Structure and property relationship of thermotropic liquid crystal polymer and polyester composite fibers

Poly(ethylene 2,6‐naphthalate) (PEN) and poly(ethylene terephthalate) (PET) composite fibers reinforced with a thermotropic liquid crystal polymer (TLCP) were prepared by the melt blending and spinning process to achieve high performance fibers with improved processability. Polymer composite fibers consisting of cheap polyester and small quantity of expensive TLCP are of interest from an economic point of view and from an industrial perspective. The increase in the birefringence and density of the TLCP/PEN/PET composite fibers with the spinning speed was attributable to the enhancement of the molecular orientation and effective packing between chains in the TLCP/PEN/PET composite fibers. Annealing process resulted in the formation of more ordered and perfect crystalline structure and higher crystallinity, improving the mechanical properties of the TLCP/PEN/PET composite fibers. The increase in the crystallite size and the degree of chain extension with increasing spinning speed resulted in the gradual increment of the long period for the TLCP/PEN/PET composite fibers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006.     

Crystallization kinetics of poly(ethylene terephthalate)/poly(ethylene 2,6‐naphthalate) blends

The crystallization kinetics of poly(ethylene terephthalate)/poly(ethylene 2,6‐naphthalate) (PET/PEN) blends were investigated by DSC as functions of crystallization temperature, blend composition, and PET and PEN source. Isothermal crystallization kinetics were evaluated in terms of the Avrami equation. The Avrami exponent (n) is different for PET, PEN, and the blends, indicating different crystallization mechanisms occurring in blends than those in pure PET and PEN. Activation energies of crystallization were calculated from the rate constants, using an Arrhenius‐type expression. Regime theory was used to elucidate the crystallization course of PET/PEN blends as well as that of unblended PET and PEN. The transition from regime II to regime III was clearly observed for each blend sample as the crystallization temperature was decreased. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 23–37, 2001     

Interrelationship of thermal and mechanical properties of poly(ethylene terephthalate)/poly(ethylene 2,6‐naphthalate)/graphene nanocomposites

In the present work, attempts were made to investigate the thermal and mechanical properties of melt‐processed poly(ethylene terephthalate) (PET)/poly(ethylene 2,6‐naphthalate) (PEN) blends and its nanocomposites containing graphene by using differential scanning calorimetry and tensile test experimenting. The results showed that crystallinity, which depends on a blend ratio, completely disappeared in a composition of 50/50. By introducing graphene to PET, even in low concentrations, the crystallinity of samples increased, while the nanocomposite of PEN indicated reverse behavior, and the crystallinity was reduced by adding graphene. In the case of PET‐rich (75/25) nanocomposite blends, by increasing the nano content in the blend, the crystallinity of the samples was enhanced. This behavior was attributed to the nucleating effect of graphene particles in the samples. From the results of mechanical experiments, it was found in PET‐rich blends that by increasing the PEN/PET ratio, the modulus of samples decreased, whereas in the case of PEN‐rich blends, a slight increment of modulus is seen as a result of the increment of the PEN/PET ratio. The two contradicting behaviors were attributed to the reduction of crystallinity of PET‐rich blends by enhancement of PEN/PET ratio and the rigid structure of PEN chains in PEN‐rich blends. Unlike the different modulus change of PET‐rich and PEN‐rich blends, the nanocomposites of these blends similarly indicated an increment of modulus and characteristics of rigid materials by increasing the nano content. Furthermore, the same behavior was detected in nanocomposites of each polymer (PET and PEN nanocomposites). The alteration from ductile to rigid conduction was related to the impedance in the role of graphene plates against the flexibility of polymer chains and high values of graphene modulus. J. VINYL ADDIT. TECHNOL., 23:210–218, 2017. © 2015 Society of Plastics Engineers     

Glass‐transition and melting behavior of poly(ethylene terephthalate)/poly(ethylene 2,6‐naphthalate) blends

