The mechanical and rheological behavior of the PA/TPU blend with POE‐g‐MA modifier

In this research, we attempt to improve the impact strength and the viscosity of PA (polyamide) by blending two elastomers, TPU (thermoplastic polyurethane) and POE‐g‐MA (maleic anhydride‐grafted polyethylene‐octene elastomer), in PA matrix with twin screw extruder. The ratio of blending is 80PA/20TPU and 80PA/20TPU/20POE‐g‐MA (66.66PA/16.67TPU/16.67POE‐g‐MA). Results indicate that POE‐g‐MA improves the low viscosity of PA and TPU during the blending process, and also their compatibility. Thus, the 80PA/20TPU/20POE‐g‐MA blend has better tensile stress and elongation than 80PA/20TPU blend, and furthermore POE‐g‐MA significantly improves the impact strength of PA, even to super‐toughness grade. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Structural,rheological, and mechanical properties of PA6/SAN/SEBS ternary blend/organoclay nanocomposites

The aim of this study was to investigate the effect of nanoclay addition on the morphological and mechanical properties of PA6/SAN/SEBS ternary blend. Two different nanoclays with different modifiers and two different mixing sequences were used to investigate the role of thermodynamic and kinetic, respectively, in the nanoclays localization. XRD, SEM, TEM, melt rheology, tensile and Izod impact tests were used to characterize the nanocomposites. Results of characterization of nanocomposites showed that clay localization is a very influential parameter to determine the type of morphology and, consequently, mechanical properties of ternary/clay nanocomposites. It was demonstrated that presence of nanoclay in the matrix results in the increase of stiffness, while localization of nanoclay at the interface improves the toughness and tensile strength. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41969.     

Mechanical,morphological, and thermal properties of nanotalc reinforced PA6/SEBS‐g‐MA composites

Ternary butylene‐styrene‐g‐maleic anhydride (SEBS‐g‐MA) (100/20 w/w) blend with varying content of nanotalc (1, 3, and 5 wt %) were prepared by melt compounding followed by injection molding. Thermal properties were investigated by thermogravimetric analysis (TGA) and the results show that the thermal properties of nanocomposites are slightly improved by the addition of nanotalc content. The morphology of nanocomposites using wide angle X‐ray diffraction (WAXD) and transmission electron microscopy (TEM) revealed the delamination of talc layers in the ternary nanocomposites. The dynamic mechanical properties of the samples were analyzed by using dynamic mechanical thermal analyzer (DMTA). The results show that the storage modulus of the blend monotonically increased while tan δ curve show the diffuse pattern with the nanotalc content. The mechanical properties of PA6/SEBS‐g‐MA nanocomposites were studied by tensile, flexural, and impact tests. The tensile and flexural properties continuously increased while izod impact and elongation‐at‐break decreased with nanotalc content. Various theoretical predictive models were used to correlate tensile modulus with the experimental data. The experimental data shows the positive deviation with the applied models. Bela Pukanszky model has been used to calculate the value of parameter B by employing tensile strength data. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41381.     

Effects of swelling agents on the crystallization behavior and mechanical properties of polyamide 6/clay nanocomposites

Montomorillonite was organically modified with three different swelling agents: n‐dodecylamine, 12‐aminolauric acid, and 1,12‐diaminodecane. These organoclays and polyamide 6 (PA6) were blended in a formic acid solution. X‐ray diffraction analysis showed that the clay still retained its layer structure in the PA6/clay nanocomposite. Consequently, these materials were intercalated nanocomposites. The effects of the swelling agent and organoclay content on the crystallization behavior of the PA6/clay nanocomposites were studied with differential scanning calorimetry. The results showed that the position and width of the exothermic peak of the PA6/clay nanocomposites were changed during the nonisothermal crystallization process. The clay behaved as a nucleating agent and enhanced the crystallization rate of PA6.The crystallinity of PA6 decreased with an increasing clay content. Different swelling agents also affected the crystallization behavior of PA6. The effects of the type and content of the swelling agent on the tensile and flexural properties of PA6/clay nanocomposites were also investigated. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1686–1693, 2003     

Thermal and mechanical properties of PA12/C30B nanocomposites in relationship with nanostructure

