Electrospinning of flux‐enhanced chitosan–poly(lactic acid) nanofiber mats as a versatile platform for oil–water separation

Environmentally friendly chitosan (CS)–poly(lactic acid) (PLA) nanofiber mats were designed and constructed by an electrospinning strategy. Studies on the wettability of the CS–PLA nanofiber mats showed that they possessed excellent hydrophobic and oleophilic properties in the pH range 1–12. A layered oil–water mixture was separated by CS–PLA nanofiber mats, and the oil flux of the mats collected by #10 stainless steel wire mesh (sample P‐10) was up to 511.36 L m^?2 h^?1, which was approximately 25 times higher than that of the mats collected by #0 stainless steel wire meshes (sample P‐N). The superior properties of the CS–PLA nanofiber mats may have been due to their tunable porous structure and fine flexibility. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45830.     

High strength nylon micro‐ and nanofiber based nonwovens via spunbonding

In this study we explore the feasibility of using of islands‐in‐the‐sea (I/S) fibers in the spunbond process to produce relatively high strength micro‐ and nanofiber webs. The relationships between the number of islands, percent polymer composition, and the fiber and fabric properties are reported. Nylon 6 (N6) and poly (lactic) acid (PLA) were used as the islands and sea polymers, respectively. Micro‐ and nanofibers were obtained by dissolving PLA polymer from the final spunbond nonwovens. The fibers with 25% N6 showed a decrease in fiber diameter from 1.3 to 0.36 μm (micron) when the number of islands was increased from 36 to 360. The diameter of fibers with 75% N6 showed a decline from 2.3 to 0.5 μm for the same range. Hydroentangling was found to be the preferred method of bonding of the I/S structures; the bonded structures were able to withstand postprocessing steps required for dissolving of the sea from the resulting nonwovens. Hydroentanged micro‐ and nanofiber based nonwovens demonstrated high tensile and tear properties, which were insensitive to the N6 fiber size and its mechanical properties. Bonding efficiency and web uniformity were found to be dominant factors influencing the fabric performance. Overall, our study demonstrated that the I/S configuration is a promising technique for high speed and high throughput production of strong and light weight nonwovens comprised of micro‐ and nanofibers. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Thermal conductivities of electrospun polyimide‐mesophase pitch nanofibers and mats

In this article, we report the preparation and thermal properties of polyimide–mesophase pitch (MP) composite nanofibers and associated nanofiber nonwoven mats produced using an electrospinning process. The addition of MP increased the thermal conductivities of both the individual composite nanofibers and the in‐plane conductivities of the nanofiber mats. The out‐of‐plane conductivity of the mats remained relatively low due to low through thickness connectivity between the nanofibers. These nanofiber mats are flexible and very thin and are good candidates for thermal management films for future flexible electronic devices. POLYM. ENG. SCI., 54:977–983, 2014. © 2013 Society of Plastics Engineers     

Enhancing water swelling ability and mechanical properties of water‐swellable rubber by PAA/SBS nanofiber mats

Investigation of the potential use of nanofibers to reinforce composites has gained significance in many applications. In this article, the nanofiber mats of poly(acrylic acid) (PAA) and styrene–butadiene–styrene (SBS) triblock copolymer with composites structure were interweaved by double needle electrospinning process. The multiple nanofiber mats were added to conventional water‐swellable rubber (WSR). Improved mechanical and physical properties of WSR were obtained. Enhancement of the swellability of WSR + PAA/SBS nanofiber mats was derived from the PAA constituent absorbing water from the surface into the bulk and introducing random internal water channels between discontinuous superabsorbent polymers. The role of SBS nanofibers in the composite of WSR + PAA/SBS nanofiber mats was more related to the mechanical properties, where the breaking force of the composite increased to twice that of the conventional WSR. Interestingly, after immersion of the WSR + PAA/SBS nanofiber mats in water for 1 week, there was only a slight decrease in their mechanical properties of less than 5% compared to the dry state. The mechanisms and effects of the nanofiber mats in enhancing the mechanical and water swelling properties of WSR are also discussed. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44213.     

