The effect of graphene oxide on UV curing kinetics and properties of SU8 nanocomposites

In the present study SU8 nanocomposites were prepared by incorporating graphene oxide (GO ), and its effect on the UV curing kinetics, morphology, electrical, hardness and thermal properties of the nanocomposites were investigated at different loading levels of GO (0.1 ? 3 wt%). Studying the reaction kinetics of the UV curing process by means of real‐time infrared spectroscopy showed that the polymerization rate and the final conversion of epoxy groups was related to the loading level of GO in the nanocomposites. An autocatalytic kinetics model of the curing reaction confirmed the effect of GO nanoparticles on the curing rate constant (k ), the order of the initiation reaction (m ) and the ultimate conversion of the UV ‐cured nanocomposites. Appropriate experimental observations indicated that dispersion of GO within the resin plays a critical role on the cure kinetics and final conversion. The results of the kinetics modeling and morphological observations showed that the curing rate constant of the nanocomposites is highly dependent on the GO content and its dispersion state, indicating that GO prevents epoxy resin crosslinking by photoinitator deactivation. Moreover, oxygen functionalities, such as hydroxyl and carboxyl groups, on the surface of GO facilitate interfacial interactions between epoxy groups from the matrix and GO . Electrical conductivity measurements demonstrated that the UV ‐induced photo‐cured GO filled resins are conductive SU8 nanocomposites. It was observed that the thermal stability of the nanocomposites is enhanced due to the dispersion of GO in the matrix. Moreover, the microhardness analysis showed that addition of GO to neat SU8 increases the mechanical hardness of the nanocomposite. © 2016 Society of Chemical Industry     

Thermal and mechanical behavior of poly(vinyl butyral)‐modified novolac epoxy/multiwalled carbon nanotube nanocomposites

The effects of poly(vinyl butyral) (PVB) and acid‐functionalized multiwalled carbon nanotube modification on the thermal and mechanical properties of novolac epoxy nanocomposites were investigated. The nanocomposite containing 1.5 wt % PVB and 0.1 wt % functionalized carbon nanotubes showed an increment of about 15°C in the peak degradation temperature compared to the neat novolac epoxy. The glass‐transition temperature of the novolac epoxy decreased with increasing PVB content but increased with an increase in the functionalized carbon nanotube concentration. The nanocomposites showed a lower tensile strength compared to the neat novolac epoxy; however, the elongation at break improved gradually with increasing PVB content. Maximum elongation and impact strength values of 7.4% and 17.0 kJ/m² were achieved in the nanocomposite containing 1.5 wt % PVB and 0.25 wt % functionalized carbon nanotubes. The fractured surface morphology was examined with field emission scanning electron microscopy, and correlated with the mechanical properties. The functionalized carbon nanotubes showed preferential accumulation in the PVB phase beyond 0.25 wt % loading. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43333.     

Effect of crosslink density on thermal conductivity of epoxy/carbon nanotube nanocomposites

The effect of the polymeric crosslink density on the thermal conductivity of an epoxy nanocomposite was investigated by adding two different diamine‐functionalized multiwalled carbon nanotubes (diamine‐MWNTs) to the epoxy resin as co‐curing agents and conducting fillers. Tetramethylenediamine (TMDA)‐MWNTs resulted in an epoxy nanocomposite with a higher crosslink density than octamethylenediamine (OMDA)‐MWNTs. Interestingly, epoxy/TMDA‐MWNT nanocomposites under 1.5 wt % nanotube concentration, showed a higher thermal conductivity than an epoxy/OMDA‐MWNT nanocomposite with the same concentration of nanotubes. In contrast, for higher diamine‐MWNT concentrations (over 2.0 wt %), the thermal conductivity of the epoxy/OMDA‐MWNT nanocomposite was higher than that with TMDA‐MWNTs. We observed that for low MWNT concentrations, where a percolating network was not formed, a high crosslink density enhanced the thermal conductivity via phonon transport. However, for high MWNT concentrations, a high crosslink density hinders the formation of a percolating network and lowers the thermal conductivity. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44253.     

