Influence of Rolling Treatment on Interfacial Shear Strength of Steel-mushy Al-7graphite Bonding Plate

At room temperature, the rolling treatment of steel-mushy Al-7graphite bonding plate was carried out under different relative reduction. The influence of rolling on interfacial mechanical property of this bonding plate was studied. The results show that, for steel-mushy Al-7graphite bonding plate which is made up of 1.2 mm in thickness 08AI steel plate and 2.0 mm in thickness Al-7graphite layer, there is a nonlinear relationship between interfacial shear strength of bonding plate and relative reduction of rolling. When relative reduction of rolling is smaller than 2.59%, with the increasing of relative reduction, interfacial shear strength of bonding plate increases gradually. When relative reduction of rolling is bigger than 2.59%, with the increasing of relative reduction, interfacial shear strength of bonding plate decreases continuously. When relative reduction of rolling is 2.59%, the largest interfacial shear strength 77.0 MPa can be obtained.     

顶出法对细编穿刺碳/碳复合材料界面强度的研究

研制了一套表征碳／碳（Ｃ／Ｃ） 复合材料界面力学性能的单丝顶出测试系统, 实现了对碳纤维的单丝顶出测试。利用该仪器测定了不同工艺条件下制备的几组Ｃ／Ｃ复合材料样品的界面粘接性能, 研究了界面剪切强度和复合材料拉伸强度之间的关系     

Study on Mechanical Property in Steel-Aluminum Solid to Liquid Bonding

The bonding of solid steel plate to liquid Al was conducted using rapid solidification.The influence of thickness of FeAl compound layer at the interface on interfacial shear strength of bonding plate was studied.The results show that the relationship between thickness of Fe-Al compound layer and interfacial shear strength is S=30.4 8.51 h-0.51h^2 0.007h^3(where h is thickness of Fe-Al compound layer,S is interfacial shear strength).When thickness of Fe-Al compound layer is 10.7μm,the largest interfacial shear strength is 71.6MPa。     

Compression Shear Test (CST) – A Convenient Apparatus for the Estimation of Apparent Shear Strength of Composite Materials

A convenient apparatus for the determination of apparent shear strength of flat as well as curved composite materials and adhesive joints, the compression shear device (CSD), is described in detail. Compared with other commonly used tests the sample preparation is very easy, inexpensive, and consumes less material. The obtained values of apparent shear strength for different classes of materials are comparable with values determined by established tests. Using an additional extensometer, the estimation of shear strain and shear modulus is also possible with the proposed equipment.     

弹性-粘弹性复合结构的Krylov子空间模型降阶方法

针对弹性-粘弹性复合结构的动力学模型降阶问题，提出用Krylov子空间作为投影子空间进行模型减缩的方法。首先介绍了二阶时不变动力学模型的Krylov子空间的定义，并证明了经Krylov子空间方法降阶得到的模型具有与原模型的部分低频矩量相等的特性。然后给出了计算Krylov向量的算法。最后以一表面部分粘贴约束阻尼结构的正交异性悬臂板为例，分别用Krylov子空间方法和迭代动力缩聚法进行了模型降阶，并对原模型和降阶模型进行了频率响应分析，结果表明，采用Krylov子空间降阶后的模型能较好地保持原模型的动力学特性且降阶幅度大。     

Z向增强平纹编织C/SiC复合材料层间剪切强度(英文)

碳纤维平纹编织物和穿透厚度的碳纤维Z-pins制作的预成型体,通过化学气相渗透工艺制备了Z-pins增强平纹编织C/SiC复合材料。采用双缺口剪切压缩试验测定了Z-pins增强平纹编织C/SiC复合材料的层间剪切强度,通过断口的电镜照片分析了层间剪切的破坏机理。研究了Z-pins个数对层间剪切强度的影响。结果表明:与未增强陶瓷基复合材料相比较,当Z-pins个数达到一定数量时,Z-pins插入能够提高层间剪切强度,层间剪切强度随Z-pins个数的增多而增加。Z-pins插入改变了陶瓷基复合材料的层间破坏机理,使层间织物与基体的脱离变为Z-pins的剪切破坏和层间织物与基体脱离的双重破坏机制。     

Influence of Pressing Time on Steel-copper-graphite Bonding

The bonding of steel plate with QTi3.5-3.5 graphite slurry was studied by using pressing bonding technique. The influence of pressing time on the interracial mechanical property of bonding plate was researched. The results show that： under the conditions of 620℃ preheating temperature of steel plate, 530℃ preheating temperature of dies, 46% solid fraction of QTi3.5-3.5 graphite slurry and 50 MPa pressure, there exists a nonlinear relationship between pressing time and interracial shear strength. The interracial shear strength of bonding plate increases with increasing pressing time and reaches a largest value about 127 MPa when pressing time is longer than 120 s. At the interface with the best mechanical property, there exists a continuous Fe-Cu inter-diffusion zone and a metallurgical bonding.     

