Lignin valorization by forming toughened thermally stimulated shape memory copolymeric elastomers: Evaluation of different fractionated industrial lignins

Lignin‐based thermal responsive dual shape memory copolymeric elastomers were prepared with a highly branched prepolymer (HBP, A₂B₃ type) via a simple one‐pot bulk polycondensation reaction. The effect of fractionated lignin type (with good miscibility in the HBP) on copolymer properties was investigated. The thermal and mechanical properties of the copolymers were characterized by DMA, DSC, and TGA. Tensile properties were dominated by HBP <45% lignin content while lignin dominated >45% content. The copolymers glass transition temperature (T_g) increased with lignin content and lignin type did not play a significant role. Thermally stimulated dual shape memory effects (SME) of the copolymers were quantified by cyclic thermomechanical tests. All copolymers had shape fixity rate >95% and >90% shape recovery for all compositions. The copolymer shape memory transition temperature (T_trans) increased with lignin content and T_trans was 20°C higher than T_g. Lignin, a renewable resource, can be used as a netpoint segment in polymer systems with SME behavior. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41389.     

Effect of hyperbranched poly(citric polyethylene glycol) with different polyethylene glycol chain length on starch sizing and compatibility with blended yarns

Blend of starch and water-soluble polyester has been widely used in warp sizing because of its good film-forming, biodegradability, and adhesion to polyester/cotton blended yarns (T/C). In this study, a series of hyperbranched polyesters poly(citric polyethylene glycol) (PCPEG) with varied chain length of polyethylene glycol (PEG) were prepared with citric acid and PEG at molar ratio of 1:3 and 150 °C for 3 h in vacuum and characterized by Fourier transformed infrared, gel permeation chromatography, and ¹H nuclear magnetic resonance. PCPEG blended maize starch (PCPEG/MS) as sizing agent of T/C 80/20 and effects of PEG chain length of PCPEG on the property of the blending sizing agent were studied. Results indicated PCPEG could improve the compatibility between starch and T/C 80/20 and the optimum content of PCPEG as blended sizing agent was 8%. PCPEG not only decreased apparent viscosity of MS paste but also increased viscosity stability of the paste. In addition, with increase of PEG chain length of PCPEG, viscosity stability of PCPEG/MS paste increased, but the value of all adhesion performances of T/C 80/20 after sizing decreased. Long chain of PEG is not good for compatibility between PCPEG and starch. The starch blending PCPEG has potential applications in sizing blended yarns in textile industry. © 2020 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48928.     

Thermally activated shape memory behavior of melt‐mixed polyurethane/cellulose nanocrystal composites

Building blocks made from renewable sources attract increasing attention for the design of new polymer systems. Recently, in this particular context, cellulose nanocrystals (CNCs) have gained great interest in both academic research and industry, mainly on account of their ability to reinforce range of polymer matrices and afford nanocomposites with attractive mechanical properties. The limited thermal stability of conventionally produced cellulose nanocrystals (CNCs) has, however, so far limited the range of polymers that could be used as basis for melt‐processed CNC nanocomposites. We herein show that a commercially accessible nanocrystal source, a particular grade of microcrystalline cellulose (MCC), can easily be converted into thermally stable CNCs by ultrasonication in phosphoric acid. A scalable melt‐mixing process was used to produce nanocomposites of these CNCs with a thermoplastic polyurethane (TPU) elastomer. A significant improvement of the room temperature storage modulus from 40 MPa (neat polymer) to 120 MPa (10% w/w CNC) was observed. The introduction of CNCs not only increased the stiffness of the polymer matrix, but also improved the shape memory properties of the nanocomposite. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45033.     