The glass‐transition temperatures and melting behaviors of poly(ethylene terephthalate)/poly(ethylene 2,6‐naphthalate) (PET/PEN) blends were studied. Two blend systems were used for this work, with PET and PEN of different grades. It was found that T_g increases almost linearly with blend composition. Both the Gibbs–DiMarzio equation and the Fox equation fit experimental data very well, indicating copolymer‐like behavior of the blend systems. Multiple melting peaks were observed for all blend samples as well as for PET and PEN. The equilibrium melting point was obtained using the Hoffman–Weeks method. The melting points of PET and PEN were depressed as a result of the formation of miscible blends and copolymers. The Flory–Huggins theory was used to study the melting‐point depression for the blend system, and the Nishi–Wang equation was used to calculate the interaction parameter (χ₁₂). The calculated χ₁₂ is a small negative number, indicating the formation of thermodynamically stable, miscible blends. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 11–22, 2001     

Properties of poly(ethylene terephthalate)–poly(ethylene naphthalene 2,6‐dicarboxylate) blends with montmorillonite clay

The production and properties of blends of poly(ethylene terephthalate) (PET) and poly(ethylene naphthalene 2,6‐dicarboxylate) (PEN) with three modified clays are reported. Octadecylammonium chloride and maleic anhydride (MAH) are used to modify the surface of the montmorillonite–Na⁺ clay particles (clay–Na⁺) to produce clay–C18 and clay–MAH, respectively, before they are mixed with the PET/PEN system. The transesterification degree, hydrophobicity and the effect of the clays on the mechanical, rheological and thermal properties are analysed. The PET–PEN/clay–C18 system does not show any improvements in the mechanical properties, which is attributed to poor exfoliation. On the other hand, in the PET–PEN/clay–MAH blends, the modified clay restricts crystallization of the matrix, as evidenced in the low value of the crystallization enthalpy. The process‐induced PET–PEN transesterification reaction is affected by the clay particles. Clay–C18 induces the largest proportion of naphthalate–ethylene–terephthalate (NET) blocks, as opposed to clay–Na⁺ which renders the lowest proportion. The clay readily incorporates in the bulk polymer, but receding contact‐angle measurements reveal a small influence of the particles on the surface properties of the sample. The clay–Na⁺ blend shows a predominant solid‐like behaviour, as evidenced by the magnitude of the storage modulus in the low‐frequency range, which reflects a high entanglement density and a substantial degree of polymer–particle interactions. Copyright © 2005 Society of Chemical Industry     

Study on phase separation of PET/PEN blends by dynamic rheology

Blends of poly(ethylene terephthalate) (PET) and poly(ethylene naphthalate) (PEN) were processed into biaxially drawn films, and samples taken from the bi‐oriented films were then investigated by dynamic rheology experiments in the melt state. Storage modulus G′ and loss modulus G″ were determined in the frequency range of 10^?2–10² rad/s at temperatures between 260 and 300°C. Although the time–temperature superposition (TTS) principle was found to hold in the high frequency regime, a breakdown of TTS was observed at low frequencies, and the terminal behavior of the storage modulus G′ of the blends departs drastically from the terminal behavior observed for the blend components. This is caused by interfacial surface tension effects. The results indicate that despite the effect of transesterification reactions, the PET/PEN blend systems investigated consist of a microseparate phase of PEN platelets in a matrix of PET. This morphology is produced when the blends are processed into biaxially oriented PET/PEN films, and droplets of PEN are deformed into a lamellar structure consisting of parallel and extended, separate layers. The large interfacial surface area of the bi‐oriented PET/PEN blends leads to remarkably strong interfacial tension effects in dynamic rheology measurements. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

New concept of reducing a birefringence of poly(ethylene naphthalate) by a novel alloy with fluorene‐based polyester

This study proposes the new concept of reducing the birefringence of poly(ethylene naphthalate) (PEN) by a novel alloy with fluorene‐based polyester (FBP) involving the “cardo” structure in it. The alloys composed of PEN and FBP were prepared by simple melt blending method (process A) and reactive melt blending (process B). The resulting alloys were characterized by DSC, XRD, DMA, tensile testing, and polarized light microscopy. All PEN‐FBP alloys showed transparency and a single glass transition temperature (T_g), indicating that PEN‐FBP alloys were completely compatible. It was also demonstrated that T_g for PEN was shifted to the high‐temperature side by alloying with FBP. A large amount of the orientation‐induced birefringence was induced in drawn PEN sheets; however, in the cases of PEN‐FBP alloys, it was drastically decreased because of alloying with FBP. We could reveal the new concept for “low‐orientation‐induced birefringence material.” POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Spinnability and physical properties of in situ composite fibers based on thermotropic liquid crystalline polymer

