The use of lignosulfonic acid in the synthesis of water‐dispersible polyaniline

Polyaniline was synthesized in the presence of lignosulfonic acid to yield a product (LIGNO‐PANI) that is water‐dispersible. Several samples ranging from 0 to 70% lignosulfonate (LS) were prepared. These samples were then evaluated for differences in dispersibility and conductivity. As the percent of LS in the samples was increased, the water‐dispersibility of the LIGNO‐PANI also increased. The particle size of the samples as well as the conductivity of the samples decreased with increasing percentages of LS in the samples. After extensive washings, however, the conductivity remained fairly constant (～ 0.4 S/cm) regardless of the amount of LS in the samples. Additionally, elemental analysis, TGA, and IR data were used to demonstrate that the LS is grafted to polyaniline during the synthesis of LIGNO‐PANI. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Synthesis of higher soluble nanostructured polyaniline by vapor‐phase polymerization and determination of its crystal structure

Higher soluble nanostructured polyaniline was prepared by vapor‐phase polymerization after passing aniline vapor through an aqueous acidic solution of ammonium persulfate (PANI‐V). Polyaniline was also synthesized by the conventional oxidative polymerization method (PANI‐C) in an aqueous medium for the comparison of its properties with PANI‐V. PANI‐V exhibited lower conductivity but higher hydrophilicity and higher solubility (2–3 times) in different solvents, such as tetrahydrofuran, N‐methyl‐2‐pyrrolidone, dimethylsulfoxide, N,N‐dimethyl formamide, and m‐cresol at room temperature compared with that of PANI‐C. The thermal stability of PANI‐V was higher than that of PANI‐C. In‐depth investigations of the crystal structures of PANI‐C and PANI‐V were performed through powder X‐ray diffraction analysis. The PANI‐V showed a less ordered structure with a lower crystallinity and crystallite size and with a higher d‐spacing and interchain separation compared with PANI‐C. The unit cell volume of PANI‐V was significantly higher with a greater number of atoms in the unit cell than that of PANI‐C. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and electrochemical properties of poly(2,3‐dimethylaniline)/polyaniline composites

In this study, poly(2,3‐dimethylaniline)/polyaniline (P(2,3‐DMA)/PANI) composite was prepared by in situ polymerization of aniline on the surface of P(2,3‐DMA) particles in hydrochloric acid solution. Fourier transform infrared spectra and X‐ray diffraction results of the composites indicated that P(2,3‐DMA) was successfully modified by PANI. The electrochemical activity and electrical conductivity of the P(2,3‐DMA)/PANI composite were discussed by cyclic voltammetry and standard four‐probe tests, respectively. The results showed that the conductivity of the composite increased with the increasing aniline concentration, which can expand the potential applications of P(2,3‐DMA), such as use in anti‐static coatings or electronic devices. The P(2,3‐DMA)/PANI composite also showed better solubility and anticorrosive property than PANI. POLYM. COMPOS., 36:1541–1545, 2015. © 2014 Society of Plastics Engineers     

Fabrication of honeycomb‐patterned polyaniline composite films containing cellulose triacetate with high conductivity and mechanical stability

Polyaniline (PANI) biocomposites were prepared via in situ polymerization of aniline monomer with cellulose triacetate (CTA) and by using ammonium persulfate as an initiator in an aqueous solvent. The composites exhibited high solubility in organic solvents due to the incorporated CTA component, and enabled the fabrication of honeycomb‐patterned thin films by casting the PANI composite solutions under humid conditions. The honeycomb‐patterned PANI–CTA composite films showed a high conductivity corresponding to about 1.5 S/cm, good mechanical stability, and high flexibility. The composites have a potential advantage comparing to pure PANI because of biodegradability and high solubility due to included CTA. These composite films can usefully be applied in the field of bio‐nanotechnology and medicine including micro‐structured electrode surfaces, filters for cell sorting, and bio‐interfaces and so on. POLYM. COMPOS., 37:2649–2656, 2016. © 2015 Society of Plastics Engineers     

Preparation of polyaniline/phosphorylated poly(vinyl alcohol) nanoparticles and their aqueous redispersion stability