SnAgCuBi无铅钎料对不同体积比SiCP/6063Al复合材料真空软钎焊接头组织和性能的影响

在不同保温时间下,分别采用 Sn-3.0Ag-0.5Cu 和 Sn-3.0Ag-0.5Cu-3.0Bi 无铅软钎料,对表面镀镍的两种不同体积分数的 SiCP/6063Al 复合材料进行真空软钎焊。通过剪切强度测试、显微组织分析、能谱分析等手段研究了钎焊接头的组织和性能。结果表明：Bi 元素的加入改善了 Sn-3.0Ag-0.5Cu 钎料的铺展润湿性,降低了熔点,提高了焊缝的抗剪强度;在270℃保温35 min 时,Sn-3.0Ag-0.5Cu-3.0Bi 钎料钎焊接头抗剪强度达到最高值38.23 MPa;钎焊过程中只是两侧镀镍层间的焊接,钎料并未透过镍层与母材发生扩散反应。     

树脂含量及分布对三维中空复合材料性能的影响

三维中空复合材料是一种新型的结构、功能材料,具有优异的可设计性。研究了树脂含量及分布对三维中空复合材料性能的影响,重点分析了树脂分布引起的复合材料各向异性。结果表明:随树脂含量增加,复合材料下面层与上面层质量比、平压强度和弯曲强度明显增加;树脂质量含量从42.87%增加至51.19%、57.40%和66.92%时,其平压强度分别增加65%、352%和568%;随复合材料下面层与上面层质量比增加,其反向弯曲强度提高幅度更大,树脂质量含量为66.92%的三维中空复合材料反向弯曲强度(39.21MPa)为正向弯曲强度(16.67MPa)的2.35倍。研究结果为该材料的结构优化设计奠定了基础。     

Effect of Welding Paramenter on Joint Property of Aluminum Matrix Composite in Liquid-Phase-Impacting Diffusion Welding

In this paper, a new method for welding SiCp/101A was put forward. It is LPI (liquid-phase-impacting) diffusionwelding.     

Shear Characterisation of Woven Carbon/Epoxy Composite Under Various Adverse Environments

Abstract: In this article, an investigation into the shear properties of bi‐directional carbon fibre reinforced composite has been carried out by ‘rail‐shear’ test method (D4255). The specimens were tested under various adverse environmental conditions after subjecting them to different durations of exposure. A comparison between time‐dependent degradation of the shear properties of the material with respect to virgin shear properties is made, and the results have been analysed with emphasis on material weight gain or loss under those adverse environments.     

Size effect on the optimum actuation condition for SMA-composites

Techniques of using shape memory alloy (SMA) wires as actuators inside the hybrid composites have been studied extensively for improving mechanical properties of structures. There were many experimental findings and theoretical predictions agreed the higher the actuation temperature on built-in SMA wires, the greater the improvement in mechanical response of a composite due to recovery action of wires. However, due to the limitation of interfacial shear strength, over-actuation (by means of electrical resistive heating) of SMA wire is able to induce the development of interfacial crack inside the composite structure. When the maximum interfacial shear strength is attained due to vigorous recovery action of SMA wire under relatively high temperature, interfacial debond can be initiated. In this paper, a typical SMA–matrix cylinder model is employed to study the captioned risk of SMA-composite actuation. Applying the criterion of optimum actuation condition (OAC), target actuation level can be determined to prevent structural failure due to over-actuation. Effects of geometric factors including wire embedded length and matrix-to-wire radius ratio on the interfacial shear stress distribution are evaluated prior to the study of size effect on OAC. Results indicate that the size effect become negligible when these two geometric factors are sufficiently large and as a result, the governing equation of OAC can be greatly reduced to a simple relation between externally applied stress and actuation temperature on the SMA wire. This simplified model is able to enhance the application of OAC and provide a simple and explicit solution to determine an ideal range of actuation levels for a large scale SMA-composite structure in the design stage.     

石墨烯增强铝基复合材料的制备工艺、组织与性能研究进展

石墨烯因独特的二维结构与优异的力学性能成为铝基复合材料的理想增强体。随着铝基复合材料制备技术的日益成熟,石墨烯增强铝基复合材料在结构材料的广泛应用已成为研究的热点。综述了石墨烯增强铝基复合材料制备工艺的最新研究进展,重点讨论了石墨烯有效分散的方法,石墨烯铝基复合材料的组织与界面结构。研究表明,石墨烯能够显著提高复合材料的力学性能,细化基体晶粒。通过合理控制复合材料的制备工艺参数不但能够有效解决石墨烯的团聚问题,而且能避免石墨烯与基体之间界面的不利反应。最后提出了石墨烯增强铝基复合材料研究目前面临的挑战以及解决思路。     