Tough hyperbranched epoxy/poly(amido‐amine) modified bentonite thermosetting nanocomposites

A tough and highly flexible hyperbranched epoxy and poly(amido‐amine) modified bentonite based thermosetting nanocomposite was demonstrated. The FTIR, XRD, and TGA analyses confirmed the modification of bentonite. The formation of partially exfoliated structure of the nanocomposite with good physicochemical interactions among the hyperbranched epoxy, poly(amido‐amine) hardener and modified clay was investigated by the FTIR, XRD, SEM, and TEM analyses. Significant improvements of 750% toughness, 300% elongation at break, 50% tensile strength, 300% modulus, and 250% adhesive strength of the pristine epoxy were achieved by the formation of nanocomposites with 3 wt % of modified clay. The experimental modulus values of the nanocomposites were compared with three theoretical models to account the interactions between filler and matrix. Thus, the studied epoxy nanocomposite has great potential to be used as an advanced epoxy thermoset. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40327.     

Graphene oxide reinforced chitosan/polyvinylpyrrolidone polymer bio‐nanocomposites

Bio‐nanocomposite films based on chitosan/polyvinylpyrrolidone (CS/PVP) and graphene oxide (GO) were processed using the casting/evaporation technique. It has been found that the three components of bio‐nanocomposites can be easily mixed in controlled conditions enabling the formation of thick films with high quality, smooth surface and good flexibility. Structural and morphological characterizations showed that the GO sheets are well dispersed in the CS/PVP blend forming strong interfacial interactions that provide an enhanced load transfer between polymer chains and GO sheets thus improving their properties. It has been found that the water resistance of the CS/PVP blend is improved, and the hydrolytic degradation is limited by addition of 0.75 and 2 wt % GO. The modulus, strength, elongation and toughness of the bio‐nanocomposites are together increased. Herein, the steps to form new bio‐nanocomposite films have been described, taking the advantage of the combination of CS, PVP and GO to design the aforementioned bio‐nanocomposite films, which allow to have extraordinary properties that would have promising applications as eventual packaging materials. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41042.     

High-performance epoxy nanocomposites via constructing rigid structured interphase with epoxy-rich graphene oxide

Epoxy resins, as the most important thermosetting matrix of carbon fiber reinforced polymer (CFRP) composites, are widely used in the structural field, but the highly intrinsic brittleness of epoxy resins greatly limits their application. Therefore, it is urgent to develop new method to prepare high-performance epoxy composites. In this research, GO riched with rigid short-chain structure epoxy group on its surface was synthesized by chemically grafting dopamine, hexachlorocyclotriphosphazene and glycidol successively. Then the modified nanofillers were incorporated into the epoxy matrix to prepare high-performance nanocomposites. The effect of epoxy-rich GO nanosheets as fillers on mechanical properties of aerospace grade epoxy was studied. The results revealed that the epoxy-rich GO could effectively optimize the performance of epoxy resins owing to forming the rigid structured interphase. The tensile strength and elongation at break of the nanocomposites were up to 113 MPa and 7.6% with 0.075 wt% additives, respectively, which greatly surpassed the value reported by the limited researches on strengthening epoxy with GO and its derivate nanofillers. Therefore, instructive idea and effective method were provided to obtain high-performance polymer nanocomposite matrix in this study.     

E‐beam‐cured layered‐silicate and spherical silica epoxy nanocomposites

This research demonstrates that an epoxy nanocomposite can be made through electron beam (e‐beam) curing. The nanofillers can be two‐dimensional (layered‐silicate) and zero‐dimensional (spherical silica). Both the spherical silica epoxy nanocomposite and the layered‐silicate epoxy nanocomposite can be cured to a high degree of curing. The transmission electron microscopy (TEM) and small‐angle X‐ray scattering of the e‐beam‐cured layered‐silicate epoxy nanocomposites demonstrate the intercalated nanostructure or combination of exfoliated and intercalated nanostructure. The TEM images show that the spherical silica epoxy nanocomposite has the morphology of homogeneous dispersion of aggregates of silica nanoparticles. The aggregate size is ～ 100 nm. The dynamic mechanical analysis shows that the storage modulus of the spherical silica nanocomposite has been improved, and the glass transition temperature can be very high (～ 175°C). © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Poly(methyl methacrylate) nanocomposites based on graphene oxide: a comparative investigation of the effects of surface chemistry on properties and foaming behavior

