Resistivity relaxation behavior of carbon black filled high‐density polyethylene conductive composites

The variation of resistivity for high‐density polyethylene (HDPE) conductive composites filled with carbon black (CB) with time was investigated under the excitation of different temperature field. The movement of CB particles in the HDPE matrix was not a momentary equilibrium process, but a relaxation process. The relaxation of resistivity of the composites was monotonic, and it could be described by an exponential form above melting temperature. However, the relaxation of resistivity was nonmonotonic below melting temperature, herein a parameter t₀ which was the beginning time of the resistivity attenuation could be introduced into the exponential equation. The attenuation of resistivity at constant temperature was limited for the composites with certain content of CB. The resistivity of the composites would incline to a constant value with the prolongation of time no matter what the heat treatment temperature was. Heating rate had influence on the relaxation of resistivity of the composites, and the lower heating velocity resulted in less time to approach to the equilibrium resistivity. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Dynamic rheological behavior of high‐density polyethylene filled with carbon black

The dynamic rheological behavior of high‐density polyethylene (HDPE) composites filled with carbon black (CB) was studied by controlling periodic small shear strains at constant temperatures. The results shed light on the relationship between the behavior of dispersed fillers and polymeric matrix systems. At sufficiently high filler concentration a structural skeleton seems to appear, which significantly raises the modulus at the low frequency region. High structure, finer size acetylene black raises the modulus significantly more than does the low structure and larger size one (e.g., N550). Oxidized CB increases the modulus in the whole frequency region for the enhanced interaction between polymer matrix and CBs. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3527–3531, 2002     

Impedance spectra of carbon black filled high‐density polyethylene composites

Carbon black (CB) filled high‐density polyethylene (HDPE) composites are prepared by ordinary blending for use as an electrical conductive polymer composite. The composite changes from an electrical insulator to a conductor as the CB content is increased from 10 to 20 wt %, which is called the percolation region. For explanatory purposes, three models, namely, “conduction via nonohmic contacting chain,” “conduction via ohmic contacting chain,” and a mixture of them corresponding to the conductions in the percolation region, high CB loading region, and limiting high CB loading are proposed by the reasonable configurations of aggregate resistance, contact resistance, gap capacitance, and joining aggregates induction. The characters of the impedance spectra based on the three models are theoretically analyzed. In order to find some link between the electrical conductivity and the CB dispersion manner in the composites, the impedance spectra of three samples, HDPE/15 wt % CB (the center of the percolation region), HDPE/25 wt % CB (a typical point in the high CB loading region), and HDPE/19 wt % CB (the limiting high CB loading region), are measured by plotting the impedance modulus and phase angle against the frequency and by drawing the Cole–Cole circle of the imaginary part and real part of the impedance modulus of each sample. The modeled approached spectra and the spectra measured on the three samples are compared and the following results are found: the measured impedance spectrum of HDPE/15 wt % CB (percolation region) is quite close to the model of conduction via nonohmic contacting chain. The character of the measured spectrum of HDPE/25 wt % CB consists of the form of the model of conduction via ohmic contacting chain. The impedance behavior of HDPE/19 wt % CB exhibits a mixture of the two models. From the comparisons, it is concluded that the electrical conducting network in the percolation region of the CB filled HDPE composite is composed of aggregate resistance, nonohmic contact resistance, and gap capacitance, and that of the high CB loading region consists of continuously joined CB aggregate chains, which are possibly wound and assume helix‐like (not straight lines) conductive chains, acting as electrical inductions as the current passes through. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1344–1350, 2005     

Oxo‐biodegradability of high‐density polyethylene films containing limited amount of isotactic polypropylene