Stress memory of a thermoset shape memory polymer

The performance of stress recovery and shape recovery are equally important for high performance shape memory polymers (SMPs) in emerging applications. However, unlike shape recovery, stress recovery does not always follow a monotonic behavior, i.e., “stress plateau,” “stress overshoot,” and “stress undershoot” can be observed. In order to reveal the complicated stress memorization and recovery behavior, this study employs a phenomenological model which considers the recovery stress as the sum of residual programming stress, memorized stress, thermal stress, and relaxed stress for amorphous crosslinked SMPs. This model is demonstrated by a stress recovery experiment in which a polystyrene based SMP was programmed at two prestrain levels above the glass transition temperature, i.e., 20% (neo‐Hookean hyperelastic region) and 50% (strain‐hardening region), and two fixation temperatures, i.e., 20°C (below T_g) and 45°C (within the T_g region), respectively. In addition, a clear distinction between the memorized stress and recovery stress is presented. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42112.     

Thermomechanical and shape memory properties of thermosetting shape memory polymer under compressive loadings

Shape memory polymers (SMPs) are an emerging class of active polymers that may be used for a range of reconfigurable structures. In this study, the thermomechanical and shape memory behavior of a thermosetting SMP was investigated using large‐scale compressive tests and small‐scale indentation tests. Results show that the SMP exhibits different deformation modes and mechanical properties in compression than in tension. In glassy state, the SMP displays significant plastic deformation and has a much higher modulus and yield strength in comparison to those obtained in tension. In rubbery state, the SMP behaves like a hyperelastic material and again has a much higher modulus than that obtained in tension. The SMPs were further conditioned separately in simulated service environments relevant to Air Force missions, namely, (1) exposure to UV radiation, (2) immersion in jet‐oil, and (3) immersion in water. The thermomechanical and shape recovery properties of the original and conditioned SMPs were examined under compression. Results show that all the conditioned SMPs exhibit a decrease in T_g as compared to the original SMP. Environmental conditionings generally result in higher moduli and yield strength of the SMPs in the glassy state but lower modulus in the rubbery state. In particular, the UV exposure and water immersion, also weaken the shape recovery abilities of the SMPs. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

The structure and application of amine‐terminated hyperbranched polymer shale inhibitor for water‐based drilling fluid

Amine‐terminated hyperbranched polymer (HBP‐NH₂), as an inhibitor in water‐based drilling fluid, is prepared by the polycondensation of diamine AB₂ monomers. The primary amine and secondary amide structures are confirmed by Fourier transform infrared spectroscopy and nuclear magnetic resonance hydrogen spectroscopy. Through time of flight mass spectrometry, the molecular weight of HBP‐NH₂ is mainly distributed in the range of 200–1400. Also, the quasi‐spherical shape and the high temperature resistance (200 °C) performance of HBP‐NH₂ are, respectively, certified through the environmental scanning electron microscope and the thermogravimetric analysis. In the inhibition performance test, the linear expansion rate of sodium bentonite in 3 wt % HBP‐NH₂ aqueous solution is only 11.42%, which is lower than other inhibitors (KCl, FA‐367, and HPAM). Zeta potential analysis shows that HBP‐NH₂ has a strong ability to inhibit the hydration and dispersion of sodium bentonite by protonated primary amine groups. Compared with the base slurry, the absolute value of zeta potential is reduced by 25.5 mV in the slurry containing 3 wt % HBP‐NH₂ at 180 rpm. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45466.     

An epoxy‐ended hyperbranched polymer as a new modifier for toughening and reinforcing in epoxy resin

A new epoxy‐ended hyperbranched polyether (HBPEE) with aromatic skeletons was synthesized through one‐step proton transfer polymerization. The structure of HBPEE was confirmed by Fourier transform infrared spectroscopy (FTIR), and nuclear magnetic resonance (NMR) measurements. It was proved to be one high efficient modifier in toughening and reinforcing epoxy matrix. In particular, unlike most other hyperbranched modifiers, the glass transition temperature (T_g) was also increased. Compared with the neat DGEBA, the hybrid curing systems showed excellent balanced mechanical properties at 5 wt % HBPEE loading. The great improvements were attributed to the increased cross‐linking density, rigid skeletons, and the molecule‐scale cavities brought by the reactive HBPEE, which were confirmed by dynamical mechanical analysis (DMA) and thermal mechanical analysis (TMA). Furthermore, because of the reactivity of HBPEE, the hybrids inclined to form a homogenous system after the curing. DMA and scanning electron microscopy (SEM) results revealed that no phase separation occurred in the DGEBA/HBPEE hybrids after the introduction of reactive HBPEE. SEM also confirmed that the addition of HBPEE could enhance the toughness of epoxy materials as evident from fibril formation. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1064‐1073, 2013     