The effects of oxygen functional groups and alkyl chains at the surface of graphene oxide (GO) on the thermal stability, mechanical properties and foaming behavior of poly(methyl methacrylate) (PMMA) nanocomposites were investigated. Alkyl‐functionalized GO (GO‐ODA) was prepared by grafting octadecylamine (ODA) on the surface of GO. PMMA/GO and PMMA/GO‐ODA nanocomposite were obtained by solution blending and were foamed using supercritical carbon dioxide (scCO₂). GO‐ODA, with the presence of alkyl chains, showed a better dispersion capability in PMMA matrix than GO with a large amount of oxygen functional groups. In addition, the good dispersion capability increased thermal stability and mechanical strength. In comparison with PMMA/GO samples foamed at 70 °C, PMMA/GO‐ODA nanocomposite foams displayed improved cell structures with higher cell density, smaller cell size and more homogeneous cell size distribution, which results from the strong heterogeneous nucleation due to alkyl chains on the GO surface. The foaming behaviors became more complicated at 80 °C as the GO might be intercalated and exfoliated with the aid of scCO₂, thus further enhancing the heterogeneous nucleation during the foaming process. The results indicated that the surface chemistry of GO was closely related to the properties and foaming behavior of the nanocomposites. © 2016 Society of Chemical Industry     

In situ development of bio‐based polyurethane‐blend‐epoxy hybrid materials and their nanocomposites with modified graphene oxide via non‐isocyanate route

We developed a series of sunflower oil‐based non‐isocyanate polyurethane (NIPU)‐blend‐epoxy hybrid materials (HNIPUs) and their nanocomposites with amine‐functionalized graphene oxide (AF‐GO). Firstly, carbonated sunflower oil (CSFO) containing five‐membered cyclocarbonate groups was synthesized by the reaction of epoxidized sunflower oil with carbon dioxide (CO₂) at a pressure of 50 bar and temperature of 110 °C. Then, a series of HNIPUs were synthesized using a mixture of CSFO and a commercially available epoxy resin in various amounts (10, 20 and 30 wt% with respect to CSFO) using isophorone diamine as the curing agent. The HNIPU with 30 wt% epoxy showed the best mechanical properties. Finally, nanocomposites of 30 wt% HNIPU‐based composition were prepared with various amounts of AF‐GO (0.3, 0.6 and 1.0 wt%) and were characterized using Fourier transform infrared and ¹H NMR spectroscopies, X‐ray diffraction and scanning electron microscopy. These results emphasize the potentiality of this environmentally friendly approach for preparing renewable HNIPU and nanocomposite materials of high performances. © 2018 Society of Chemical Industry     

Epoxy resin containing the poly(sily ether): Preparation,morphology, and mechanical properties

The poly(sily ether) with pendant chloromethyl groups (PSE) was synthesized by the polyaddition of dichloromethylsilane (DCM) and diglycidylether of bisphenol A (DGEBA) with tetrabutylammonium chloride (TBAC) as a catalyst. This polymer was miscible with diglycidyl ether of bisphenol A (DGEBA), the precursor of epoxy resin. The miscibility is considered to be due mainly to entropy contribution because the molecular weight of DGEBA is quite low. The blends of epoxy resin with PSE were prepared through in situ curing reaction of diglycidyl ether of bisphenol A (DGEBA) and 4,4′‐diaminodiphenylmethane (DDM) in the presence of PSE. The DDM‐cured epoxy resin/PSE blends with PSE content up to 40 wt % were obtained. The reaction started from the initial homogeneous ternary mixture of DGEBA/DDM/PSE. With curing proceeding, phase separation induced by polymerization occurred. PSE was immiscible with the 4,4′‐diaminodiphenylmethane‐cured epoxy resin (ER) because the blends exhibited two separate glass transition temperatures (T_gs) as revealed by the means of differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). SEM showed that all the ER/PSE blends are heterogeneous. Depending on blend composition, the blends can display PSE‐ or epoxy‐dispersed morphologies, respectively. The mechanical test showed that the DDM‐cured ER/PSE blend containing 25 wt % PSE displayed a substantial improvement in Izod impact strength, i.e., epoxy resin was significantly toughened. The improvement in impact toughness corresponded to the formation of PSE‐dispersed phase structure. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 505–512, 2003     

Effects of Nickel Oxide (NiO) nanoparticles on the performance characteristics of the jatropha oil based alkyd and epoxy blends