In situ composite fibers based on poly(ethylene 2,6‐naphthalate) (PEN) and a thermotropic liquid crystalline polymer (Vectra A950) were prepared using a single‐screw extruder. The fibers were taken up at selected speeds. The spinnability, thermal behavior, mechanical properties, and morphologies of the PEN/Vectra A950 blend were investigated. The results showed that the PEN/Vectra A950 blends were partly miscible, and the miscibility increased with the increased concentration of Vectra in the blend. The DSC measurements indicated that Vectra enhanced the crystallization process of PEN by performing as a nucleating agent. The Instron tensile property study, coupled with scanning electron microscopy, revealed that the mechanical properties of the PEN matrix were significantly improved when Vectra existed as long and continuous fibrils. The laser Raman results showed that the Vectra orientation began to develop at take‐up speeds above 500 m/min. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 795–811, 2002     

Primary structure and physical properties of poly(ethylene terephthalate)/poly(ethylene naphthalate) resin blends

The morphology and properties of blends of poly(ethylene naphthalate) (PEN) and poly(ethylene terephthalate) (PET) that were injection molded under various conditions were studied. Under injection molding conditions that make it possible to secure transparency, blends did not show clear crystallinity at blending ratios of more than 20 mol% in spite of the fact that crystallinity can be observed in the range of PEN content up to 30 mol%. Because both transparency and crystallinity could be secured with a PEN 12 mol% blend, this material was used in injection molding experiments with various injection molding cycles. Whitening occurred with a cycle of 20 sec, and transparency was obtained at 30 sec or more. This was attributed to the fact that transesterification between PET and PEN exceeded 5 mol% and phase solubility (compatibility) between the PET and PEN increased when the injection molding time was 30 sec or longer. However, when the transesterification content exceeded 8 mol%, molecularly oriented crystallization did not occur, even under stretching, and consequently, it was not possible to increase the strength of the material by stretching. PET/PEN blend resins are more easily crystallized by stretch heat‐setting than are PET/PEN copolymer resins. It was understood that this is because residual PET, which has not undergone transesterification, contributes to crystallization. However, because transesterification reduces crystallinity, the heat‐set density of blends did not increase as significantly as that of pure PET, even in high temperature heat‐setting. Gas permeability showed the same tendency as density. Namely, pure PET showed a substantial decrease in oxygen transmission after high temperature heat‐setting, but the decrease in gas permeability in the blend material was small at heat‐set temperatures of 140°C and higher.     

Expanding the application field of post‐consumer poly(ethylene terephthalate) through structural modification by reactive blending

With the aim of up‐grading the material properties of post‐consumer PET, making them suitable for extrusion of thermoformable thick sheets, a series of polyepoxy chain extenders have been comparatively evaluated as melt viscosity modifiers for a toughened compatibilized blend containing up to 80 wt % of bottle‐grade post‐consumer recycled poly(ethylene terephtalate) (r‐PET). Combinations of a commercial modifier with pentaerythritol were also successfully employed to cause simultaneous hyperbranching and controlled chain scission, thereby modifying the melt rheology of the material without excessively increasing the molecular weight, as highlighted by common technological melt viscosity measurements such as online torque and off‐line melt flow rate (MFR). Since the high melt fluidity of PET plays a critical role on its flame resistance, the combined effect of chain extenders and halogen‐free phosphorated additives on the fire resistance of the modified toughened blends was also investigated. Preliminary results indicate that the chemical reactions among polymer and additives must be taken into careful account to prevent unfavorable effects on the ultimate melt rheology and mechanical properties. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40881.     