Synthesis of hyperbranched polymers by free radical addition‐coupling polymerization with A3/B2 and A2A′/B2 approaches

Two tribromide compounds, 1,3‐(propanoic acid, 2‐bromo‐)‐2‐(2‐bromo‐1‐oxopropylamino)propyl ester (A 1 ) and trimethylolpropane tris(2‐bromopropionate) (A 2 ), were synthesized. By Cu/N,N,N′,N′,N″‐pentamethyldiethylenetriamine (PMDETA)‐mediated radical addition‐coupling polymerization (RACP) of 2‐methyl‐2‐nitrosopropane (MNP) with the tribromide compounds, two types of hyperbranched polymers were synthesized under mild conditions, respectively. Polymerization degrees of the polymers increased with time gradually, which is in line with a step‐growth polymerization mechanism. By tracing the polymerization process by gel permeation chromatography and NMR analysis, proper reaction conditions to get hyperbranched polymers was obtained. Based on the results of NMR analysis on the polymer chain structure, mechanism of forming hyperbranched polymer has been proposed, which includes formation of carbon radicals from the tribromo monomer through single electron transfer, their reaction with MNP to form nitroxide radicals, and cross‐coupling reaction of the nitroxide radicals with other carbon radicals. The gelation point of the A 2 ‐MNP system is larger than that of the A 1 ‐MNP system, indicating that probability of intramolecular cyclization in A 2 ‐MNP RACP system is higher than the A 1 ‐MNP system. The reactivity of —NHCOCH(CH₃)Br group of A 1 is lower than its two —OCOCH(CH₃)Br groups, and this resulted in longer distance between two adjacent branch points in the hyperbranched polymer of A 1 ‐MNP than the A 2 ‐MNP system. It is possible to adjust the chain structure of RACP‐based hyperbranched polymer by changing the reactivity of the functional groups in A₃ monomer. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41972.     

Preparation of novel dendritic flame‐retardant polymer and its application in EPDM composites

Flame‐retardant polymer, dendritic tetramethylolphosphonium chloride (FR‐DTHPC), was prepared by condensation polymerization between THPC, the monomer we prepared, and boric acid. It was then characterized by Fourier transform infrared spectroscopy, intrinsic viscosity, and matrix assisted laser desorption ionization time of flight mass spectrometer. This FR‐DTHPC was used in the preparation of flame‐retardant ethylene propylene diene monomer (EPDM) composites. Different types of EPDM/FR‐DTHPC composites were prepared with different amounts of FR‐DTHPC. Then, the cure characteristic, tensile properties, flame‐retardance, and thermal stability were researched and compared. Results showed that the addition of this novel additive can improve some mechanical and flame‐retardant properties of EPDM composites. Mechanisms of reinforcing and flame‐retardance were proposed. The dendritic polymer may reduce the amount and size of voids in EPDM composites, and thus may increase their tensile properties. Meanwhile, the degradation products from nitrogen, phosphorus, and boric acid in FR‐DTHPC can increase the amount of carbonaceous layers, and thus can inhibit the pyrolysis degree of EPDM composites during burning and improve their flame‐retardant performance. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40855.     

