited into buckypaper form to significantly improve the electrical properties of SMP and achieve the shape memory effect induced by electricity. The h‐BNs were either blended into or self‐assembled onto CNF buckypaper to significantly improve the thermally conductive properties and electro‐thermal performance of SMPs. Furthermore, the shape recovery behavior and temperature profile during the electrical actuation of the SMP nanocomposites were monitored and characterized. It was found that a unique synergistic effect of CNFs and h‐BNs was presented to facilitate the heat transfer and accelerate the electro‐activated shape recovery behavior of the SMP nanocomposites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40506.     

Preparation and properties of silanized vapor‐grown carbon nanofibers/epoxy shape memory nanocomposites

Silanized vapor‐grown carbon nanofiber/epoxy (silanized‐VGCNF/EP) shape memory polymer (SMP) nanocomposites are successfully fabricated by using a composite molding technology. The surface functionalization of VGCNF is performed using an acid treatment followed by a reaction with silane. The oxidation as well as silanization of VGCNF and silanized‐VGCNF/EP nanocomposites are systematically and explicitly characterized using various analytical methods. The influence of the silane‐functionalized VGCNF on the properties of VGCNF/EP nanocomposites is investigated using field emission scanning electronic microscopy (FE‐SEM) and a dynamic mechanical analysis (DMA). The shape memory properties of the silanized‐VGCNF/EP nanocomposites are evaluated by a fold‐deploy shape memory test. The results reveal that the silanized‐VGCNF is preferably dispersed in the epoxy resin matrix. Furthermore, the glass transition temperature of silanized‐VGCNF/EP nanocomposites is enhanced, and the shape memory properties of the silanized‐VGCNF/EP nanocomposites are significantly improved. POLYM. COMPOS., 35:412–417, 2014. © 2013 Society of Plastics Engineers     

Short glass fiber reinforced radiation crosslinked shape memory SBS/LLDPE blends

The poly(styrene‐b‐butadiene‐b‐styrene) triblock copolymer (SBS) and linear low density polyethylene(LLDPE) were blended and irradiated by γ‐rays to prepare shape memory polymer(SMP). Various amounts of short glass fiber (SGF) were filled into SMP to form a novel shape memory SGF/SBS/LLDPE composite. The effect of SGF on the shape memory SGF/SBS/LLDPE composite was studied in terms of mechanical, dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC) and shape memory effects. It is found that the SGF act as reinforcing fillers and significantly augment the glassy and rubbery stated moduli, tensile strength and shape memory properties. When SGF content is <2.0 wt %, full recovery can be observed after only several minutes at different temperatures and shape recovery speed reduces as the SGF content increases. The shape recovery time decreases as the temperature of the shape memory test increases and the shape recovery rate decreases with increment of cycle times. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40691.     

Characterization and strain‐energy‐function‐based modeling of the thermomechanical response of shape‐memory polymers

Shape‐memory polymers (SMPs) are an emerging class of active polymers that can be used on a wide range of reconfigurable structures and actuation devices. In this study, an epoxy‐based SMP was synthesized, and its thermomechanical behaviors were comprehensively characterized. The stress–strain behavior of the SMP was determined to be nonlinear, finite deformation in all regions. Strain‐energy‐based models were used to capture the complicated stress–strain behavior and shape‐recovery response of the SMP. Among various strain energy functions, the stretch‐based Ogden model provided the best fit to the experimental observations. Compared to the sophisticated models developed for SMPs, the strain‐energy‐based model was found to be reliable and much easier to use for practical SMP designs. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41861.     

Numerical study of smart honeycomb core using shape memory polymers

Shape memory polymers (SMPs) attract widespread attention because they are able to maintain a temporary deformation after unloading and recover the initial shape under high temperature conditions. Based on a three‐dimensionally constitutive equation of SMPs, a finite element program is followed by compiling user‐defined material subroutine, which describes the shape memory behavior of thermo‐mechanical experiment. A honeycomb core using SMP is designed, which has the ability to recover the initial shape after deformation and be used as a smart core for sandwich structures. To prove their advantages in the engineering application, a series of thermodynamic behaviors of the SMP honeycomb core are simulated, including loading at high temperature, cooling, unloading at the low temperature, and recovering original shape on heating. Shape memory behaviors of tensile, compressive, bending, and locally sunken deformations are demonstrated and the effect of time and temperature on the recovery process is discussed. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45672.     