Limited amount of isotactic polypropylene (iPP) is added to high‐density polyethylene (HDPE) containing 1% w/w an oxo‐biodegradable additive and extruded and converted to films. The films are put under UV irradiation for different periods of time. Irradiation of the films for 6 weeks imposes remarkable effects on viscosity average molecular weight (M_v) and carbonyl index (CI) of them. M_v decreases from 3.4 × 10⁵ to 4.7 × 10⁴ g mol^?1 for neat HDPE films; from 3.1 × 10⁵ to 3.3 × 10⁴ g mol^?1 for the films containing oxo compound, and from 1.5 × 10⁵ to 2.6 × 10⁴ g mol^?1 for the films containing oxo compound and 1% w/w iPP. Carbonyl index of the neat HDPE films increases from 4 to 8.7 while for the sample containing only the oxo compound it increases from 4.5 to 7.3 and for the sample containing both oxo compound and iPP it decreases from 12.0 to 8.8. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) indicate more cracks and uniform degradation in the samples containing iPP and oxo compound. Thermogravimetric analysis (TGA/DTG) of the samples shows that the samples containing iPP and oxo compound have lower decomposition temperature after UV irradiation. Finally, it can be said that the presence of iPP in HDPE matrix containing oxo compound can improve HDPE oxo‐biodegradablity. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45843.     

Mechanical and antibacterial properties of modified nano‐ZnO/high‐density polyethylene composite films with a low doped content of nano‐ZnO

Nano‐ZnO/high‐density polyethylene (HDPE) composite films were prepared via melt blending and a hot compression‐molding process. The properties, including ultraviolet absorption, mechanical and antibacterial properties of the films, and plasticizing behavior of the composites, were investigated. The results show that the absorbance in the ultraviolet region of the HDPE films was enhanced after the addition of modified nano‐ZnO to the HDPE matrix. Also, we found that improvement in the HDPE films of the tensile strength and elongation at break was achieved by the incorporation of modified ZnO nanoparticles up to 0.5 wt % in contrast with the original nano‐ZnO/HDPE composite films. Antibacterial testing was carried out via plate counting, and the results indicate that the HDPE films doped with modified ZnO nanoparticles showed favorable antibacterial activity, especially for Staphylococcus aureus. However, the low doped content of modified nano‐ZnO in the HDPE matrix made the balance torque of the composites increase slightly. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Thermal oxidation of self‐degradable composite films based on low‐density polyethylene

The effect of the structure of composite extrusion films based on a mechanical blend of low‐density polyethylene and poly(hydroxybutyrate) on the service characteristics and the kinetics of thermooxidative destruction was investigated. The aggregate state of the polymers affected the value of the boundary surface in the blend films. An increase in the latter affected the conformation states of both polymers in the blends. In this case, the strength decreased, the steam permeability increased, and the thermooxidative destruction of the polyethylene matrix during the beginning stages was accelerated. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1392–1396, 2004     

Electric self‐heating behavior of acetylene carbon black filled high‐density polyethylene composites

The electric self‐heating behavior of carbon black (CB) filled high‐density polyethylene (HDPE) was studied in relation to the time‐dependent current and surface temperature under various voltages and to the voltage‐dependent surface temperature at electric–thermal equilibrium. The resistance increase due to self‐heating restricts the current flow through the sample and thus stabilizes the electric power and the self‐heating temperature to their saturation values, which vary with the voltage. A simple phenomenological model shows that self‐heating at electric‐thermal equilibrium is involved in the initial resistance, the electric field induced positive temperature coefficient (PTC) transition and the heat dissipation. The influences of annealing and irradiation crosslinking on the self‐heating behavior are discussed. Copyright © 2004 Society of Chemical Industry     

Relaxation behavior of conductive carbon black reinforced chlorosulfonated polyethylene composites