Epoxide‐terminated hyperbranched polyether sulphone as triple enhancement modifier for DGEBA

Epoxide‐terminated hyperbranched polyether sulphones (EHBPESs) with different backbone structures were synthesized and used as tougheners for diglycidyl ether of bisphenol‐A (DGEBA) curing system, which result in nonphase‐separated cured networks. Effects of backbone structure (at comparable degree of polymerization) and loading contents on the mechanical and thermal properties of cured hybrids were investigated. The hybrid containing EHBPES3, which has the most flexible backbone, shows the best mechanical performance and highest glass transition temperature (T_g). Compared with unmodified system, the impact strength, tensile strength, elongation at break of the hybrid containing 5% EHBPES3 increased by 69.8%, 9.4%, and 60.2%, respectively. The balanced improvements were attributed to the increased crosslink density and fractional free volume as well as the unique inhomogeneous network structure because of incorporation of hyperbranched modifiers with proper structure and loading contents. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41910.     

Thermomechanical and chemorheology properties of a thermosetting acrylic/melamine clearcoat modified with a hyperbranched polymer

The work presented here aims at studying the thermomechanical and chemorheological properties of an automotive clearcoat containing an acrylic/melamine resin modified with a hyperbranched poly ester‐amide (HBP) additive. Rheological experiments were conducted at ambient (25°C) and curing temperature (140°C). Dynamic mechanical thermal analysis and hardness measurements were performed to reveal the influence of HBP content on the behavior of the cured samples. It was found that the viscosity of the resin containing HBP samples considerably decreased. Although curing degree and mechanical properties were improved at low HBP loadings, a reverse effect was seen at higher contents. Dynamic rheological results during curing showed that although low amount of HBP resulted in an early gel point (GP), higher HBP loading postponed the GP. This loading‐dependent behavior was explained by the influence of HBP on viscosity and reactivity of the system on which the curing performance was influenced oppositely. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Partially constrained recovery of (meth)acrylate shape‐memory polymer networks

The purpose of this study was to characterize the partial strain recovery of a thermoset shape‐memory polymer under a constraining stress. Three polymer networks were synthesized from tert‐butyl acrylate and poly(ethylene glycol) dimethacrylate (PEGDMA) solutions. The molecular weight and the weight fraction of the PEGDMA crosslinking monomer was altered systematically to maintain a constant glass transition temperature (T_g = 54°C) but tailorable rubbery moduli, which varied by almost an order of magnitude for the three polymer networks (E = 1.8–11.3°MPa). The shape‐recovery behavior of the polymers under a constraining stress was characterized for programming temperature below (20°C) and above (70°C) the T_g. The experiments revealed a peak in the recovered strain for samples programmed at 20°C. Recovered strain scaled linearly with the constraining stress by the rubbery modulus. The work performed by the shape‐memory polymer networks was observed to be primarily a function of constraining stress and crosslinking density, while programming temperature had a relatively mild influence; however, the efficiency of the shape‐memory effect was shown to be a function of constraining stress and programming temperature, but was independent of crosslinking density. Maximum work efficiencies (up to 45%) were observed for programming temperature of 70°C. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Lipase-catalyzed synthesis of hyperbranched polyester improved by autocatalytic prepolymerization process

This work developed a facile and environmentally friendly route for lipase-catalyzed synthesis of a hyperbranched polyester by introducing an autocatalytic prepolymerization of comonomers. Trimethylolpropane, 1,8-octanediol, and adipic acid as comonomers for synthesizing the hyperbranched polyester were first prepolymerized via the automatic catalytic effect of the reactants themselves to obtain an appropriate reaction substrate for further lipase-catalyzed polymerization, where immobilized lipase Novozym 435 was used as a biocatalyst. The acidity and fluidity of optimized oligomers after the autocatalytic prepolymerization provide a benign reaction substrate for the retention of enzymatic activity in the subsequent lipase-catalyzed esterification, which is crucial for the enzymatic polymerization. The optimum reaction temperature and reaction time for prepolymerization were determined to be 120 °C and 150 min. The molecular weight (M _w) of the prepared polyester was approximately 26,300 g/mol. Quantitative analysis of ¹H-NMR and inverse-gated ¹³C-NMR spectra confirmed the hyperbranched structure of the resulting polyester with a branching degree of 31.3%. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47221.     