负载纳米银EVA复合发泡材料的制备及其抗菌性能

采用原位还原法在EVA复合发泡材料表面负载银纳米颗粒,制备具有抗菌性能的负载纳米银EVA复合发泡材料,通过场发射扫描电镜、X射线光电子能谱、电感耦合等离子体发射光谱以及X射线衍射等表征其形貌及结构,并分别采用热失重和抗菌实验对所制备复合发泡材料的热稳定性和抗菌性进行评价。结果表明:EVA复合发泡材料表面均匀分布的颗粒状物质为单质银,其直径约为20nm;负载纳米银后EVA复合发泡材料在600℃时残炭率提高到3.22%;抗菌实验分析表明样品具有良好的抗菌持久性,在洗涤50次后对大肠杆菌、金黄色葡萄球菌抗菌率分别可达到98%和99%以上。     

三维编织复合材料紧固件剪切强度预报

建立了三维缎纹编织复合材料代表性体积单元(RVE)和紧固件剪切试件模型,引入周期性边界条件,建立了材料的宏观力学性能预报方法,并采用跨尺度计算方法对不同受载角度下的紧固件剪切破坏过程进行了有限元模拟。进行了三维缎纹编织复合材料紧固件的剪切试验,有限元计算结果与试验结果吻合较好,验证了本方法的可行性。分析了不同受载角度对剪切破坏模式及强度的影响,结果表明,该编织复合材料剪切强度随受载角度增大而降低,且具有不同的损伤起始位置和扩展过程。     

烧结温度对铜复合电子浆料烧结膜组织和性能的影响

烧结温度和玻璃粉熔点对铜复合电子浆料烧结膜的性能有重要影响。本文选用熔点为430℃的玻璃粉作为复合电子浆料的粘结相,采用四探针测试仪、扫描电镜(SEM)等方法研究了不同烧结温度下导电铜膜的电阻率及其微观结构。结果表明460℃烧结时,玻璃液粘度适中,能完全润湿、包覆铜粉,且铜粉能均匀悬浮在玻璃液中,制得的导电膜平整、致密,导电通道多,因而导电性能较好,同时玻璃液凝固、收缩使膜层与基体之间获得良好的附着力和抗老化性能。     

EVOH基体对EVOH纳米复合物力学性能的影响

为研究乙烯-乙烯醇共聚物(EVOH)基体对复合材料性能的影响,分别制备了EVOH-56(乙烯醇基含量为56%)/纳米TiO2复合材料、纳米ZnO复合材料、纳米蒙脱土复合材料,EVOH-68(乙烯醇基含量为68%)/纳米TiO2复合材料、纳米ZnO复合材料、纳米蒙脱土复合材料。根据TPT方程,分别计算出体系中各组分间相互作用相关的参数B,分析了基体对体系力学性能的影响。结果表明,EVOH-68/纳米TiO2,ZnO体系的参数B值小于EVOH-56/纳米TiO2,ZnO体系,并且相关力学性能数据也证明EVOH-68/纳米TiO2,ZnO体系的相间相互作用好,力学性能优于EVOH-56/纳米TiO2,ZnO体系。EVOH-56/纳米MMT体系和EVOH-68/纳米MMT体系的力学数据与TiO2,ZnO体系一起证明了复合体系的力学性能是两种机理竞争的结果。     

Ru对单晶高温合金拉伸性能的影响

为了研究Ru在含Re单晶高温合金的作用,利用扫描电镜和透射电镜以及电子拉伸实验机对不同Ru含量的三种单晶高温合金的拉伸性能和变形组织及形貌进行观察和分析,研究结果表明:三种合金随着Ru含量的增加,合金热处理态γ′相尺寸逐渐减小,立方度明显增加。900℃下的拉伸实验表明随着Ru含量的增加,合金的屈服强度和抗拉强度都略有增加。900℃下三种合金的断裂方式均为纯剪切型断裂。变形机制为位错切割γ′位错对夹着反相畴界模式。因此,Ru的加入略微增加了合金的强度,但没有改变合金的变形机制和断裂特征。     

复合材料单搭接头的剪切强度对比实验研究

在常温和湿热高温的环境下,分别进行了三种不同的成碰工艺(RTM、引入缝纫的RTM和胶接)制备的单搭接头的剪切强度实验,研究了成型工艺对单搭接头的剪切强度的影响,并根据实验现象分析了单搭接头的剪切破坏机理.实验结果表明:引入缝纫的RTM成型试样的剪切强度性能最高,而胶接成型试样的剪切强度最低;环境温度对RTM和引入缝纫RTM成型试样的剪切强度影响不大,而对胶接成型试样的剪切强度有较大影响.     

复合材料基座减振性能试验研究

本文在对金属基座和复合材料基座进行振动传递特性对比试验的基础上,研究复合阻尼材料基座的减振效果。试验结果表明,采用复合材料基座后加速度振级落差达到4dB,具有良好的减振效果。