Electrospinning and crosslinking of zein nanofiber mats

Electrospinning processing can be applied to fabricate fibrous polymer mats composed of fibers whose diameters range from several microns down to 100 nm or less. In this article, we describe how electrospinning was used to produce zein nanofiber mats and combined with crosslinking to improve the mechanical properties of the as‐spun mats. Aqueous ethanol solutions of zein were electrospun, and nanoparticles, nanofiber mats, or ribbonlike nanofiber mats were obtained. The effects of the electrospinning solvent and zein concentration on the morphology of the as‐spun nanofiber mats were investigated by scanning electron microscopy. The results showed that the morphologies of the electrospun products exhibited a zein‐dependent concentration. Optimizing conditions for zein produced nanofibers with a diameter of about 500 nm with fewer beads or ribbonlike nanofibers with a diameter of approximately 1–6 μm. Zein nanofiber mats were crosslinked by hexamethylene diisocyanate (HDI). The tensile strength of the crosslinked electrospun zein nanofiber mats was increased significantly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103:380–385, 2007     

Comparison of prolonged antibacterial activity and release profile of propolis‐incorporated PVA nanofibrous mat,microfibrous mat,and film

Propolis as a natural antibacterial agent was incorporated into the poly(vinyl alcohol) (PVA) in different forms of nanofiber, microfiber, and film. The successful fabrication of uniform nanofibers with 85–314 nm diameters and microfibers with 2.02 μm diameter was proved by scanning electron microscopy. Structural analysis by Fourier transform infrared spectroscopy and X‐ray diffraction and swelling properties confirmed the formation PVA hydrogel and its H‐bonding to the propolis. Evaluation and comparison of antimicrobial properties of produced samples against Staphylococcus aureus strains revealed that nanofiber mat with 19 mm inhibition zone has 11.76 and 26.67% higher efficiency against bacteria than microfiber mat and film with 17 and 15 mm inhibition zone, respectively. Nanofibrous mat showed sustained release during 96 h by maintaining full antibacterial activity up to 51 h which is of great importance in burn wounds. These results confirm the advanced performance of natural propolis in the form of nanofiber substrate as wound dressing. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45794.     

熔体微分电纺PLA/ATBC纳米纤维膜吸油性能

静电纺丝制备的纳米纤维孔隙率高、吸附能力强,可用于高效地处理化工行业油污染问题。聚乳酸（PLA）作为生物可降解材料,来源广泛且不会造成二次污染,具有广阔的应用前景。本文利用自制的熔体微分电纺装置,制备了PLA/乙酰基柠檬酸三丁酯（ATBC）纤维膜,探究了物料性质和增塑剂ATBC含量对PLA纤维形貌及吸油性能的影响,并获得了最佳的纺丝温度和ATBC含量。研究表明,在纺丝温度为240℃、ATBC质量分数为10%时制备的纤维直径为320nm。该纤维膜水接触角为145°,表现出良好的疏水性能,吸油倍率为138.4g/g,是市售PP无纺布吸油性能的4～5倍,保油倍率为85.8g/g。重复吸/放油5次循环后,纤维膜仍具有良好的强度而未发生断裂且可继续进行吸油,重复使用性能较好,可被应用于化工行业油污染处理。     

聚乳酸复合空气过滤材料的制备及性能研究

以分子质量为7万的聚乳酸（PIA）为原料,分别用不同的溶剂制得两种纺丝液,并采用静电纺丝法将其分别纺在水刺无纺布和熔喷无纺布上,采用TSI8130仪器对阻力和效率进行测试,比较两者的过滤性能。结果表明：当纳米纤维膜厚度为2mm左右时,水刺非织造布与纳米纤维的复合材料过滤效率从近乎0提高到45．88％,当纳米材料厚度为1mm左右时,提高到26．12％;熔喷非织造布分别与1mm和2mm厚度的纳米纤维膜复合后过滤效率分别提高了23．7％和24．6％,但缺点是过滤阻力提高。     

Electrospun polylactic acid nanofiber membranes containing Capparis spinosa L. extracts for potential wound dressing applications