Antistatic performance and morphological observation of ternary blends of poly(ethylene terephthalate), poly(ether esteramide), and ionomers

Blends of poly(ethylene terephthalate) (PET) and poly (ether esteramide) (PEEA), which is known as an ion conductive polymer, were prepared by melt mixing using a twin screw extruder. Antistatic performance of the molded plaques and the effects of adding ionomers such as lithium neutralized poly(ethylene‐co‐methacrylic acid) copolymer(E/MAA‐Li), magnesium neutralized poly(ethylene‐co‐methacrylic acid) copolymer(E/MAA‐Mg), and zinc neutralized poly(ethylene‐co‐methacrylic acid) copolymer (E/MAA‐Zn) were investigated. Antistatic effect of adding poly(ethylene‐co‐methacrylic acid) copolymer(E/MAA) and polystyrene, and poly(ethylene naphthalate) (PEN) into PET/PEEA blends were also investigated. Here we confirmed that lithium ionomer worked the most effectively in those blend systems. We also confirmed that E/MAA worked to enhance the antistatic performance of PET/PEEA blends. Morphological study of these ternary blends system was conducted by TEM. Specific interaction between PEEA and E/MAA‐Li, and E/MAA were observed. Those ionomers and copolymer domains were encapsulated by PEEA, which could increase the surface area of PEEA in PET matrix. This encapsulation effect explains the unexpected synergy for the static dissipation performance on addition of ionomers and E/MAA to PET/PEEA blends. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

A comparative study of structure–property relationships in highly oriented thermoplastic and thermotropic polyesters with different chemical structures

Structure and properties of commercially available fully oriented thermoplastic and thermotropic polyester fibers have been investigated using optical birefringence, infrared spectroscopy, wide‐angle X‐ray diffraction and tensile testing methods. The effect of the replacement of p‐phenylene ring in poly(ethylene terephthalate) (PET) with stiffer and bulkier naphthalene ring in Poly(ethylene 2,6‐naphthalate) (PEN) structure to result in an enhanced birefringence and tensile modulus values is shown. There exists a similar case with the replacement of linear flexible ethylene units in PET and PEN fibers with fully aromatic rigid rings in thermotropic polyesters. Infrared spectroscopy is used in the determination of crystallinity values through the estimation of trans conformer contents in the crystalline phase. The analysis of results obtained from infrared spectroscopy data of highly oriented PET and PEN fibers suggests that trans conformers in the crystalline phase are more highly oriented than gauche conformers in the amorphous phase. Analysis of X‐ray diffraction traces and infrared spectra shows the presence of polymorphic structure consisting of α‐ and β‐phase structures in the fully oriented PEN fiber. The results suggest that the trans conformers in the β‐phase is more highly oriented than the α‐phase. X‐ray analysis of Vectran® MK fiber suggests a lateral organization arising from high temperature modification of poly(p‐oxybenzoate) structure, whereas the structure of Vectran® HS fiber contains regions adopting lateral chain packing similar to the room temperature modification of poly(p‐oxybenzoate). Both fibers are shown by X‐ray diffraction and infrared analyses to consist of predominantly oriented noncrystalline (63–64%) structure together with smaller proportion of oriented crystalline (22–24%) and unoriented noncrystalline (12–15%) structures. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 142–160, 2006     

Rheological and physical properties of in situ composite based on liquid crystalline polymer and poly(ethylene 2,6‐naphthalate) blends

The in situ composites based on poly(ethylene 2,6‐naphthalate) (PEN) and liquid crystalline polymer (LCP) were investigated in terms of thermal, rheological, and mechanical properties, and morphology. Inclusion of LCP enhanced the crystallization rate and tensile modulus of the PEN matrix, although it decreased the tensile strength in the PEN‐rich phase. The orientation effect of this blend system was composition and spin draw ratio dependent, which was examined by Instron tensile test. Further, the addition of dibutyltindilaurate (DBTDL) as a reaction catalyst was found to increase the viscosity of the blends, enhance its adhesion between the dispersed LCP phases and matrix, and led to an increase of mechanical properties of two immiscible blends. Hence DBTDL is helpful in producing a reactive compatibilizer by reactive extrusion at the interface of this LCP reinforced polyester blend system. The optimum catalyst amount turned out to be about 500 ppm, when the reaction proceeded in the 75/25 PEN/LCP blend system. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2448–2456, 1999     