Synthesis and characterization of a carboxyl‐terminated waterborne hyperbranched polymer and its coordination behavior with chromium(III)

Despite its irreplaceable position in the leather industry, chrome tanning has been listed in the procession of limitation. The serious environmental pollution caused by chrome tanning through the residual chrome it leaves in wastewater has attracted great attention. To improve the absorption of chrome and reduce chromium emission, a novel hyperbranched ligand was synthesized and characterized. The impact elements of the coordination process between the hyperbranched oligomer and Cr(III) was investigated, and the characteristics of the complex are also discussed. This hyperbranched oligomer had a low molecular weight (weight‐average molecular weight = 2125) and narrow molecular weight distribution (PDI = 1.21). The time required for the coordination process between the hyperbranched oligomer and Cr(III) was around 6 h, and the optimum pH was 4.0. Moreover, the complex exhibited alkali resistance and fair resistance to oxidation; this suggested that this developed hyperbranched ligand is a potential masking agent or tanning auxiliary for chrome tanning and will enable improvements in chromium absorption. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40117.     

High temperature shape memory polyimide ionomer

In this work, a high temperature shape memory polymer based on polyimide (PI) ionomer is prepared by introducing ionic crosslinked interaction. The ionic crosslinked points are introduced to polymer networks through the reaction between polyamic acid and calcium hydroxide before thermal imidization. The crosslinked reaction, microtopography, mechanical, thermal, and shape memory properties of PI ionomers are systematically investigated. The results show the introduction of ionic crosslinked interaction could enhance the glass transition temperature, mechanical, and shape recovery performance of ODA‐ODPA, a PI. The prepared ionomers exhibit good high temperature shape memory properties around 270 °C. The shape fixation and shape recovery ratio are over 99% and 90%, respectively. This method provided a new sight of preparing high temperature shape memory polymer, which could be used in severe conditions, like aerospace industry field. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43630.     

Preparation of antibacterial temperature‐sensitive silver‐nanocomposite hydrogels from N‐isopropylacrylamide with green tea

This article reports the temperature‐sensitive, green tea (GT)‐based silver‐nanocomposite hydrogels for bacterial growth inactivation. The temperature‐sensitive hydrogels were prepared via free‐radical polymerization using temperature‐sensitive N‐isopropylacrylamide (NIPAM) monomer with GT as the hydrogel matrix. The nanocomposite hydrogels were encapsulated with silver ions via swelling method, which was later reduced to silver nanoparticles using Azadirachta indica leaf extract. The temperature‐sensitive silver nanocomposite hydrogels were analyzed by using Fourier transforms infrared, UV–visible spectroscopy, differential scanning calorimetry–thermogravimetric analysis, X‐ray diffraction, scanning electron microscopy, and transmission electron microscopy. The prepared hydrogels exhibited higher phase volume transition temperature than the NIPAM. The inhibition zone study of the inactivation of bacteria on the developed hydrogels was carried out against Gram negative (Escherichia coli) and Gram positive (Staphylococcus aureus), which revealed that the prepared hydrogels are helpful for the inactivation of these bacteria due to the high stabilization of antibacterial properties of the silver nanoparticles. The developed hydrogels are promising for biomedical applications. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45739.     

Heat-responsive shape memory Eucommia ulmoides gum composites reinforced by zinc dimethacrylate

With the renewability, functionality, and biocompatibility of Eucommia ulmoides gum (EUG), shape memory polymers fabricated from EUG present the potential application in biomedical devices and sensors. In this study, heat-responsive shape memory composites were developed and reinforced by zinc dimethacrylate (ZDMA). ZDMA particles were in situ polymerized and uniformly dispersed in the EUG, showing strong interfacial interactions with EUG. The obviously improved tensile strength and storage modulus in the elastic state are attributed to the reinforcement of poly-ZDMA particles. The switching temperature of EUG/ZDMA composites changed from 50 to 29°C through altering the dicumyl peroxide and ZDMA loading. The EUG/ZDMA composites exhibited high shape fixity of 95% and shape recovery of 90%, which favors theirs biomedical applications.     