This work focuses on the effect of nanoclay mass fraction on the properties of polyamide 12 matrix. Relationships between mechanical, thermal, and structural properties of polyamide 12/Cloisite^® 30B nanocomposites were studied. The material structure, previously described from XRD and TEM experiments, was more thoroughly characterized in the present work using SEM and FTIR techniques. The FTIR results clearly showed that clay galleries are intercalated by PA chains, which leads to a partially exfoliated nanostructure, confirming the TEM observations and the XRD analysis. However, a few micrometric aggregates are evidenced by SEM analysis, particularly at high clay fractions. TGA and DTA measurements showed that the thermal stability of PA12 matrix is slightly modified by the Cloisite^® 30B content. Viscoelastic properties of the nanocomposites in solid‐state were analyzed as functions of strain, frequency, and temperature. The extent of the linear response regime of the material is shown to be sensitive to the amount of clay: nonlinearities appear at lower strain values as the clay mass fraction increases. Both relative dynamical moduli also increase with increasing clay mass fraction, with frequency dependence for the viscous modulus and without frequency dependence for the elastic modulus. Finally, similarities have been pointed out between viscoelastic properties of the nanocomposites in solid and melt states. For example, the percolation threshold is highlighted at the same clay mass fraction, ～2%, in both states. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41938.     

Investigation of a postprocessing method to tailor the mechanical properties of carbon nanotube/polyamide fibers

The incorporation of carbon nanotubes to thermoplastic fibers can potentially improve mechanical, thermal and electrical properties. In this article, a methodology to tailor the mechanical properties of carbon nanotube/nylon fibers is presented. Multiwalled nanotubes (MWNT) were combined to polyamide 12 through melt compounding and twin‐screw extrusion. Pellets containing between 0 and 5.0 wt % MWNT were extruded and subsequently melt spun with a capillary rheometer to produce filaments. To further promote the alignment of the polymer chains and MWNTs, postdrawing parameters were systematically investigated: temperature, drawing speed and elongation. The best improvements in terms of elastic modulus and yield strength were measured at 140°C and 500% elongation, whereas drawing speed was shown to have a negligible effect. It was confirmed through electron microscopy and X‐ray diffraction that these enhancements were mainly induced by the alignment of the polymer chains along the fibers' axis. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 4375–4382, 2013     

Effect of core‐shell morphology evolution on the rheology,crystallization, and mechanical properties of PA6/EPDM‐g‐MA/HDPE ternary blend

In this article, polyamide 6 (PA6), maleic anhydride grafted ethylene‐propylene‐diene monomer (EPDM‐g‐MA), high‐density polyethylene (HDPE) were simultaneously added into an internal mixer to melt‐mixing for different periods. The relationship between morphology and rheological behaviors, crystallization, mechanical properties of PA6/EPDM‐g‐MA/HDPE blends were studied. The phase morphology observation revealed that PA6/EPDM‐g‐MA/HDPE (70/15/15 wt %) blend is constituted from PA6 matrix in which is dispersed core‐shell droplets of HDPE core encapsulated by EPDM‐g‐MA phase and indicated that the mixing time played a crucial role on the evolution of the core‐shell morphology. Rheological measurement manifested that the complex viscosity and storage modulus of ternary blends were notable higher than the pure polymer blends and binary blends which ascribed different phase morphology. Moreover, the maximum notched impact strength of PA6/EPDM‐g‐MA/HDPE blend was 80.7 KJ/m² and this value was 10–11 times higher than that of pure PA6. Particularly, differential scanning calorimetry results indicated that the bulk crystallization temperature of HDPE (114.6°C) was partly weakened and a new crystallization peak appeared at a lower temperature of around 102.2°C as a result of co‐crystal of HDPE and EPDM‐g‐MA. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Enhanced dielectric properties of polyamide 11/multi‐walled carbon nanotubes composites

Composites with multi‐walled carbon nanotubes (MWNTs) involved in polyamide 11 (PA11) were prepared via a conventional melt blending method. The structure, morphology, crystallization behavior, electrical, and dielectric properties of composites were investigated. The results demonstrated that the dispersed uniformly MWNTs favored the formation of α crystal of PA11 when the composites were quenched from melt. The dielectric constant of composites was dependent on the electric field frequency and MWNTs content, and the highest value of dielectric constant was as high as 350 for the composite with 1.21 vol % MWNTs at 10³ Hz, accompanied by a low dielectric loss. The enhanced dielectric properties could be interpreted by the formation of abundant nanocapacitors within the composites and the interfacial polarization effect resulting from accumulation of charge carriers at the internal interfaces between MWNTs and PA11. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42642.     