Synthesis of ethylene terephthalate and ethylene naphthalate (PET‐PEN) block‐co‐polyesters with defined surface qualities by tailoring segment composition

Ethylene terephthalate and ethylene naphthalate oligomers of defined degree of polymerization were synthesized via chemical recycling of the parent polymers. The oligomers were used as defined building blocks for the preparation of novel block‐co‐polyesters having tailored sequence compositions. The sequence lengths were systematically varied using Design of Experiments. The dispersive surface energy and the specific desorption energy of the co‐polymers were determined by inverse gas chromatography. The study shows that polyethylene terephthalate‐polyethylene naphthalate (PET‐PEN) block‐co‐polyesters of defined sequence lengths can be prepared. Furthermore, the specific and dispersive surface energies of the obtained block‐co‐polyesters showed a linear dependence on the oligomer molecular weight and it was possible to regulate and control their interfacial properties. In contrast, with the corresponding random‐block‐co‐polyesters no such dependence was found. The synthesized block‐co‐polyesters could be used as polymeric modifying agents for stabilizing PET‐PEN polymer blends. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40731.     

Development of a gel spinning process for high‐strength poly(ethylene oxide) fibers

This article describes a new gel‐spinning process for making high‐strength poly(ethylene oxide) (PEO) fibers. The PEO gel‐spinning process was enabled through an oligomer/polymer blend in place of conventional organic solvents, and the gelation and solvent‐like properties were investigated. A 92/8 wt% poly(ethylene glycol)/PEO gel exhibited a melting temperature around 45°C and was highly stretchable at room temperature. Some salient features of a gel‐spun PEO fiber with a draw ratio of 60 are tensile strength at break = 0.66 ± 0.04 GPa, Young's modulus = 4.3 ± 0.1 GPa, and a toughness corresponding to 117 MJ/m³. These numbers are significantly higher than those previously reported. Wide‐angle x‐ray diffraction of the high‐strength fibers showed good molecular orientation along the fiber direction. The results also demonstrate the potential of further improvement of mechanical properties. POLYM. ENG. SCI., 54:2839–2847, 2014. © 2014 Society of Plastics Engineers     

On the interrelationship of transreaction with viscoelastic properties of poly(ethylene terephthalate)/poly(ethylene naphthalate) blends in the presence of nanoclay

An attempt was made to explore the effects of the interchange reactions on the viscoelastic behavior of binary blends based on poly(ethylene terephthalate) (PET)/poly(ethylene naphthalate) (PEN) and their nanocomposites. It was seen that with an increase in the number of extrusion runs and mixing temperature, the extent of reaction (X) and degree of randomness (RD) both increased, whereas the average sequence block lengths values were decreased. On the contrary, the blend composition did not play a significant role on X and RD values. Addition of nanoclay inhibited the transreactions in PET/PEN blends. The absence of crystallization peaks implied that the crystalline structure was destroyed as a result of blending and an amorphous system was created possibly due to the transreactions simultaneously with the formation of random copolymers inhibiting the crystallization process. The rheological investigations showed that the addition of PEN into the PEN/PET blends enhanced the storage modulus, loss modulus, and complex viscosity. The viscosity upswing observed at low‐frequency region in the case of nanocomposite systems evidently confirmed the occurrence of transreactions. Nonetheless, a significant increment in the viscoelastic properties was perceived in the presence of nanoclay corroborating the proper nanoclay distribution throughout the PET/PEN blend system. POLYM. ENG. SCI., 53:2556–2567, 2013. © 2013 Society of Plastics Engineers     

Study on the alcoholysis of aromatic polyesters and related esters using a high-pressure calorimeter