Lignin nanoparticles by ultrasonication and their incorporation in waterborne polymer nanocomposites

Lignin nanoparticles (nanolignin, NL) were prepared in this work by ultrasonic treatment of softwood kraft lignin to obtain lignin‐water dispersions with excellent colloidal stability. A thorough characterization of the chemical, physical, and morphological properties of the new NL particles allowed for direct comparisons with the untreated parent material. Such NL particles were incorporated into a waterborne thermoplastic polyurethane matrix at different concentrations to yield bio‐based nanocomposite materials. The effect of the bio‐filler type (NL vs. untreated lignin) and loading on the chemical, physical, thermal, and morphological characteristics of the resulting nanocomposites was extensively investigated. In addition, tensile tests carried out on these systems highlighted the superior mechanical properties of NL‐based nanocomposites compared to composite materials incorporating untreated lignin. The results of this study provide a direct demonstration of an easy and environmentally friendly approach to obtain waterborne polyurethane‐based nanocomposites reinforced with NL in a relatively straightforward and accessible way and clearly evidence the potential of lignin nanoparticles as fully bioderived fillers for advanced nanocomposite applications. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45318.     

Rheological and physical characterization of pressure sensitive adhesives from bio‐derived block copolymers

Over the past decade, the development of various monomers and polymeric materials from renewable natural resources has received increasing attention. Soybean oil, as one of the most abundant vegetable oils, has been widely used in recent studies. To enhance the reactivity of pure soybean oil, it can undergo through different processes such as acrylation and epoxidation. In this article, we investigated the viability of polymerized acrylated epoxidized soybean oil (PAESO) in the composition of pressure sensitive adhesives (PSAs). We studied the physical and rheological properties of PSAs composed of poly(styrene‐b‐AESO), and five different tackifiers and three plasticizers. To verify the compatibility of the tackifiers with the biopolymer, a library of 15 PSAs was prepared through solvent blending method and tested by differential scanning calorimetry. The viable formulations were then prepared through hot‐melt blending and characterized using 180° peel tester, and advanced rheometric expansion system. Results showed that the combination of an ester of hydrogenated rosin and a high solvating plasticizer with the synthesized biopolymer indicated best performance relative to other formulations. The comparison of this candidate with its petroleum‐based counterpart containing SIS demonstrates promising potential of the material to perform as well as commercialized PSAs. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46618.     

Shape memory properties of olefin block copolymer (OBC)/poly(ɛ‐caprolactone) (PCL) blends

Conventionally, the chemically crosslinked shape memory polymer (SMP) blends are hard to recycle due to their network structure. Herein, the environmental SMP blends of olefin block copolymer (OBC), a unique thermoplastic elastomer, and poly(?‐caprolactone) (PCL) were physically crosslinked. Dicumyl peroxide was used as the compatibilizer to improve their miscibility, as evidenced by the reduced dispersed domain size of PCL in the OBC matrix and the increased complex viscosity. The peroxide modified OBC/PCL blend conferred enhanced tensile properties, increased dynamic storage modulus, increased crystallization temperature, and higher recovery stress. The shape memory behaviors of OBC/PCL blends predeformed under two different predeformation temperatures (30 and 65 °C) were investigated. The recovery stress showed respective maximum peak values corresponding to their predeformation temperatures. In addition, the modified blends gave the better shape memory performance at 65 °C. Besides the peroxide modification approach, a precycle training process via prestretching the samples and reducing the mechanical hysteresis was implemented to improve shape memory performance further. This is the first work on the OBC‐based SMP blends to enhance shape memory performance by combining the chemical modification using added peroxide compatibilizer and the process modification using a precycle training process. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45475.