Capparis spinosa L. (CSL) is a medicinal plant with high antibacterial activity against a variety of pathogens and antioxidation properties. In this paper, for the first time, nanofiber membranes of polylactic acid (PLA) containing 0, 4, 7,and 10 wt% CSL ethyl acetate extract were fabricated by electrospinning. Scanning electron microscopy showed that the fiber diameter decreased after adding CSL to the PLA nanofibers. Fourier transform infrared spectroscopy confirmed that CSL was successfully incorporated in the matrix. The water contact angle test proved that the addition of CSL improved the hydrophilic properties of the material. Moreover, the addition of CSL improved the oxidation resistance of the composite fiber membrane. A burst drug release from the composite nanofibers occurred within the first 12 hr, followed by slow release over a prolonged period of time. As the concentration of CSL increased, the inhibition ability of nanofibers against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) gradually increased. In summary, due to their good mechanical, antioxidant, and antibacterial properties, CSL/PLA nanofiber membranes may possess potential applications as wound dressing materials.     

Controlling the architecture of nanofiber‐coated microfibers using electrospinning

This study shows that electrospinning nanofibers onto single microfibers allows for careful tailoring of material properties that may suit a wide variety of applications. The nanofiber‐coated microfibers are created by electrospinning nanofibers alongside a microfiber toward a collector that rotates around the microfiber. This force the nanofibers to be collected around the microfiber, creating a hierarchical structure that can be modified at nano scale. In this study, control of nanofiber diameters, nanofiber alignment, and nanofiber loading was evaluated. It was seen that varying polymer concentration affected the nanofiber diameters, collecting the nanofiber‐coated microfibers at different speeds changed the degree of alignment of the nanofibers and that changing the polymer feeding rate affected the loading density of the nanofibers collected. The carefully designed nanofiber‐coated microfibers have great potential in creation of highly porous materials with tailored properties down to nano scale. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Electrospinning of chitosan/poly(lactic acid) nanofibers: The favorable effect of nonionic surfactant

To improve the electrospinnability of chitosan (CS), a series of nanofiber membrane blends comprised of CS, poly(lactic acid) (PLA), and nonionic surfactant polyoxyethylene nonylphenol ether (TX‐15), were made. Uniform nanofibers with no bead‐like structures were obtained from solutions of 2% TX‐15 with 6% CS(50)/PLA(50). The diameter was between 200 and 300 nm. We found that with increasing TX‐15 in the blend, the nanofibers displayed more hydrophilicity. Compared to CS/PLA nanofibers, the blend polymers with TX‐15 had better tensile mechanical properties. Finally, all cells examined showed high levels of attachment and spreading on CS/PLA/TX‐15 nanofibers with a TX‐15 content of 0～3%. Thus, the nanofibers were nontoxic. In conclusion, adding PLA and TX‐15 to CS via solution‐blending and electrospinning may be an effective way to toughen CS nanofibers and make them more suitable for drug delivery or tissue engineering applications. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41098.     

The effect of process parameters on the properties of elastic melt blown nonwovens: Air pressure and DCD

An elastic masterbatch and elastic melt blown nonwovens are prepared based successively on styrene-ethylene/butylene-styrene (SEBS) and polypropylene (PP) blend. The phase separation morphology, rheological properties and crystal structure of the elastic masterbatch are investigated. The results show that a compatible and stable structure is obtained in molten SEBS and PP blend with excellent mobility in the temperature range of 210–230°C. The crystallization of PP slows down resulting in a finer structure due to the restriction of the SEBS network structure with rarely change of crystalline structure. The relationship between process parameters and properties of the elastic nonwoven is also studied in detail. Air pressure and die to collector distance (DCD) have discernible effects on fiber diameter and bonding between fibers, further influencing the performances of nonwovens including porosity, tensile strength and elastic recovery. Elastic recovery is shown to be significantly more affected by DCD than by air pressure.     