A novel type of shape memory polymer blend and the shape memory mechanism

A novel styrene-butadiene-styrene tri-block copolymer (SBS) and poly(?-caprolactone) (PCL) blend were introduced for its shape memory properties. Compared to the reported shape memory polymers (SMPs), this novel elastomer and switch polymer blend not only simplified the fabrication process but also offer a controllable approach for the study of mechanisms and the optimization of shape memory performances. Microstructures of this blend were characterized by differential scanning calorimetry (DSC), AFM microscope observation and tensile test. DSC results demonstrated the immiscibility between SBS and PCL. AFM images and stress-strain plot further confirmed the two-phase morphology within the blend. It was found that the SBS and PCL continuous phases contributed to the shape recovery and shape fixing performances, respectively. A detailed shape memory mechanism for this type of SMP system was then concluded and an optimized SMP system with both good recovery and fixing performances was designed from this mechanism.     

Challenges of shape memory polymers: A review of the progress toward overcoming SMP's limitations

Many applications ranging from biomedical to aerospace have been proposed for the use of shape memory polymers (SMPs). To optimize SMPs properties for appropriately targeting such wide‐spreading application requirements, it becomes necessary to understand the structure/property relationships in SMPs. The literature was reviewed and the recent advances made in the development of SMPs were determined to establish guidelines for composition and structure considerations for designing SMPs with targeted chemical, physical, and shape memory (SM) properties. It was concluded that covalently crosslinked glassy thermosets appear to be better SMP candidates because of their intrinsically higher modulus, greater thermal and chemical stability, higher shape fixity and recovery, and possibly their longer cycle life. However, material design allows for reaching comparable or better properties for all classes of SMPs. This emphasizes that optimization of SMPs requires application‐specific molecular, structural, and geometrical design. Current techniques for improving stress recovery and cycle time, which compared to shape memory alloys are the two main limitations of SMPs, are extensively discussed. Understanding the relationships between the composition and structure of an SMP and its SM properties as well as its limitations enables one to better define the development areas for high performance SMPs. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Photo-mediated copper(I)-catalyzed azide-alkyne cycloaddition (CuAAC) “click” reactions for forming polymer networks as shape memory materials

The formation of polymer networks polymerized with the Copper (I) – catalyzed azide – alkyne cycloaddition (CuAAC) click reaction is described along with their accompanying utilization as shape memory polymers. Due to the click nature of the reaction and the synthetic accessibility of azide and alkyne functional-monomers, the polymer architecture was readily controlled through monomer design to manipulate crosslink density, ability for further functionalization, and the glass transition temperature (55–114 °C). Free strain recovery is used to quantify the shape memory properties of a model CuAAC network resulting in excellent shape fixity and recovery of 99%. The step growth nature of this polymerization results in homogenous network formation with narrow glass transitions ranges having half widths of the transition close to 15 °C for these materials resulting in shape recovery sharpness of 3.9%/°C in a model system comparable to similarly crosslinked chain growth polymers. Utilization of the CuAAC reaction to form shape memory materials opens a range of possibilities and behaviors that are not readily achieved in other shape memory materials such as (meth) acrylates, thiol-ene, thiol-Michael, and poly(caprolactone) based shape memory materials.     

Bio-based shape memory epoxy resin synthesized from rosin acid

A bio-based shape memory epoxy resin (DGEAPA) was synthesized from rosin to achieve the sustainability of shape memory epoxy resin, and its chemical structure was determined by FTIR and ¹H NMR. For comparison, a petroleum-based epoxy, diglycidyl ester of terephthalic acid (DGT) having one benzene ring, was also synthesized. The properties, including thermal and mechanical properties, as well as shape memory properties of the epoxy resins cured with poly(propylene glycol)-bis (2-aminopropyl ether) (D230), were studied by differential scanning calorimeter, dynamic mechanical analysis, thermogravimetric analysis, tensile test, and U-type shape memory test. The effect of the stoichiometric ratio n_DGEAPA/n_DGT on the properties was studied as well. The thermal and mechanical properties, including thermal stability, glass transition temperature, tensile strength, and modulus of the cured epoxy systems, were found to be increased with DGEAPA incremental content, and the cured neat rosin-based epoxy system exhibited the highest properties. Both the cured rosin-based epoxy and the cured DGEAPA showed significant shape memory performance. Meanwhile, the rosin ring structure made the cured rosin-based epoxy systems display excellent shape recovery fixity, while small lower shape recovery and shape recovery rate relative to the cured neat DGT system. Therefore, the rosin-based epoxy resin has a great potential in the shape memory material applications.     