A novel approach for the preparation of the colloidal conducting polyaniline (PANI) nanoparticles was developed. The polyaniline/partially phosphorylated poly(vinyl alcohol)(PANI/P‐PVA) nanoparticles were prepared by the chemical oxidative dispersion polymerization of aniline monomer in 1.0 M HCl aqueous media with the partially phosphorylated poly(vinyl alcohol) (P‐PVA) as the stabilizer and codopant. The PANI/P‐PVA nanoparticles were characterized by transmission electron microscopy (TEM), Fourier transform infrared (FTIR), thermal gravimetric analysis (TGA), electrical conductivity measurement, and redispersion stability testing. All the results were compared with the properties of the conventional polyaniline in the emeraldine salt form (PANI ES). It was found that the P‐PVA/aniline feeding ratio obviously affected the morphology, redispersion stability and electrical conductivity of the PANI/P‐PVA nanoparticles. When the P‐PVA/aniline feeding ratio ranged from 50 to 60 wt %, the PANI/P‐PVA nanoparticles showed spherical shape with good uniformity, significant redispersion stability in aqueous media, and good electrical conductivity up to 7 S/cm. © 2010 American Institute of Chemical Engineers AIChE J, 2011     

Photo‐induced protonation and conductivity of polyaniline/poly(ethylene glycol) and polyaniline/[poly(ethylene glycol)‐grafted polyaniline] composites

Composites of polyaniline in its emeraldine base form (PANI‐EB) and photo‐acid generators (PAG) show an increase in conductivity upon photo‐irradiation due to the protonation of PANI‐EB. Such materials may be utilized to fabricate conducting patterns by photo‐irradiation. However, the conductivity obtained by direct irradiation of PANI‐EB/PAG composites was normally quite low (<10^?3 S/cm) due to aggregation of highly loaded PAG. In this work, poly(ethylene glycol) (PEG), which is a proton transfer polymer, was added to PANI‐EB/PAG. Results showed that addition of low M_w (550) PEG significantly enhance the photo‐induced conductivity. Conductivities as high as 10^?1–10⁰ S/cm were observed after photo‐irradiation. This conductivity is comparable to that of PANI‐salt synthesized by oxidizing aniline in the presence of an acid. High M_w (8000) PEG is much less effective than PEG 550, which is attributed to its lower compatibility with PANI. PEG‐grafted PANI (N‐PEG‐PANI) was also studied as an additive. Composites of PANI‐EB and N‐PEG‐PANI showed conductivity as high as 10² S/cm after treatment with HCl vapor. The photo‐induced conductivity of the N‐PEG‐PANI/PANI‐EB/PAG composite reached 10^?2–10^?1 S/cm. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Polyaniline/silver nanocomposites synthesized via UV–Vis‐assisted aniline polymerization with a reversed micellar microemulsion system

Polyaniline (PANI)/silver (Ag) nanocomposites were successfully synthesized within a sodium dodecyl sulfate reverse micro‐emulsion system and characterized by Fourier transform infrared spectroscopy, X‐ray diffraction, ultraviolet spectrometry, thermogravimetric analysis, scanning electron microscopy, transmission electron microscopy, and electrochemical methods. The results show that the core‐shell nanoparticles of less than 100 nm may be synthesized with PANI as shell formed around a core of nanoparticle. PANI/Ag nanocomposite prepared by this method has better thermal stability, higher conductivity, and electrochemical performance. The maximum conductivity (95.5 S/cm) was obtained when W₀ (water‐oil ratio) is 22. Cyclic voltammograms results show that PANI/Ag prepared by this method has a high response current and large capacitance. Polarization results show that E_corr (174.1 mV) and I_corr (50.6 μA/cm²) are better than the results for PANI and for PANI/Ag prepared by micro‐emulsion method. PANI/Ag nanocomposites prepared by the current method have potential applications in electrode materials, capacitors, conductive adhesives, and anticorrosion materials. POLYM. COMPOS. 37:1064–1071, 2016. © 2014 Society of Plastics Engineers     

Polyaniline with high crystallinity degree: Synthesis,structure, and electrochemical properties