Morphology and mechanical properties of polypropylene/polyamide 6 nanocomposites prepared by a two‐step melt‐compounding process

Polypropylene/polyamide 6 blends and their nanocomposites with layered silicates or talc were prepared in a melt‐compounding process to explore their mechanical performance. The thermomechanical behavior, crystallization effects, rheology, and morphology of these materials were studied with a wide range of experimental techniques. In all cases, the inorganic filler was enriched in the polyamide phase and resulted in a phase coarsening of the polypropylene/polyamide nanocomposite in comparison with the nonfilled polypropylene/polyamide blend. The mechanical properties of these nanoblends were consequently only slightly better than those of the pure polymers with respect to the modulus, whereas the impact level was below that of the pure polymers, reflecting the heterogeneity of the nanoblend. Polymer‐specific organic modification of the nanoclays did not result in a better phase distribution, which would be required for better overall performance. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 283–291, 2006     

Effect of blending sequence on the morphology and properties of polyamide 6/EPDM‐g‐MA/epoxy blends

The ternary blends of polyamide 6/maleated ethylene‐propylene‐diene rubber/epoxy (PA6/EPDM‐g‐MA/EP) were prepared by a twin‐screw extruder with four different blending sequences. With the variation of blending sequence, the ternary blends presented distinct morphology and mechanical properties because of different interactions induced by various reactive orders. The addition of epoxy could increase the viscosity of the PA6 matrix, but a considerably larger size of the dispersed rubber phase was observed while first preblending PA6 with epoxy followed by blending a premix of PA6/EP with EDPM‐g‐MA, which was attested by rheological behaviors and SEM observations. It was probably ascribed to the fact that the great increase of the interfacial tension between the matrix and rubber phase aroused a great coalescence of rubber particles. The presence of epoxy in the rubber phase reduced the rubber's ability to cavitate so that the toughening efficiency of the EPDM‐g‐MA was decreased. The results of mechanical testing revealed that the optimum blending sequence to achieve balanced mechanical properties is blending PA6, EPDM‐g‐MA, and epoxy simultaneously in which the detrimental reactions might be effectively suppressed. In addition, thermal properties were investigated by TG and DSC, and the results showed that there was no distinct difference. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Solid‐state mechanical properties of polypropylene/nylon 6/clay nanocomposites

The mechanical and thermomechanical properties as well as microstructures of polypropylene/nylon 6/clay nanocomposites prepared by varying the loading of PP‐MA compatibilizer and organoclay (OMMT) were investigated. The compatibilizer PP‐MA was used to improve the adhesion between the phases of polymers and the dispersion of OMMT in polymer matrix. Improvement of interfacial adhesion between the PP and PA6 phases occurred after the addition of PP‐MA as confirmed by SEM micrographs. Moreover, as shown by the DSC thermograms and XRD results, the degree of crystallinity of PA6 decreased in the presence of PP‐MA. The presence of OMMT increased the tensile modulus as a function of OMMT loading due to the good dispersion of OMMT in the matrix. The insertion of polymer chains between clay platelets was verified by both XRD and TEM techniques. The viscosity of the nanocomposites decreased as PP‐MA loading increased due to the change in sizes of PA6 dispersed phase, and the viscosity increased as OMMT loading increased due to the interaction between the clay platelets and polymer chains. The clay platelets were located at the interface between PP and PA6 as confirmed by both SEM and TEM. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Crystal structures and their effects on the properties of polyamide 12/clay and polyamide 6–polyamide 66/clay nanocomposites

Both polyamide 12 (PA 12)/clay and polyamide 6–polyamide 66 copolymer (PA 6/6,6)/clay nanocomposites were prepared by melt intercalation. The incorporation of 4–5 wt % modified clay largely increased the strength, modulus, heat distortion temperature (HDT), and permeation resistance to methanol of the polyamides but decreased the notched impact strength. Incorporation of the clay decreased the melt viscosities of both the PA 12 and PA 6/6,6 nanocomposites. Incorporation of the clay increased the crystallinity of PA 6/6,6 but had little effect on that of PA 12, which explained why the clay obviously increased the glass‐transition temperature of PA 6/6,6 but hardly had any effect on that of PA 12. The dispersion and orientation of both the clay and the polyamide crystals were studied with transmission electron microscopy, scanning electronic microscopy, and X‐ray diffraction. The clay was exfoliated into single layers in the nanocomposites, and the exfoliated clay layers had a preferred orientation parallel to the melt flow direction. Lamellar crystals but not spherulites were initiated on the exfoliated clay surfaces, which were much more compact and orderly than spherulites, and had the same orientation with that of the clay layers. The increase in the mechanical properties, HDT, and permeation resistance was attributed to the orientated exfoliated clay layers and the lamellar crystals. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4782–4794, 2006     