Plant oil based alkyd resin was prepared from jatropha oil and blended with epoxy resin. Subsequently, alkyd/epoxy/NiO nanocomposites with different wt % of NiO nanoparticles have been prepared by mechanical mixing of the designed components. The structure, morphology, and performance characteristics of the nanocomposites were studied by UV‐visible spectroscopy, Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), X‐ray diffraction (XRD), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and universal testing machine (UTM). The alkyd/epoxy/NiO nanocomposites showed the gradual increase in thermal stability with increasing NiO content. With 3 wt % NiO content the tensile strength of the nanocomposite increased by 19 MPa (more than twofold) when compared with the pristine polymer. Limiting oxygen index (LOI) value of the nanocomposites indicate that the incorporation of NiO nanoparticles even in 1 wt % can greatly improves the flame retardant property of the nanocomposites. This study confirms the strong influence of NiO nanoparticles on the thermal, mechanical, and flame retardant properties of the alkyd/epoxy/NiO nanocomposites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41490.     

Transparent dispensible high‐refractive index ZrO2/epoxy nanocomposites for LED encapsulation

In this study, we report a facile ex situ approach to preparing transparent dispensible high‐refractive index ZrO₂/epoxy nanocomposites for LED encapsulation. Highly crystalline, near monodisperse ZrO₂ nanoparticles (NPs) were synthesized by a nonaqueous approach using benzyl alcohol as the coordinating solvent. The synthesized particles were then modified by (3‐glycidyloxypropyl)trimethoxysilane (GMS) ligand. It was found that, with tiny amount of surface‐treating ligand, the modified ZrO₂ NPs were able to be easily dispersed in a commercial epoxy matrix because of the epoxy compatible surface chemistry design as well as the small matrix molecular weight favoring mixing. Transparent thick (1 mm) ZrO₂/epoxy nanocomposites with a particle core content as high as 50 wt % and an optical transparency of 90% in the visible light range were successfully prepared. The refractive index of the prepared composites increased from 1.51 for neat epoxy to 1.65 for 50 wt % (20 vol %) ZrO₂ loading and maintained the same high‐Abbe number as the neat epoxy matrix. Compared with the neat epoxy encapsulant, an increase of 13.2% in light output power of red LEDs was achieved with the 50 wt % ZrO₂/epoxy nanocomposite as the novel encapsulant material. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3785–3793, 2013     

Graphene Oxide as a Prospective Graft in Polyethylene Glycol for Enhancing the Toughness of Epoxy Nanocomposites

Polyethylene glycol (PEG) was successfully grafted onto the surface of graphene oxide (GO) by the “grafting to” technique. PEG, GO as well as the PEG grafted GO (GO-g-PEG) was successfully incorporated into an epoxy matrix and subsequently cured using diethylenetoluenediamine (DETDA) to make epoxy nanocomposites. Mechanical, thermal, and rheological properties of the epoxy nanocomposites were studied to check the effectiveness of these fillers in the epoxy matrix. An improvement of 255% and 334% at a very low filler loading of about 0.1 wt% was observed in the fracture toughness of GO and GO-g-PEG loaded systems versus the neat epoxy. Toughening mechanisms are also explained by analyzing SEM images of the fractured surface. Modeling of rheological properties was carried out by following time-independent Newtonian model. The homogeneity of the epoxy filler systems are explained with the help of Cole–Cole plots. The thermal stability of the filler loaded epoxy composites was examined in detail by TGA. Improvements in mechanical properties reveal the potential benefit of the grafting process in epoxy toughening. POLYM. ENG. SCI., 60:773–781, 2020. © 2020 Society of Plastics Engineers     

Synthesis and characterization of epoxy based nanocomposites

Epoxy‐clay nanocomposites were synthesized to examine the effects of the content and type of different clays on the structure and mechanical properties of the nanocomposites. Diglycidyl ether of bisphenol‐A (epoxy) was reinforced by 0.5–11 wt % natural (Cloisite Na⁺) and organically modified (Cloisite 30B) types of montmorillonite. SEM results showed that as the clay content increased, larger agglomerates of clay were present. Nanocomposites with Cloisite 30B exhibited better dispersion and a lower degree of agglomeration than nanocomposites with Cloisite Na⁺. X‐ray results indicated that in nanocomposites with 3 wt % Cloisite 30B, d‐spacing expanded from 18.4 Å (the initial value of the pure clay) to 38.2 Å. The glass transition temperature increased from 73°C, in the unfilled epoxy resin, to 83.5°C in the nanocomposite with 9 wt % Cloisite 30B. The tensile strength exhibited a maximum at 1 wt % modified clay loading. Addition of 0.5 wt % organically modified clay improved the impact strength of the epoxy resin by 137%; in contrast, addition of 0.5 wt % unmodified clay improved the impact strength by 72%. Tensile modulus increased with increasing clay loading in both types of nanocomposites. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1081–1086, 2005     