Polyaniline (PANI) with high crystallinity degree was facilely synthesized on the surface of stainless steel net by galvanostatic method. The effect of polymerization current density on the characteristics of morphology and structure had been investigated by field emission scanning electron microscopy (FE‐SEM), Fourier transforms infrared (FTIR), X‐ray photoelectron spectroscopy (XPS), and X‐ray diffraction (XRD). FE‐SEM observations disclosed that PANI was deposited as nanofibers and their diameters decreased with the polymerization current density. FTIR studies revealed that degree of oxidation increased in order PANI‐2 < PANI‐6 < PANI‐10. XPS measurements displayed that PANI polymerized at 6 mA cm^?2 (PANI‐6) exhibited much higher doping level of 77.8%, which favored the conductivity. XRD analysis discovered that the obtained PANI showed high crystallinity degree in which PANI‐6 possessed highest crystallinity degree (X_cr) up to 67%. Electrochemical performances of PANI as electrode materials were studied via cyclic voltammetry. The results presented that PANI‐6 possessed greater discharge capacity and better reversibility. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40827.     

Effects of microstructural functional polyaniline layers on SPEEK/HPW proton exchange membranes

In this study, a method is developed to fabricate sulfonated poly (ether ether ketone)/phosphotungstic acid‐polyaniline (SPEEK/HPW‐PANI) membranes by in situ polymerization of aniline for the purpose of decreasing the weight loss of HPW in the membranes. The synthesis involves the production of a SPEEK/HPW hybrid membrane followed by different layer of PANI coatings on the membrane surface, and subsequent treatment using drying in vacuum procedures. The scanning electronic microscopy images showed that HPW had good compatibility with SPEEK polymers and energy dispersive X‐ray spectroscopy revealed the successfully doping with HPW and polymerization of PANI. The surface of SPEEK/HPW‐PANI becomes more compact than that of SPEEK/HPW and pure SPEEK, which may lead to reduce the water uptake and swelling property. The proton conductivity was found for the SPEEK/HPW‐PANI‐5 composite membrane (91.53 mS/cm at 80°C) higher than that of pure SPEEK membrane (68.72 mS/cm at 80°C). Better thermal stability was determined in both SPEEK/HPW and SPEEK/HPW‐PANI membranes than pristine SPEEK membrane. Therefore, PANI is a good potential coating for organic–inorganic hybrid e.g. SPEEK/HPW membrane materials to improve their hydrothermal stable properties and SPEEK/HPW PANI is a material that shows promise as a proton exchange membranes. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41033.     

Synthesis and characterization of CTAB‐intercalated graphene/polyaniline nanocomposites via in situ oxidative polymerization

Polyaniline/graphene (PANI/GN) nanocomposites were fabricated via in‐situ oxidative polymerization of aniline in the presence of cetyltrimethylammonium bromide (CTAB) modified graphene (CGN) in 1M hydrochloric acid (HCl) solution. The morphology and structure of PANI/GN samples were investigated by Fourier transform infrared spectrum, X‐ray diffraction, ultraviolet and visible spectrum, thermogravimetric analysis, field‐emission scanning microscope (FE‐SEM), and transmitting electron microscopy (TEM). The conductivities of the PANI/GN nanocomposites were measured using four‐probe electrical conductivity measurement. The results indicated that the GN sheets disperse into the form of monolayer or stack few layers in PANI matrix. The GN sheets serve as a support material for PANI particles and the structure of GN covered with PANI nanoparticles were confirmed by FE‐SEM and TEM. The electrical conductivities of the PANI/GN samples have been improved compared with pure PANI prepared in the similar condition. POLYM. COMPOS., 36:1767–1774, 2015. © 2014 Society of Plastics Engineers     

Surface graft polymerization of conducting polyaniline on waterborne poyurethane‐urea film and its phenol sensing