Comparative performance of carbon nanotube and nanoclay on thermal properties and flammability behavior of amorphous polyamide/SEBS blend

Multiwall carbon nanotubes (CNT) or montmorillonite clay (MMT-30B) were added to a poly(hexamethylene isophthalamide-co-terephthalamine) (an amorphous polyamide - aPA) and styrene-ethylene/butylene-styrene graphitized with maleic anhydride (SEBS) blend, in different concentrations, in order to investigate the morphology, thermal properties and flammability behavior. Different nanoparticle localizations in the phase blend were observed through transmission electronic microscopy. CNT nanoparticles are localized in SEBS phase, and MMT-30B nanoparticles in aPA phase. No significant changes were observed on transition temperatures and thermal stability with both nanoparticle additions. However, a slight increase on storage modulus for clay nanocomposites and a slight reduction for carbon nanotube nanocomposites were observed, due to their different phase localizations. Regarding flammability, CNT nanocomposites showed better performance as a flame retardant when compared to samples with MMT-30B. Although the MMT-30B nanocomposites could not be classified according to the UL-94 criteria, no dripped flaming particles were observed, due to the a char barrier formation on the polymer surface. The CNT nanocomposites were classified according to the UL-94 criteria as V-2. The CNT's selective localization on the SEBS phase decreases its heat-release rate, but no interconnected network structure was formed in the matrix to suppress the dripping flaming particles.     

Dynamic rheological behavior and mechanical properties of PVC/CPE/MAP–POSS nanocomposites

Poly(vinyl chloride)/chlorinated polyethylene (PVC/CPE)/methylacryloylpropyl‐containing polyhedral oligomeric silsesquioxane (MAP–POSS) nanocomposites are prepared. The plastic behavior and dynamic rheological behavior of PVC/CPE/MAP–POSS are investigated. The influences of composition on dynamic storage modulus G′, loss modulus G″, and complex viscosity η* of PVC/CPE/MAP–POSS melts are discussed. The dynamic mechanical properties, mechanical properties, and morphology are determined. The results show that both plastic time and balance torque of the nanocomposites decrease, but the G′, G″, and η* all increase with increasing MAP–POSS content. The maximum value of the dynamic mechanical loss tan δ decreases and elasticity increases when MAP–POSS is added. The impact strength of the nanocomposites increases with increasing MAP–POSS content and has the best value at 10% content of MAP–POSS, which is 5.38 kJ/m² higher than that of the blend without MAP–POSS. The MAP–POSS can be used as an efficient process aid and impact aid for the PVC/CPE blend. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Moisture sorption and permeation in polyamide 6/clay nanocomposite films

The moisture transport properties of a polyamide 6/clay nanocomposite have been studied through moisture sorption and permeation rate measurements. The temperature and concentration dependence of the steady state moisture uptake and permeation rate from the two types of experiment are distinctly different. The activation energy of moisture permeation obtained from the sorption experiment is lower than that derived from the permeation measurement. The interaction and contribution of the diffusion parameter and solubility parameter shows a complex moisture transport behavior in these nanocomposite films. Copyright © 2004 Society of Chemical Industry     

Rheology of a low‐filled polyamide 6/montmorillonite nanocomposite

The rheological properties of a polyamide 6/clay nanocomposite with a low loading of clay (1 wt %) were studied. Linear viscoelastic measurements in oscillatory and steady shear with small strain amplitudes were carried out. The nanocomposite exhibited a higher elastic modulus, viscous modulus, and complex viscosity than neat polyamide 6 during dynamic and steady shear tests. Moreover, the addition of clay resulted in a reduction of the critical strain amplitude, an increase of the loss angle, and a reduction of the frequency at the intersection of the elastic and viscous moduli. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Structural effect of secondary antioxidants on mechanical properties and stabilization efficiency of polyamide 6/halloysite nanotube composites during heat ageing

Hindered phenol (Irganox 1010) was combined with two kinds of secondary antioxidants [i.e., tris(2,4‐di‐tert‐butylphenyl) phosphite (Irgafos168) and tris(nonylphenyl) phosphite (TNPP)] to form antioxidant mixtures, and their influences on mechanical properties and thermo‐oxidative degradation of polyamide 6 (PA6) and halloysite nanotube (HNT) filled composites were investigated. The results showed that the antioxidant combinations provided an improvement in the oxidative induction time, decomposition temperature (T_d), processability, and tensile properties of PA6. Irganox/TNPP (1:1) was found to exhibit the best thermal oxidative resistance. The study of heat ageing in the air oven at 130 °C showed that the stabilized composites with 5 wt % of HNT could retain 92% of strength without loss of modulus. The physical characteristics of antioxidants such as low volatility and possible interaction with filler in the composites played a crucial role in stabilizing efficiency during heat ageing. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45360.     