Dynamic mechanical analysis and dielectric relaxation spectra of conductive carbon black reinforced chlorosulfonated polyethylene (CSM) composites were used to study their relaxation behavior as a function of temperature and frequency, respectively. A marginal increase in glass transition temperature has been observed upto 30 phr carbon black filled polymer composite, beyond which it decreases, which has been explained on the basis of aggregation of filler particles in the polymer matrix. The strain dependent dynamical parameters were evaluated at dynamic strain amplitudes of 0.1–200%. The nonlinearity in storage modulus increases with increase in filler loading. It can be explained on the basis of filler–polymer interaction and aggregation of the filler particulates. The frequency dependent dynamical mechanical analysis has also been studied at frequency range of 0.1–100 Hz. The variation in real and complex part of impedance with frequency has been studied as a function of filler loading. The effect of filler loading on ac conductivity has been observed as a function of frequency. An increase in conductivity value has been observed with increase in filler loading. This can be explained on the basis of formation of conducting paths between filler particulates. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Structure and properties of polypropylene/high‐density polyethylene blends by solid equal channel angular extrusion

The solid equal channel angular extrusion (ECAE) process on polypropylene (PP)/high‐density polyethylene (HDPE) blends was carried out. Scanning electron microscopy (SEM) was used to observe the sample structures. Results showed that ECAE process could make PP/HDPE blends to produce orientation structure. Impact performance of ECAE‐PP/HDPE samples after ECAE process improved remarkably, especially for ECAE‐PP/HDPE (90/10)‐O whose impact strength reached 91.91 kJ/m², 18.1 times higher than that of pure PP and 11.2 times higher than that of PP/HDPE (90/10). The mechanism of enhancing between HDPE and PP was discussed. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39759.     

Carbon nanotube/polypropylene/polycarbonate conductive nanocomposite films: Preparation and characterization

In this study, CNT/PP/PC conductive composite films were prepared by compounding PP (polypropylene)/PC (polycarbonate) (1:1) and carbon nanotubes (CNT) using a physical blending and hot pressing method. Next, Fourier transform infrared spectroscopy, thermogravimetric analysis, differential scanning calorimetry, and water contact angle measurement are conducted in order to characterize the properties of CNT/PP/PC conductive films. The results showed there is no chemical reaction inside the PP/PC composite film with the addition of CNT. Neither the CNT composite film containing 3 wt% nor the control film decomposed thermally within 220°C. The water contact angle increased from 88.5° for the control film to 110.99° for the composite film containing 3 wt% CNT. This indicates that the film has good thermal stability and hydrophobic properties. The percolation threshold was obtained when the content of CNT was 3 wt%, and the best conductivity of the CNT/PP/PC composite film was 5.53 S/m at this time. In order to improve the tensile properties of the film, a small amount of polyurethane (TPU) was added to the film, and the maximum tensile strength was 24.91 Mpa when the content of TPU was 6.7%. This study can provide a strategy for the practical application of flexible electronic devices.     

Effect of dynamic shear on the microcellular foaming of polypropylene/high‐density polyethylene blends

Dynamic shear in the axial direction of a rotor was vertically superposed on the melt flow direction, and its effects on the shear rate and melt strength were investigated theoretically. Polypropylene/high‐density polyethylene blends were microcellularly foamed with different vibration parameters. The experimental results were compared with those of a theoretical analysis, and the effects of dynamic shear on the foamability and ultimate cell structure were analyzed in detail. The theoretical results showed that the shear rate and melt strength increased with an increase in the vibration amplitude and frequency. The enhanced melt strength could effectively restrict cell growth, prevent cell rupture, and improve foamability. The experimental results showed that the cell orientation decreased and the cell structure was improved when axial dynamic shear induced by rotor vibrations was superposed on the melt flow direction. Furthermore, the cell diameter decreased and the cell density increased with increases in the vibration amplitude and frequency. The experimental results were very consistent with the theoretical analysis. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of recycled polypropylene on polypropylene/high‐density polyethylene blends

The effect of recycled PP on incompatible blends of virgin polypropylene (PP) and high‐density polyethylene (HDPE) was studied. Recycled PP from urban solid waste was extracted with methyl ethyl ketone and the compatibilizing action of the product before and after extraction was examined. The characterization of the recycled PP was performed by FTIR, NMR, and DSC analyses. Mechanical properties of the blends were evaluated. The results showed partial compatibility of the blend components, reflected in the improvement of the tensile strength and elongation. Best results were achieved by the addition of extracted recycled PP on the 50/50 PP/HDPE blends. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1305–1311, 2001     