Generation of nanofibers via electrostatic‐Induction‐assisted solution blow spinning

Increasing attention has been given to nanofiber fabrication techniques. Solution blow spinning (SBS) is an innovative, simple, and effective method for producing nanofibers, and it only uses the drawing force of high‐velocity airflow. However, solution‐blown nanofibers easily form bundles; this results in an uneven distribution of nanofibers and an inhomogeneity of nanofiber mats. In this study, electrostatic‐induction‐assisted solution blow spinning (EISBS) was established by the introduction of an additional electrostatic field with an induction circle electrode into the SBS system. The effects of the electrostatic force on the fiber configuration and structure were examined. The results indicate that the electrostatic field effectively separated the fibers. Response surface methodology, based on the four‐factor, three‐level Box–Behnken design, was used to facilitate a more systematic understanding of the processing parameters of EISBS. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42326.     

Hydro‐entangled bi‐component microfiber nonwovens

This article describes the production of microfiber nonwoven fabrics from segment pie bi‐component fibers using air‐laying and hydro‐entanglement. The bi‐component fibers were split into microfibers during hydro‐entanglement. The microfiber nonwoven fabrics are compared with similar products made from single component fibers. The degree of fiber splitting is found to depend on the jet pressure as well as the fiber position in the web thickness direction. Compared with the nonwovens fabric made from single component fibers, the microfiber nonwoven fabrics have higher tensile strength, lower elongation, higher water absorbency. However, contrary to what was expected, the microfiber nonwovens fabrics have a stiffer handle. This is caused by the increased fiber entanglement and much denser structure for the bi‐component microfiber nonwoven fabrics. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Improvement in mechanical properties of grafted polylactic acid composite fibers via hot melt extrusion

The aim of this study was to develop fiber reinforced polylactic acid (PLA) composites via twin screw extrusion with the addition of a compatibilizer. Initial studies were performed to establish the optimum initiator percentage in terms of grafting efficiency between PLA and maleic anhydride (MA). Results show that PLA MA 7 obtained the highest level of grafting efficiency. Subsequent viscometric titration analysis on the compatibilized and uncompatibilized PLA composites showed an increase in the interfacial adhesion for the compatibilized PLA composites. Tensile and flexural properties also confirmed this increase in interfacial adhesion for the compatibilized composites, where the mechanical properties improved considerably, compared with virgin PLA and uncompatibilized composites. Results showed that the mechanical properties increase as PLA‐g‐MA loading increased. Finally, the rate of compostability of compatibilized composites decreased with the addition of PLA‐g‐MA. This was attributed to a lack of water absorption due to the bonding of hydroxyl groups on the fibers surface with MA. POLYM. COMPOS., 35:1792–1797, 2014. © 2014 Society of Plastics Engineers     

Electrospinning of antibacterial poly(vinylidene fluoride) nanofibers containing silver nanoparticles

Poly(vinylidene fluoride) (PVDF) nanofibrous mats containing silver nanoparticles were prepared by electrospinning. The diameter of the nanofibers ranged between 100 and 300 nm, as revealed by scanning electron microscopy. The silver nanoparticles were dispersed, but some aggregation was observed with transmission electron microscopy. The content of silver nanoparticles incorporated into the PVDF nanofibrous mats was determined by inductively coupled plasma and X‐ray photoelectron spectroscopy. The antibacterial activities of the samples were evaluated with the colony‐counting method against Staphylococcus aureus (Gram‐positive) and Klebsiella pneumoniae (Gram‐negative) bacteria. The results indicate that the PVDF nanofibrous mats containing silver nanoparticles showed good antibacterial activity compared to the PVDF nanofiber control. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Manipulating hydrophobicity of polyester nanofiber mats with egg albumin to enhance cell interactions

A hybrid of poly-l -lactic acid (PLA) and poly-ε-caprolactone (PCL) system was designed using hydrophilic generally regarded as safe (GRAS) protein, egg albumin (EA), and fabricated as nanofiber mats (NM) to facilitate improved cell interactions and functionality. Our studies include, preparation and analysis of physicochemical properties of NM. Surface morphology of NM was smooth with the diameter ranging from 250 to 400 nm. The contact angle of NM decreased from 80 to 45° with the increase in EA concentration. The rate and extent of swelling was increased 3-folds with the addition of EA. Release studies of NM showed maximum amount of MTz was released with the increase in MTz concentration (>85%). The MTz interaction with EA and structure stability of EA was confirmed from fluorescence and circular dichroism studies. NM showed increase in inhibition of bacterial growth of Staphylococcus aureus and Escherichia coli with the increase in MTz concentration. Cell viability of the NM was >80% and also, the cell proliferation increased as EA content increased. NM hemolytic activity was less than 5% suggesting compatibility. Hence, results concluded that EA had regulated hydrophobicity, promoted cell interactions, and proliferation and therefore, NM is considered safe for tissue regeneration.     