Preparation and characterization of PVA-g-GO/PVA/PAN composite membrane for pervaporation desalination

Graphene oxide (GO) has extensive applications in membrane-based separations, but its dispersion in the membrane has always been a problem due to the presence of π–π interactions in GO nanosheets. In this study, a grafting reaction was designed by using poly (vinyl alcohol) (PVA) for GO grafting modification and poly (vinyl alcohol)-g-graphene oxide (PVA-g-GO) nanocomposites were synthesized. The grafting material to GO was the same as the basic separation polymer material. PVA-g-GO showed better dispersibility and hydrophilicity than GO, and a series of composite membranes were prepared using a polyacrylonitrile (PAN) ultrafiltration (UF) membrane as a substrate. PVA-g-GO nanocomposites and membranes were characterized by using X-ray diffraction (XRD), thermogravimetric analysis (TGA), Fourier-transform infrared spectroscopy (FTIR), water contact angle, scanning electron microscopy (SEM), etc. The addition of PVA-g-GO improved both the separation performance and anti-swelling property of the composite membrane, and the PVA-g-GO/PVA/PAN composite membrane loaded with 2 wt.% PVA-g-GO obtained a high flux of 4.46 kg/m² · h and a high rejection of 99.99% when dehydrating 3.5 wt.% NaCl solution at 30°C by pervaporation.     

Morphology and thermal/mechanical properties of alkyl‐imidazolium‐treated rectorite/epoxy nanocomposites

A novel organic rectorite (OREC) was prepared by treating the natural sodium‐rectorite (Na‐REC) with ionic liquid 1‐hexadecyl‐3‐methylimidazolium bromide ([C₁₆mim]Br). X‐ray diffraction (XRD) analysis showed that the interlayer spacing of the OREC was expanded from 2.23nm to 3.14nm. Furthermore, two types of OREC/epoxy nanocomposites were prepared by using epoxy resin (EP) as matrix, 2‐ethyl‐4‐methylimidazole (2‐E‐4‐MI) and tung oil anhydride (TOA) as curing agents, respectively. XRD and transmission electron microscope (TEM) analysis showed that the intercalated nanocomposite was obtained with addition of the curing agent 2‐E‐4‐MI, and the exfoliated nanocomposite was obtained with addition of the curing agent TOA when the OREC content was less than 2 wt %. For the exfoliated nanocomposite, the mechanical and thermal property tests indicated that it had the highest improvement when OREC content was 2 wt% in EP. Compared to pure EP, 60.3% improvement in tensile strength, 26.7% improvement in bending strength, 34% improvement in bending modulus, 14°C improvement in thermal decomposition temperature (T_d) and 5.7°C improvement in glass transition temperature (T_g) were achieved. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Investigation of the mechanical,thermal, and anticorrosion properties of epoxy nanocomposite coatings: Effect of synthetic hardener and nanoporous graphene

In the present study, epoxy samples containing nanoporous graphene (NPG) were synthesized and analyzed in terms of mechanical, morphological, thermal, adhesion, and anticorrosion properties. To this end, the employed curing agents (hardeners) were synthesized and NPG content was varied from 0 to 1 wt %. By using a hardener with aliphatic side chains, the toughness of the nanocomposite was improved without a decrease in the modulus. Adding 1 wt % NPG increased the modulus of the nanocomposite by about 30%. The dynamic mechanical results showed an increment in the glass transition of the samples containing 1 wt % NPG. Field emission scanning electron microscopy images were used to observe the fracture surface of the nanocomposites. The thermogravimetric analysis analysis also confirmed that using synthetic hardener and NPG as the nanofiller enhanced the thermal resistance of the samples. The images of the protected metal panel surfaces and their coatings were used to study adhesion and anticorrosion properties. These results indicated that the hardener synthesized in this work along with NPG improved the mechanical, thermal, adhesion, and anticorrosion properties of the epoxy nanocomposites effectively. The specific characteristic of the synthetic hardener was its chemical structure including both aliphatic and cyclic polyamines as the side groups. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46201.     