Morphology and mechanical properties of ethylene‐vinyl acetate rubber/polyamide thermoplastic elastomers

High performance thermoplastic elastomers based on ethylene‐vinyl acetate rubber (EVM) and ternary polyamide copolymer (tPA) were prepared through a dynamic vulcanization process in the presence of dicumyl peroxide (DCP). The morphology, crystallization, and mechanical properties of the EVM/tPA blends were studied. A phase transition of EVM/tPA blend was observed at a weight ratio of 60/40. The presence of EVM increased the melting enthalpy at the high temperature of tPA, ascribing to the heterogeneous nucleating effect of EVM. The tensile strength of EVM/tPA (70/30) blends was increased up to 20.5 MPa as the DCP concentration increased to 3.5 phr, whereas the elongation at break of the blends kept decreasing as the DCP concentration increased. The addition of ethylene‐acrylic acid copolymer (EAA) or maleic anhydride‐grafted EVM (EVM‐g‐MAH) to the EVM/tPA blends both induced finer dispersion of the EVM particles in the tPA phase and improvement in the tensile strength and elongation at break of the blends, which were ascribed to the compatibilization of EAA or EVM‐g‐MAH. Finally, a high performance EVM/tPA (70/30) thermoplastic elastomer with Shore A hardness of 75, tensile strength of 24 MPa, elongation at break of 361%, and set at break of 20% was obtained by adding 5 wt % of EVM‐g‐MAH and 3.5 phr DCP. It has great potential in automotive and oil pipeline applications. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Dynamic mechanical properties of polypropylene‐g‐maleic anhydride and ethylene–propylene–diene terpolymer blends: Effect of blend preparation methods

In this work, we attempted two different ways of processing to improve interfacial adhesion of polypropylene (PP) and ethylene–propylene–diene terpolymer (EPDM) by introducing maleic anhydride (MAH); In one way, the in situ grafting and dynamic vulcanization (ISGV) were performed simultaneously from PP and EPDM with MAH in the presence of dicumyl peroxide (DCP) in an intensive mixer. In another way, PP was first grafted with MAH and then the PP‐g‐MAH was blended with EPDM in the intensive mixer in the presence of DCP by the dynamic vulcanization (DV). It was found that the glass transition temperatures (T_gs) of both PP and EPDM phases were shifted to higher temperature as the EPDM content increased for the blends prepared by both IGSV and DV methods, mainly due to the crosslinking of EPDM. The higher T_gs and larger storage moduli were observed for the blends prepared by the ISGV method than those prepared by the DV method, while the morphology showed that the size reduction of dispersed particles in latter blends was larger than that of the former blends. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2777–2784, 2000     

Effect of clay addition on the morphology and thermal behavior of polyamide 6

The nanostructure, morphology, and thermal properties of polyamide 6 (PA6)/clay nanocomposites were studied with X‐ray scattering, differential scanning calorimetry (DSC), and transmission electron microscopy (TEM). The wide‐angle X‐ray diffraction (WAXD) and TEM results indicate that the nanoclay platelets were exfoliated throughout the PA6 matrix. The crystallization behavior of PA6 was significantly influenced by the addition of clay to the polymer matrix. A clay‐induced crystal transformation from the α phase to the γ phase for PA6 was confirmed by WAXD and DSC; that is, the formation of γ‐form crystals was strongly enhanced by the presence of clay. With various clay concentrations, the degree of crystallinity and crystalline morphology (e.g., spherulite size, lamellar thickness, and long period) of PA6 and the nanocomposites changed dramatically, as evidenced by TEM and small‐angle X‐ray scattering results. The thermal behavior of the nanocomposites was investigated with DSC and compared with that of neat PA6. The possible origins of a new clay‐induced endothermic peak at high temperature are discussed, and a model is proposed to explain the complex melting behavior of the PA6/clay nanocomposites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1191–1199, 2007