High‐density polyethylene/carbon black conductive composites. I. Effect of CB surface modification on its resistivity–temperature behavior

The effect of the interaction between a polymeric matrix and conductive particles of carbon black (CB), especially the interaction enhanced by oxidizing CB (o‐CB), on the resistivity–temperature behavior of its composites was studied. The results reveal that the interaction between ethylene‐vinyl‐acetate and CB is stronger than that between high‐density polyethylene and CB. The room temperature resistivity of the o‐CB filled system subsequent to thermal cycles increases to a lower extent in comparison with those filled with virgin CB. Moreover, the resistivity decrease of composites filled with o‐CB needs a longer time than that of the virgin CB filled system during isothermal annealing, meaning that the resistivity–temperature behavior of the former is much more stable than that of the latter. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 3112–3116, 2002; DOI 10.1002/app.10049     

Electrical resistivity of carbon black filled high‐density polyethylene composites

The electrical resistivity of high‐density polyethylene (HDPE) loaded with carbon black (CB) blends was evaluated as a function of the blending time and the melt index of HDPE. The relationship between the positive temperature coefficient effect and the room temperature volume resistivity was investigated. The positive temperature coefficient effect and reproducibility were improved significantly when the blending time of HDPE and CB was comparatively long. The effects of ⁶⁰Co γ‐ray and electron beam irradiation on the positive and negative temperature coefficient behavior of the blends were studied. The effect of thermal aging on the volume resistivity was studied to ascertain the structural stability. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2440–2446, 2002     

Comparative study of maleated polypropylene as a coupling agent for recycled low‐density polyethylene/wood flour composites

The effects of the type of coupling agent and virgin polypropylene (PP) content on the mechanical properties and water absorption behavior of recycled low‐density polyethylene/wood flour (WF) composites were investigated. The fractured surfaces of these recycled wood/plastic composites (rWPCs) were examined to gain insight into the distribution and dispersion of WF within the polymer matrix. The results indicate that the use of 100% recycled polymer led to inferior mechanical properties and to a greater degree of moisture absorption and swelling when compared to recycled polymer–virgin PP wood/plastic composites. This could have been related to the poor melt strength and inferior processability of the recycled polymer. The extent of improvement of the mechanical properties depended not only on the virgin PP content in the matrix but also on the presence of maleic anhydride (MA) modified PP as the coupling agent. Higher concentrations of MA group were beneficial; this improvement was attributed to increased chemical bonding (ester linkages) between hydroxyl moieties in WF and anhydride moieties in the coupling agent. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation and characterization of high‐density polyethylene/expanded graphite conducting masterbatch

High level of expanded graphite (EG) was melt‐blended with high‐density polyethylene to prepare electrical conducting masterbatch. Some factors such as processing temperature, EG contents, treating time were discussed for the effect on electrical and mechanical properties of composites. Results showed that EG tends to reunite while the content of EG is higher than 60% because of the large aspect ratio and surface area of EG nanosheets. In addition, increasing processing temperature and mixing time appropriately could enhance the dispersion of EG, leading to improvement in electrical and mechanical properties. Scanning electron microscopy (SEM) measurements were used as an assistant analysis to study the microstructure of composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Effects of chemical modification of wood flour on the rheological properties of high‐density polyethylene blends

Chemical modification of lignocellulosic fibers can improve interfacial adhesion and dimensionally stabilize the resulting plastic composites. This study examined the rheological properties of wood flour/high density polyethylene (HDPE) melts after poplar wood flour was modified with glutaraldehyde (GA, mainly cell wall cross‐linking) and 1,3‐dimethylol‐4,5‐dihydroxyethyleneurea (DMDHEU, mainly poly‐condensation). Results show improvement in both the dispersibility of treated wood flour in the HDPE and its interfacial compatibility. Treatment with GA decreased melt viscosity, moduli, and shear stress as evidenced by rheometry. However, the modifying effects of DMDHEU were not observed, which was mainly due to reduced HDPE content. This study indicates that chemical modification of wood flour is a promising approach to improve the processability of highly filled wood thermoplastic composites via extrusion/injection molding processing. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41200.     