Waterborne polyurethane‐ureas (pristine WBPUs: WBPU‐19 and WBPU‐24, fixed soft segment content: 60 wt %) containing dimethylol propionic acid (DMPA)/ethylene diamine (EDA) contents (19/16.8 and 24/11.4 mol %) were prepared. The polyaniline (PANI)‐graft‐WBPU (PANI‐graft‐WBPU) films were prepared by oxidative graft polymerization of aniline on the surface layer of WBPU films. This study focused on the effects of reaction conditions (concentrations/treating times/temperatures of aniline and APS) and DMPA content on the %grafting, conductivity, and mechanical properties of PANI‐graft‐WBPU films. To obtain the maximum %grafting (PANI‐graft‐WBPU‐19: 6.2, and PANI‐graft‐WBPU‐24: 7.4) and conductivity (PANI‐graft‐WBPU‐19: 3.6 × 10^?2S/cm, and PANI‐graft‐WBPU‐24: 4.7 × 10^?2S/cm), the optimum concentrations/treating times/temperatures of aniline and APS, were found to be 0.35M/10 min/25°C and 0.2M/10 min/0°C, respectively. The tensile strength of film samples was found to be increased in the order of PANI‐graft‐WBPU‐19>pristine WBPU‐19>PANI‐graft‐WBPU‐24>pristine WBPU‐24. The PANI‐graft‐WBPU‐19 (%grafting: 6.2) films on exposure to 0–10,000 ppm phenol solutions showed a well‐defined response behavior, demonstrating high promise for application in aqueous phenol sensors. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Characterization and improved electrical conductivity of partially biodegradable polyaniline/poly(1,4‐butylene succinate) polymer composite films

Polyaniline/poly(1,4‐butylene succinate) (PANI/PBS) composites were prepared by the polymerization of aniline hydrochloride in the presence of different weight percentages of poly(1,4‐butylene succinate) biodegradable polymer by in situ deposition technique. The oxidative polymerization of aniline hydrochloride was performed by the drop wise addition of an aqueous ammonium persulfate solution. Fourier‐transform infrared spectroscopy, surface morphology, and thermogravimetric analyses indicated a strong interaction between PANI and PBS. The temperature‐dependent DC conductivity and biodegradable properties of PANI/PBS were also investigated. The results showed that both the conductivity and biodegradability of the composites was significantly increased by the addition of PBS. POLYM. COMPOS., 35:2010–2017, 2014. © 2014 Society of Plastics Engineers     

Preparation and properties of waterborne polyurethane/polyaniline codoped with dodecyl benzene sulfonic acid and hydrochloric acid blends

A conductive poly(aniline codoped with dodecyl benzene sulfonic acid and hydrochloric acid) [PANI‐D/H, yield: 32.2%, intrinsic viscosity ([η]): 1.39 dL/g, electrical conductivity: 7.3 S/cm] was synthesized by chemical oxidative polymerization from aniline‐dodecylbenzene sulfonic acid salt (A‐DS)/aniline‐hydrochloric acid salt (A‐HS) (6/4M ratio) in an aqueous system. Waterborne polyurethane (WBPU) dispersion obtained from isophorone diisocyanate/poly(tetramethylene oxide)glycol/dimethylol propionic acid/ethylene diamine/triethylene amine/water was used as a matrix polymer. The blend films of WBPU/PANI‐D/H with various weight ratios (99.9/0.1–25/75) were prepared by solution blending/casting. Effect of PANI‐D/H content on the mechanical property, dynamic mechanical property, hardness, electrical conductivity, and antistaticity of WBPU/PANI‐D/H blend films was investigated. The dynamic storage modulus and initial tensile modulus increased with increasing PANI‐D/H content up to 1 wt %, and then it was significantly decreased about the content. With increasing PANI‐D/H content, the glass transition temperature of soft segment (T_gs) and hard segment (T_gh) of WBPU/PANI‐D/H blend films were shifted a bit to lower the temperature. The tensile strength and hardness of WBPU/PANI‐D/H blend films increased a little with increasing PANI‐D/H content up to 0.5 wt %, and then it was dramatically decreased over the content. The elongation at break of WBPU/PANI‐D/H decreased with an increase in PANI‐D/H content. From these results, it was concluded that 0.5–1 wt % of PANI‐D/H was the critical concentration to reinforce those various properties of WBPU/PANI‐D/H blend films prepared in this study. The electrical conductivity of WBPU/ultrasonic treated PANI‐D/H (particle size: 0.7 μm) blend films prepared here increased from 4.0 × 10^?7 to 0.33 S/cm with increasing PANI‐D/H content from 0.1 to 75 wt %. The antistatic half‐life time (τ_1/2) of pure WBPU film was about 110 s. However, those of WBPU/ultrasonic treated PANI‐D/H blend films (τ_1/2: 8.2–0.1 s, and almost 0 s) were found to decrease exponentially with increasing PANI‐D/H content (0.1–9 wt %, and above 9 wt %). © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 700–710, 2004     