Summary The heat of base-catalyzed alcoholysis of poly(ethylene terephthalate) (PET) and poly(ethylene 2,6-naphthalenedicarboxylate) (PEN) as well as several related aromatic and aliphatic esters has been measured using a high-pressure calorimeter. The process is essentially thermoneutral, and heats of CH₃ONa-catalyzed methanolysis of PET and PEN are +1.8±0.6 and +9.3±0.2 kJ/mol-carboxyl group, respectively. Furthermore, the heats of Zn(OCOCH₃)₂-catalyzed alcoholysis of PET with ethylene glycol and benzyl alcohol are also calculated as +5.8±0.2 and +6.6±0.8 kJ/mol-carboxyl group, respectively. These values are comparable to those for ethyl esters of p-substituted benzoic acids and propionic acid. Received: 15 December 1998/Revised version: 22 January 1999/Accepted: 29 January 1999     

Phase separation,physical properties and melt rheology of a range of variously transesterified amorphous poly(ethylene terephthalate)–poly(ethylene naphthalate) blends

Amorphous, partially transesterified poly(ethylene terephthalate)/poly(ethylene naphthalate) (PET/PEN) blends of different levels of transesterification and blend composition were investigated in terms of resultant phase behavior, thermal transitions, and melt rheological properties. Intrinsic viscosities of the lowest transesterified material were found to be significantly below those of a physical blend of an identical composition, but at higher levels of transesterification, there was little difference. This was similarly found in melt rheometry measurements, where the zero‐shear rate viscosity of the low and highly transesterified mixtures were similar. Both solution and melt rheometry indicated that the molecular weight decreased by thermal degradation from processing. This is believed to play an important role in determining the final molecular architecture and properties. For similar levels of ester interchange, there was a minimum observed in zero shear melt viscosity at around 40 wt % PEN. This is likely due to competition between the slightly transesterified copolymer chains having poorer packing in the melt and reduced entanglement. Differential scanning calorimetry and dynamic mechanical thermal analysis were used to investigate the phase behavior of partially and fully transesterified blends. Results for the glass transition of the highly transesterified blends were compared with the theoretical values calculated from the Fox equation and were found to be close, although slightly lower. A correlation between the melting temperature of the blend and the degree of transesterification was shown to exist. This correlation can be used to estimate the degree of ester exchange reaction from these melting transitions. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1556–1567, 2002     

聚酯/液晶聚合物共混纤维的热处理

采用Ｘ射线衍射法、双折射法以及声速法研究了ＰＥＴ及其与液晶聚合物（ＬＣＰ）的共混初生纤维以及经过热处理后纤维的结晶结构和取向结构,并用应力－应变（Ｓ－Ｓ）法测定其断裂强度和初始模量。结果表明,ＬＣＰ的加入使初生纤维取向度和结晶度均下降,而喷头拉伸率增大则使共混初生纤维的结晶度和取向度均提高;由较大喷丝头拉伸率得到的共混纤维经热处理后取向度下降,而结晶度增大;当ＬＣＰ含量大于或等于１０％时,经热处理后共混纤维取向度下降;纤维２１０℃热处理后的晶粒尺寸明显大于１８０℃处理的,且前者的纤维各晶面的晶粒尺寸随着ＬＣＰ加入均有增大;纯ＰＥＴ纤维经热处理后力学性能提高,而ＰＥＴ／ＬＣＰ共混纤维热处理前后力学性能则呈较复杂的变化。     

Novel CO2 laser drawing of thermotropic liquid crystal polymer and poly(ethylene 2,6‐naphthalate) blend fibers

Thermotropic liquid crystal polymer (TLCP)/poly(ethylene 2,6‐naphthalate) (PEN) were prepared by a melt blending, and were melt spun by a spin‐draw process. In this study, we suggest novel drawing technology using the CO₂ laser that can directly and uniformly heat up fiber inside to prevent the formation of ununiform structures in conventional heat drawing process. The properties of the heat/laser drawn TLCP/PEN blend fibers were superior to those of any other handled fibers, and were rather more excellent than those of TLCP/PEN blend fibers annealed at 135°C for 10 min. It was confirmed that the CO₂ laser drawing made it possible to achieve the optimal drawing effect by draw ratio. The combined heating and CO₂ laser‐drawing method has a great potential for industrial applications as a novel fiber‐drawing process, and it can also be applied continuously to conventional spin‐draw system. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 205–211, 2007