Preparation of Scratch and Abrasion Resistant Polymeric Nanocomposites by Monomer Grafting onto Nanoparticles, 3. Effect of Filler Particles and Grafting Agents

After modification with different trialkoxysilanes, nano‐sized silica and alumina particles were used as fillers in transparent UV/EB curable acrylates for polymer reinforcement, particularly to attain scratch and abrasion resistant coatings. The acid catalyzed condensation of the organosilanes forms a polysiloxane shell which covers the nanoparticle like a nanocapsule. CP MAS NMR spectroscopy and MALDI‐TOF mass spectrometry proved to be useful for the characterization of the polysiloxane structures. Grafted oligomers with more than 20 monomeric units were observed. Nanoparticles modified by methacroyloxy(propyl)trimethoxysilane and vinyltrimethoxysilane can copolymerize with acrylates. Compared with the pure polymers, these crosslinked polyacrylate nanocomposites, containing up to 35 wt.‐% silica, exhibit markedly improved surface mechanical properties. Promising scratch and abrasion resistance of radiation‐cured nanocomposite materials were also obtained by propyltrimethoxysilane grafting which results in an organophilation of pyrogenic silica. Both colloidal and pyrogenic nano‐sized silica nanopowders were used as fillers in polyacrylate films. The concentration of colloidal SiO₂ in commercial acrylate formulations amounts up to 50 wt.‐%, whereas pyrogenic silica, notwithstanding their surface modification by silanes, results in a thickening effect which limits its content to about 35 wt.‐%. Nevertheless, a comparison showed a distinct improvement in the surface mechanical properties such as haze and diamond microscratch hardness for surface‐modified pyrogenic silica.     

A Novel Method for Manufacturing High‐Performance Layered Silicate/Epoxy Nanocomposites Using an Epoxy–Diamine Adduct to Enhance Compatibility and Interfacial Reactivity

To solve the bottlenecks of poor dispersion and weak interface in nanocomposites, a novel epoxy–diamine adduct (TMA) is synthesized by reacting the epoxy monomer with the curing agent diamine to functionalize montmorillonite (MMT), which is designed to have perfect compatibility and reactivity with the epoxy matrix. Then, pristine MMT and TMA–MMT are incorporated with epoxy resin to fabricate nanocomposites. The correlations between surface functionalization, morphology, and interfacial interaction of the sheets and the composites properties are systematically investigated. The results show that the adduct is successfully synthesized and is terminated with epoxy and amine groups. Improved dispersion/exfoliation with larger surface fractal and smaller gyration radius of TMA–MMT can be obviously observed. At 3 wt% MMT loading, both the strength and modulus obtained from tensile and flexural tests improve significantly (by ≈40%). Moreover, the nanocomposite exhibits excellent N₂ barrier properties. The gas permeability is dramatically reduced by 91% compared to that of the neat epoxy. A model for gas permeation in the nanocomposite reveals that the MMT platelets are homogeneously dispersed in the matrix. Consequently, the improved dispersion/exfoliation and enhancement of the properties confirm the superiority of the adduct generated from the matrix, providing a general method for the development of high‐performance nanocomposites.     

Curing behavior and structure of an epoxy/clay nanocomposite system

The curing behavior of an epoxy/clay nanocomposite system composed of a bifunctional epoxy resin with an aromatic amine curing agent and an organically modified clay was investigated. Differential scanning calorimetry (DSC) was used to investigate the curing behavior of the epoxy/clay nanocomposite system. The curing rate of the nanocomposite system increased with increasing clay content. A kinetic equation, considering an autocatalytic reaction mechanism, could describe fairly well the curing behavior of the epoxy/clay nanocomposite system. The reaction kinetic parameters of the kinetic equation were determined by fitting DSC conversion data to the kinetic equation, using a nonlinear numerical method. Dynamic mechanical analysis was used to investigate the thermomechanical properties of the epoxy/clay nanocomposite system. The glass transition temperature of the epoxy/clay nanocomposite system increased slightly with increasing clay content. The structure of the nanocomposite system was characterized by X‐ray diffraction analysis and transmission electron microscope imaging. The formation of intercalated structures was observed dominantly in the epoxy/clay nanocomposites, together with some exfoliated structures. POLYM. ENG. SCI., 46:1318–1325, 2006. © 2006 Society of Plastics Engineers