Morphology controlled synthesis of polyaniline nanostructures using swollen liquid crystal templates

Preparation of zero‐dimensional and one‐dimensional nanostructures of polyaniline (PANI) were achieved by using swollen liquid crystals (SLCs) as ‘soft' templates. The monomer (aniline) was first entrapped in SLCs by replacing the oil phase (cyclohexane) with a mixture of aniline and cyclohexane. Zero‐dimensional nanostructures of PANI were obtained by thorough mixing of APS with the mesophases. One‐dimensional nanostructures were prepared by allowing slow diffusion of APS through the mesophase. PANI nanostructures were extracted from the mesophase and were characterized by UV‐visible spectroscopy, FTIR spectroscopy, powder X‐ray diffraction, atomic force microscopy, scanning electron microscopy (SEM), and conductivity measurements. A plausible mechanism for the formation of the nanostructures has been proposed. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40800.     

Effects of FeCl3/ammonium persulfate composite oxidant and magnetic field on film growth rate of polyaniline doped with dodecylbenzenesulfonic acid

Polyaniline (PANI) doped with dodecylbenzenesulfonic acid (DBSA) was synthesized by emulsion polymerization using FeCl₃/ammonium persulfate (APS) as composite oxidant. The effects of different magnetic field (MF) intensities, the molar ratios of FeCl₃/APS, and the concentrations of DBSA on the film growth rate of PANI were analyzed by using a quartz crystal microbalance (QCM) technique. The film growth rate of PANI increased with increasing MF intensity and the concentration of DBSA. However, the film growth rate of PANI decreased with increasing molar ratio of FeCl₃/APS. The polymerization conditions were optimized tentatively by cyclic voltammetry (CV) testing. The peak currents and conductivity were the largest for PANI prepared under the following conditions: MF intensity 0.4 T, molar ratio of FeCl₃/APS 2:1, and concentration of DBSA 0.05 mol/L. The UV–Vis spectra of the PANI polymerization showed that the absorption intensity of PANI polymerized in the presence of MF was greater than that of PANI polymerized in the absence of MF, at the same reaction time.     

Preparation of superhydrophobic surfaces by cauliflower‐like polyaniline

Cauliflower‐like polyaniline (PANI) was successfully prepared using an interfacial polymerization method. By modification with polydimethylsiloxane (PDMS) using chemical vapor deposition method, the surface wettability of cauliflower‐like PANI can be tailored to be superhydrophobic with a water contact angle of 160.4°. The deposition of the low‐surface‐energy silicon coating originated from PDMS pyrolysis on the cauliflower‐like PANI was confirmed by X‐ray photoelectron spectroscopy and Fourier Transform Infrared Spectroscopy. The changes in thermal stability and conductivity of the as‐prepared PANI before and after PDMS treatment were also investigated by thermogravimetric analysis and using a four‐probe method. Compared with nanofiber‐shaped PANI by electrodepositing polymerization, the PDMS‐treated cauliflower‐like PANI has superior surface wettability. Our study may open a new way for fabrication of superhydrophobic surfaces by developing novel nanostructured PANI. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39767.     

Fabrication and properties of solution‐cast polyaniline/carboxymethylchitin blend films

Blend films consisting of polyaniline in emeraldine base form (PANI EB) dispersed in partially cross‐linked carboxymethylchitin (CM‐chitin) were prepared by solution casting, and characterized for their physical, thermal, and electrical properties. Homogeneous and mechanically robust blend films were obtained having PANI EB contents up to 50 wt % in the CM‐chitin matrix. FTIR spectra confirm intimate mixing of the two blend components. The thermal stability of the blend films increased with increase of PANI EB content, suggesting the formation of an intermolecular interaction, such as hydrogen bonding, between PANI EB and CM‐chitin chains. The addition of PANI EB into the pure CM‐chitin film resulted in a decrease in electrical conductivity of the films owing to disruption of ionic conduction of the CM‐chitin structure. After doping the blend films by immersion in HCl solution, the electrical conductivity of the HCl‐doped films increased with increase of the PANI EB content to a maximum value of the order of 10^?3 S/cm at 50 wt % PANI EB content. The electrical conductivity of the blend films was also dependent on the HCl concentration as well as on the type of acid dopant. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Polymerization of polyaniline under various concentrations of ammonium peroxydisulfate and hydrochloric acid by ultrasonic irradiation