How Nanofibers Carry the Load: Toward a Universal and Reliable Approach for Tensile Testing of Polymeric Nanofibrous Membranes

Nanofibrous nonwovens show high versatility and outstanding properties, with reduced weight. Porous morphology, high material flexibility and deformability challenge their mechanical testing, severely affecting results reliability. Still today, a specific technical standard method to carry out tensile testing of nonwoven nanofibrous mats is lacking, as well as studies concerning tensile test data reliability. In this work, an accurate, systematic, and critical study is presented concerning tensile testing of nonwovens, using electrospun Nylon 66 random nanofibrous mats as a case study. Nanofibers diameter and specimen geometry are investigated to thoroughly describe the nanomat tensile behavior, also considering the polymer thermal properties, and the nanofibers crossings number as a function of the nanofibers diameter. Below a threshold value, which lies between 150 and 250 nm, the overall mat mechanical behavior changes from ductile to brittle, showing enhanced elastic modulus for a high number of nanofibers crossings. While specimen geometry does not affect tensile results. Stress–strain data are analyzed using a phenomenological data fitting model to better interpret the tensile behavior. The experimental results demonstrate the high reliability of the proposed mass-based load normalization, providing a simple, effective, and universally suitable method for obtaining high reproducible tensile stress–strain curves.     

Electrospun salicylic acid/polyurethane composite nanofibers for biomedical applications

Salicylic acid (SA)/polyurethane (PU) composite nanofiber mats were fabricated by introducing SA in PU solution during the electrospinning process. Cell viability assays showed that the as-prepared composite nanofibers had a good biocompatibility. Further, the composite mats showed good antibacterial performance against Gram-negative Escherichia coli and Gram-positive Staphylococcus aureus bacteria. Easy fabrication, good mechanical properties, good biocompatibility as well as the antibacterial activity of PU nanofibers containing SA indicated their significant promise for a variety of potential medical applications such as tissue engineering, wound healing, and drug delivery system.     

Hybrid multi‐scale epoxy composites containing conventional glass microfibers and electrospun glass nanofibers with improved mechanical properties

A mechanically flexible mat consisting of structurally amorphous SiO₂ (glass) nanofibers was first prepared by electrospinning followed by pyrolysis under optimized conditions and procedures. Thereafter, two types of hybrid multi‐scale epoxy composites were fabricated via the technique of vacuum assisted resin transfer molding. For the first type of composites, six layers of conventional glass microfiber (GF) fabrics were infused with the epoxy resin containing shortened electrospun glass nanofibers (S‐EGNFs). For the second type of composites, five layers of electrospun glass nanofiber mats (EGNF‐mats) were sandwiched between six layers of conventional GF fabrics followed by the infusion of neat epoxy resin. For comparison, the (conventional) epoxy composites with six layers of GF fabrics alone were also fabricated as the control sample. Incorporation of EGNFs (i.e., S‐EGNFs and EGNF‐mats) into GF/epoxy composites led to significant improvements in mechanical properties, while the EGNF‐mats outperformed S‐EGNFs in the reinforcement of resin‐rich interlaminar regions. The composites reinforced with EGNF‐mats exhibited the highest mechanical properties overall; specifically, the impact absorption energy, interlaminar shear strength, flexural strength, flexural modulus, and work of fracture were (1097.3 ± 48.5) J/m, (42.2 ± 1.4) MPa, (387.1 ± 9.9) MPa, (12.9 ± 1.3) GPa, and (30.6 ± 1.8) kJ/m², corresponding to increases of 34.6%, 104.8%, 65.4%, 33.0%, and 56.1% compared to the control sample. This study suggests that EGNFs (particularly flexible EGNF‐mats) would be an innovative type of nanoscale reinforcement for the development of high‐performance structural composites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42731.