Surface grafting of carbon fibers with artificial silver‐nanoparticle‐decorated graphene oxide for high‐speed electrical actuation of shape‐memory polymers

Poor heat conduction in the interface between the carbon fiber and polymer matrix is a problem in the actuation of shape‐memory polymer (SMP) composites by Joule heating. In this study, we investigated the effectiveness of grafting silver‐nanoparticle‐decorated graphene oxide (GO) onto carbon fibers to improve the electrothermal properties and Joule‐heating‐activated shape recovery of SMP composites. Self‐assembled GO was grafted onto carbon fibers to enhance the bonding of the carbon fibers with the polymeric matrix via van der Waal's forces and covalent crosslinking, respectively. Silver nanoparticles were further self‐assembled and deposited to decorate the GO assembly, which was used to decrease the thermal dissimilarity and facilitate heat transfer from the carbon fiber to the polymer matrix. The carbon fiber was incorporated with SMP to achieve the shape recovery induced by Joule heating. We found that the silver‐nanoparticle‐decorated GO helped us achieve a more uniform temperature distribution in the SMP composites compared to those without decoration. Furthermore, the shape‐recovery behavior and temperature profile during the Joule heating of the SMP composites were characterized and compared. A unique synergistic effect of the carbon fibers and silver‐nanoparticle‐decorated GO was achieved to enhance the heat transfer and a higher speed of actuation. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41673.     

Nanoindentation of shape memory polymer networks

This work examines the small-scale deformation and thermally induced recovery behavior of shape memory polymer networks as a function of crosslinking structure. Copolymer shape memory materials based on diethylene glycol dimethacrylate and polyethylene glycol dimethacrylate with a molecular weight of 550 crosslinkers and a tert-butyl acrylate linear chain monomer were synthesized with varying weight percentages of crosslinker from 0 to 100%. Dynamic mechanical analysis is used to acquire the bulk thermomechanical properties of the polymers, including the glass transition temperature and the elastic modulus over a wide temperature range. Instrumented nanoindentation is used to examine ambient temperature deformation of the polymer networks below their glass transition temperature. The glassy modulus of the networks measured using nanoindentation is relatively constant as a function of crosslinking density, and consistent with values extracted from monotonic tensile tests. The ambient temperature hardness of the networks increases with increasing crosslinking density, while the dissipated energy during indentation decreases with increasing crosslinking density. The changes in hardness correlated with the changes in glass transition but not changes in the rubbery modulus, both of which can scale with a change in crosslink density. Temperature induced shape recovery of the indentations is studied using atomic force microscopy. For impressions placed at ambient temperature, the indent shape recovery profile shifts to higher temperatures as crosslink density and glass transition temperature increase.     

Thermomechanical and shape memory properties of thermosetting shape memory polymer under compressive loadings

Shape memory polymers (SMPs) are an emerging class of active polymers that may be used for a range of reconfigurable structures. In this study, the thermomechanical and shape memory behavior of a thermosetting SMP was investigated using large‐scale compressive tests and small‐scale indentation tests. Results show that the SMP exhibits different deformation modes and mechanical properties in compression than in tension. In glassy state, the SMP displays significant plastic deformation and has a much higher modulus and yield strength in comparison to those obtained in tension. In rubbery state, the SMP behaves like a hyperelastic material and again has a much higher modulus than that obtained in tension. The SMPs were further conditioned separately in simulated service environments relevant to Air Force missions, namely, (1) exposure to UV radiation, (2) immersion in jet‐oil, and (3) immersion in water. The thermomechanical and shape recovery properties of the original and conditioned SMPs were examined under compression. Results show that all the conditioned SMPs exhibit a decrease in T_g as compared to the original SMP. Environmental conditionings generally result in higher moduli and yield strength of the SMPs in the glassy state but lower modulus in the rubbery state. In particular, the UV exposure and water immersion, also weaken the shape recovery abilities of the SMPs. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Thermomechanical characterization of a shape memory polymer based self-repairing syntactic foam