Effects of various molar ratios of monomer (aniline), oxidant (ammonium peroxydisulfate), and dopant (hydrochloric acid) on the polymerization of polyaniline (PANI) were investigated using direct ultrasonic irradiation technique. The effects of varying molar ratio of dopant and oxidant on the structural stability, morphology, and electrical conductivity of the prepared PANI were studied. Firstly, a scheme derived from electrical conductivity point of view, by varying the molar ratio of ammonium peroxydisulfate (APS). As the molar ratio of APS to aniline (ANI) varied from 0.1 to 1.25, the conductivity of PANI reached a maximum of 0.24 S/cm at a ratio of 1. Thereafter, by fixing the optimized molar ratio of APS and aniline the molar ratio of hydrochloric acid (HCl) was varied. The conductivity of PANI increased with an increase of HCl concentration and reached a maximum of 0.5 S/cm at an HCl concentration of 2 M. Finally, the formation mechanism for polymerization of PANI were discussed using Fourier transform infrared spectra, ultraviolet–visible spectra, nuclear magnetic resonance spectroscopy, and X-ray diffraction spectroscopy. The final product is in protonated form, possessing structural stability and electrically conductive.     

Preparation of conducting nylon‐6 electrospun fiber webs by the in situ polymerization of polyaniline

For the preparation of conducting polyaniline (PANI)/nylon composites with high electrical conductivity as well as superior mechanical properties such as flexibility and lightness, PANI/nylon‐6 composite nanofiber webs were prepared via the electrospinning process with a nylon‐6/formic acid polymer solution, and then PANI on the surface of the nylon‐6 electrospun nanofiber webs was chemically polymerized. The electrical conductivity measurements showed that the conductivity of the PANI/nylon‐6 composite electrospun fiber webs was superior to that of PANI/nylon‐6 plain‐weave fabrics because of the high surface‐area/volume ratios. On the other hand, the volume conductivities of the PANI/nylon‐6 composite electrospun fiber webs increased from 0.5 to 1.5 S/cm as the diffusion time increased from 10 min to 4 h because of the even distribution of PANI in the electrospun fiber webs. However, the surface conductivities of the PANI/nylon‐6 composite electrospun fiber webs somewhat decreased from 0.22 to 0.14 S/cm as the diffusion time increased because of PANI contaminated with aniline monomers, aniline oligomers, and some alkyl chains, which served as electrical resistants. These results were confirmed with Fourier transform infrared, electron spectroscopy for chemical analysis, and morphology analysis. It was concluded that the diffusion time for the in situ polymerization of PANI in electrospun fiber webs was optimized at approximately 3 h. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 983–991, 2005     

Conductive composites from polyaniline and polyurethane sulphonate anionomer

The present work describes the synthesis of conductive composite of polyurethane sulphonate anionomer (PUSA) and para toluene sulphonic acid doped polyaniline (PANI–PTSA). HCl‐doped PANI was synthesized by chemical oxidative polymerization of aniline in HCl, which was converted to PANI–EB by treatment with NH₄OH. PTSA doped PANI was synthesized from EB‐PANI by redoping with PTSA solution. PUSA was synthesized from 4, 4′‐diphenylmethanediisocyanate (MDI), polypropylene glycol (PPG), 1,4‐butanediol (BD), and ionic diol SDOL. The composite was prepared by mixing of the solutions of two polymer components in DMF and then solution casting. The products were characterized and analyzed by UV‐Vis and FTIR spectroscopy, thermogravimetry, differential scanning calorimetry and scanning electron microscopy. The conductivity was found to increase by 100 times with concomitant decrease in percolation threshold when polyurethane was replaced by PUSA in the composite for the same amount of polyaniline. The composite film was thermally stable upto ～300°C. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41600.