Preparation and characterization of antimicrobial PVA hybrid films with N‐halamine modified chitosan nanospheres

Chitosan is a promising candidate as an antimicrobial agent in food packaging materials and biomaterials due to its biocompatibility, biodegradability, non‐toxicity and biocidal activity. In this study, chitosan derivatives, α‐(5,5‐dimethyl hydantoin amino)‐chitosan (CS‐HDH), were synthesized. The CS‐HDH nanospheres were prepared by ionic gelation method and characterized by SEM, FT‐IR, XRD, and TGA‐DTG. The prepared novel chitosan nanospheres in the range of 200–300 nm had good dispersibility. The CS‐HDH nanospheres were used to prepare antibacterial PVA hybrid films by solvent evaporation technique. The surface morphology and thermal property of hybrid films were measured by SEM, AFM, and TGA‐DTG. The results of antibacterial test showed that the hybrid film with 1.24 × 10¹⁸ atoms/cm² of active chlorine exhibited excellent antibacterial properties against Staphylococcus aureus and Escherichia coli O157:H7, and all of bacteria could be inactivated within 5 min. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44204.     

Synergistic enhancement of glass fiber and tetrapod‐shaped ZnO whisker on the mechanical and thermal behavior of isotactic polypropylene

Improvement of mechanical and thermal properties is always the goal of high‐performance general plastic for engineering applications. Herein, isotactic polypropylene/glass fiber/tetrapod‐shaped zinc oxide (iPP/GF/T‐ZnOw) composites are developed via melt‐extrusion on twin‐screw extruder. To improve the distribution of T‐ZnOw in iPP matrix, T‐ZnOw is first modified by various silane coupling agents and its structure is characterized by scanning electron microscopy, Fourier transform infrared spectra, and X‐ray diffraction (XRD). The optimized treatment condition is determined via comparison of activation index. The introduction of GF and T‐ZnOw could improve the mechanical properties including tensile strength, elastic modulus, flexural strength, flexural modulus, and impact strength, indicating that the surface modification and compatibilizer could enhance the interfacial interaction of iPP/GF/T‐ZnOw composites. Moreover, XRD and differential scanning calorimentryresults show that T‐ZnOw as a novel β‐nucleating agent could induce the formation of β‐crystal and the existence of GF counteracts the formation of β‐crystal induced by T‐ZnOw. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44217.     

Effect of the high‐density polyethylene melt index on the microcellular foaming of high‐density polyethylene/polypropylene blends

The effect of high‐density polyethylene (HDPE)/polypropylene (PP) blending on the crystallinity as a function of the HDPE melt index was studied. The melting temperature and total amount of crystallinity in the HDPE/PP blends were lower than those of the pure polymers, regardless of the blend composition and melt index. The effects of the melt index, blending, and foaming conditions (foaming temperature and foaming time) on the void fractions of HDPEs of various melt indices and HDPE/PP blends were also investigated. The void fraction was strongly dependent on the foaming time, foaming temperature, and blend composition as well as the melt index of HDPE. The void fraction of the foamed 30:70 HDPE/PP blend was always higher than that of the foamed 50:50 HDPE/PP blend, regardless of the melt index. The microcellular structure could be greatly improved with a suitable ratio of HDPE to PP and with foaming above the melting temperature for long enough; however, using high‐melt‐index HDPE in the HDPE/PP blends had a deleterious effect on both the void fraction and cell morphology of the blends. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 364–371, 2004