While the current self-healing approaches such as micro-capsules, hollow fibers, thermally reversible covalent bonds, ionomers, incorporation of thermoplastic particles, etc., are very effective in self-healing micro-length scale damage, self-healing of structural scale or macro-length scale damage remains one of the grand challenges facing the self-healing community. We believe that self-healing of structural damage may need multiple steps, at least two steps: close then heal (CTH), similar to the biological healing of wounds in the skin. In a previous study [1], it has been proven that the confined shape recovery functionality of a shape memory polymer (SMP) based syntactic foam can be utilized to repair structural damage such as impact damage repeatedly, efficiently, and almost autonomously. The purpose of this study is to investigate the effect of various design parameters on the closing efficiencies of both the pure SMP and the SMP based syntactic foam. A systematic test program is implemented, including glass transition temperature (T_g) determination by dynamic mechanical analysis (DMA), isothermal compressive constitutive behavior at various temperatures, and stress-controlled uniaxial compression programming and shape recovery. During thermomechanical cycle testing, two stress levels are utilized for programming and three confinement conditions (fully confined, partially confined, and free) are investigated for shape recovery. It is found that the programming stress is restored under confined recovery conditions, which helps in fully closing the crack; the foam shifts the T_g higher and increases the stiffness at temperatures above the T_g; higher programming stresses lead to slightly higher shape fixity but lower shape recovery in free recovery cases; a higher programming stress also results in a higher peak stress for confined recovery conditions; while the peak stress recovered is controlled by thermal stress, the final stress recovered is controlled by the programming stress, which is stored and recovered using an entropic mechanism. This study lays a solid foundation for using shape memory polymer based composites to self-repair macro-length scale damage.     

Thermomechanical studies of aluminum nitride filled shape memory polymer composites

High thermal conductivity polyurethane shape memory polymer (SMP) composites filled with aluminum nitride (AlN) were fabricated, and their thermal and thermomechanical properties were studied. The purpose of this microstructure is to improve the thermal properties of the SMPs at low filler content. Morphology of AlN filler in polyurethane SMP matrix and the resulting thermal conductivity was also investigated. Thermal studies have shown that AlN is an effective filler for reinforcement of the polyurethane SMP and that it does not deteriorate the stable physical crosslink structure of the polyurethane, which is necessary to store the elastic energy in the service process of the shape memory material. The thermal conductivities of these SMP composites in relation to filler concentration and temperature were investigated, and it was found that the thermal conductivity can increase up to 50 times in comparison with that of the pure SMP. Furthermore, differential scanning calorimetry tests have shown a significant decrease in the glass transition temperature of the switching segment. Dynamic mechanical studies have shown that the storage modulus of the composites increase with higher AlN content in both glassy and rubbery state. Damping peak decreases and also the curve of damping becomes broader with increasing filler content. Strain fixity rate which expresses the ability of the specimens to fix their strain has been improved slightly in the presence of AlN filler but the final recovery rate of the shape memory measurement has decreased evidently. POLYM. COMPOS., 28:287–293, 2007. © 2007 Society of Plastics Engineers     

Influences of phase composition and thermomechanical conditions on shape memory properties of segmented polyurethanes with amorphous reversible phase

We synthesized series of shape memory polyurethanes with amorphous reversible phase (T_g‐SMPUs) and systematically studied their microphase structure and shape memory properties. The T_g‐SMPUs having no or less hard phase showed lower shape recovery. When the volume fraction of hard phase was in the range of 20–30%, the T_g‐SMPUs exhibited the highest shape recovery. As the fraction of hard phase increased further the shape recovery decreased, because more polymer components with higher glass transition temperatures (T_gs) would participate in strain storage. For the T_g‐SMPUs having similar T_gs, those polymers having higher volume fraction of hard phase exhibited higher shape fixity, broader shape recovery region, and larger recovery stress. Increasing deformation strain could raise shape fixity and recovery stress but broaden shape recovery region. The highest recovery stress of a material could be achieved when the deformation occurred at its glass transition temperature below which decreasing deformation temperature could not increase recovery stress further. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers