Electrochemical formation and control of chromium nitride films in molten LiCl-KCl-Li3N systems

Electrochemical formation and control of chromium nitride films have been investigated in molten LiCl-KCl-Li₃N systems at 723 K. Chromium nitride films were obtained by means of potentiostatic electrolysis of chromium electrodes in the melts. From XPS and XRD analyses, it was confirmed that all obtained films consisted of Cr₂N and CrN, and the composition of each nitride layer was effected by the applied potential value. For instance, a nitride layer consists mostly of Cr₂N on a chromium specimen after potentiostatic electrolysis at 1.0 V (vs. Li⁺/Li), and it consists mostly of CrN at 1.5 V. At the potential range from 1.0-1.5 V, the ratio of CrN-Cr₂N in the nitride layer increases, as the applied potential is more positive. Furthermore, the thickness of the nitride layer increases with increasing the electrolysis time. The obtained results suggest that compositions and thickness of nitride films can be controled by electrolytic conditions, e.g. applied potential and electrolysis time.     

Electrochemical formation of Yb-Ni alloy films by Li codeposition method in a molten LiCl-KCl-YbCl3 system

Electrochemical formation of Yb-Ni alloy films at a Ni cathode was investigated in a molten LiCl-KCl-YbCl₃ (0.5 mol%) at 723 K. A very thin YbNi₂ film (∼100 nm) was formed by potentiostatic electrolysis at 0.10 V (vs. Li⁺/Li) for 24 h. A much thicker YbNi₂ alloy film (∼7 μm) was formed by Li codeposition method (cathodic galvanostatic electrolysis at 50 mA cm⁻²) for 1 h. The formed YbNi₂ films were changed to Yb₂Ni₁₇ and α-Ni phases by anodic potentiostatic electrolysis depending on the applied potentials. The formation potentials of Yb₂Ni₁₇ and YbNi₂ were found to be 0.75 and 0.25 V, respectively.     

Template formation of magnesium aluminate (MgAl2O4) spinel microplatelets in molten salt

Magnesium aluminate, MgAl₂O₄ (MA), microplatelets were synthesized using a molten salt technique. -Alumina platelets partially decomposed from aluminium sulphate were reacted with either commercial magnesium oxide or magnesium nitrate in the molar ratio 1:1 to synthesize spinel platelets. Molten salts such as chloride, MCl (M = Li, Na, and K) and potassium sulphate were used for MA synthesis and the salt to oxide ratio was kept at 3:1 for all compositions. Reactants and molten salt mixes were fired in an alumina crucible for 3 h at from 800 to 1150 °C. XRD revealed complete MA without formation of any secondary phase for powders fired for 3 h at 1100 °C. Electron microscopy revealed the MA platelet morphology and size was the same as the -alumina platelets indicating a ‘template process’ during molten salt synthesis.     

Co-deposition of Al-Cr-Ni alloys using constant potential and potential pulse techniques in AlCl3-NaCl-KCl molten salt

To improve the oxidation resistance of TiAl intermetallic compound under high temperature condition, cathodic co-deposition of Al-Cr and Al-Ni alloy was carried out by constant potential control or potential pulse control in AlCl₃-NaCl-KCl molten salt containing CrCl₂ and/or NiCl₂ at 423 K. Cathodic reduction of Ni and Cr starts at potential of 0.8 and 0.15 V versus Al/Al³⁺ in the molten salt, respectively. The co-deposition of Al, Cr, and Ni occurred at potentials more negative than −0.1 V to form a mixture of intermetallic compounds of Cr₂Al, Ni₃Al, and Al₃Ni. Concentration of Cr in the deposit was enhanced to 43 at% at −0.1 V; however, concentration of Ni in the deposit was 6 at% at the same potential. The concentration of Ni further decreased with more negative potential to 1 at% at −0.4 V. The potential pulse technique enhanced the Ni concentration in the deposit to about 30 at%, due to anodic dissolution of Al content from the deposit at the higher side of potential on the potential pulse electrolysis.     

Morphologic and crystallographic studies on electrochemically formed chromium nitride films

Chromium nitride films were prepared by anodically oxidizing nitride ions at 0.4-1.5 V versus Li⁺/Li on chromium substrates in molten LiCl-KCl-Li₃N systems at 723 K. A crystalline Cr₂N film was successfully prepared at 0.4-1.4 V, and was thicker at more positive electrolytic potential. At 1.5 V, a Cr-N film could be also obtained, but its growth rate was relatively low. The film prepared at 1.5 V consisted of two distinctive layers. The surface layer was amorphous Cr-N containing crystalline CrN particles, and the inner layer was crystalline CrN. It was considered the existence of the amorphous phase suppressed the film growth.     

Internal cation mobility in molten LiCl-NdCl3 system

Internal mobilities of Li⁺ and Nd³⁺ cations have been investigated in binary unsymmetrical molten LiCl-NdCl₃ system by countercurrent electromigration method (so-called Klemm method). The results have been presented as isotherms of cation internal mobilities versus equivalent fraction of NdCl₃ for 1023, 1073 and 1123 K and have been compared with corresponding relationships for NaCl-NdCl₃ and KCl-NdCl₃ systems. It has been found that internal mobility of Nd³⁺ ions (as well as Li⁺) increases with decreasing concentration of NdCl₃, contrary to KCl-NdCl₃ and NaCl-NdCl₃ systems for which Nd³⁺ internal mobility decreases or is nearly constant, respectively. The tendency that smaller alkali metal cation enhances internal mobility of trivalent ion (b_Ln) has been described with a simple equation: , where is the internal mobility of Ln³⁺ in molten LnCl₃, yLnCl₃ the equivalent fraction of LnCl₃ and a parameter is the difference between internal mobility of Ln³⁺ cation in molten LnCl₃ and internal mobility of this cation in infinitely diluted solution of LnCl₃ in alkali metal chloride.     

Electrochemical formation of Sm-Co alloys by codeposition of Sm and Co in a molten LiCl-KCl-SmCl3-CoCl2 system

Electrocodeposition of Sm and Co on a Cu substrate was investigated in a molten LiCl-KCl-SmCl₃ (0.5 mol.%)-CoCl₂ (0.1 mol.%) system at 723 K. Phase of the deposited Sm-Co alloys could be controlled by electrolysis potential. SmCo₃ was formed on a Cu substrate by potentiostatic electrolysis in the potential range of 0.20-0.90 V (vs. Li⁺/Li). Sm₂Co₁₇ was obtained in the potential range of 0.90-1.50 V.     

Direct electrolytic reduction of solid SiO2 in molten CaCl2 for the production of solar grade silicon

The direct electrolytic reduction of solid SiO₂ has been investigated in molten CaCl₂ at 1123 K aiming at the production of solar grade silicon (SOG-Si). A new type of SiO₂ contacting electrode was prepared to prevent the metal contamination from a conducting wire; the top end of an SiO₂ glass plate was put between two single crystal silicon plates and they were wound by a molybdenum wire. A silicon ingot was successfully produced from the electrochemically reduced samples by separating the silicon from the unreduced SiO₂ by means of a melting process under vacuum at 1773 K. The purity of the silicon ingot was 99.80 at.% at this stage, due to the metal contamination from the stainless vessel. However, the concentrations of boron and phosphorus were very low in the ingot, which verifies the applicability of this electrochemical process for the SOG-Si production.     

In-situ formation of Ti3SiC2 interphase in SiCf/SiC composites by molten salt synthesis

Titanium silicon carbide (Ti₃SiC₂) film was synthesized by molten salt synthesis route of titanium and silicon powder based on polymer-derived SiC fibre substrate. The pre-deposited pyrolytic carbon (PyC) coating on the fibre was utilized as the template and a reactant for Ti₃SiC₂ film. The morphology, microstructure and composition of the film product were characterized. Two Ti₃SiC₂ layers form the whole film, where the Ti₃SiC₂ grains have different features. The synthesis mechanism has been discussed from the thickness of PyC and the batching ratio of mixed powder respectively. Finally, the obtained Ti₃SiC₂ film was utilized as interphase to prepare the SiC fibre reinforced SiC matrix composites (SiC_f/Ti₃SiC₂/SiC composites). The flexural strength (σ_F) and fracture toughness (K_IC) of the SiC_f/Ti₃SiC₂/SiC composite is 460 ± 20 MPa and 16.8 ± 2.4 MPa?m^1/2 respectively.     

Electrochemical studies on the redox mechanism of uranium chloride in molten LiCl-KCl eutectic

The reduction and oxidation processes on platinum and glassy carbon electrodes in molten LiCl-KCl eutectic containing UCl₃ were investigated by cyclic voltammetry (CV), chronopotentiometry and electrochemical impedance spectroscopy (EIS) in the temperature range 660-780 K. Two redox peaks have been observed in the cyclic voltammograms corresponding to the two redox reactions U(IV)/U(III) and U(III)/U which are found to be reversible and quasi-reversible, respectively. The reduction potentials of U(IV)/U(III) and U(III)/U are −0.325 and −1.490 V versus reference electrode (0.1 mol% AgCl in the LiCl-KCl), respectively at 700 K. Chronopotentiometric measurements confirm the three-electron transfer during the reduction of U(III) to U metal. Electrochemical impedance spectroscopy data at various potentials were interpreted either as diffusion, adsorption or reduction process by nonlinear fit of the impedance data to the simulated equivalent circuits.     

Thermal conductivity of AlN ceramics sintered with CaF2 and YF3

Dense AlN ceramics with a thermal conductivity of 180W/m·K were obtained at the sintering temperature of 1750 °C using CaF₂ and YF₃ as additives. At temperatures below 1650 °C, the shrinkage of AlN ceramics is promoted by liquid (Ca,Y)F₂ and Ca₁₂Al₁₄O₃₂F₂. Liquid CaYAlO₄ mainly improves the densification of the sample when the sintering temperature increases to 1750 °C. The formation of liquid (Ca,Y)F₂ at a relatively low temperature results in homogeneous YF₃ distribution around the AlN particles, which benefits the removal of oxygen impurity in the AlN lattice, and thus a higher thermal conductivity.     

Transmittance and cathodoluminescence of AlN ceramics sintered with Ca3Al2O6 as sintering additive

Aluminum nitride ceramics were prepared by sintering with 0–4.8 mass% of Ca₃Al₂O₆ (C₃A) as a sintering additive. The transmittance in the range of 260–550 nm increased with increasing amount of C₃A. The cathodoluminescence intensity attributed to oxygen-induced defects decreased with increasing amount of C₃A. From the results, the increase of the transmittance in the range of 260–550 nm was considered to be related to the decrease of the oxygen-induced defect density.     

Electrochemical extraction of europium from molten fluoride media

This work concerns the extraction of europium from molten fluoride media. Two electrochemical ways have been examined: (i) the use of a reactive cathode made of copper and (ii) the co-deposition with aluminium on inert electrode, leading to the formation of europium–copper and europium–aluminium alloys, respectively, as identified by SEM-EDS analysis. Cyclic voltammetry and square wave voltammetry were used to identify the reduction pathway and to characterise the step of Cu–Eu and Al–Eu alloys formation. Then, electrochemical extractions using the two methodologies have been performed with extraction efficiency around 92% for copper electrode and 99.7% for co-reduction with aluminium ions.     

Internal cation mobility in molten CsCl-NdCl3 system at 1073 K

CsCl-NdCl₃ is the next of binary MCl-NdCl₃ systems (M: alkali metal) investigated for determination of relative internal mobilities of cations (b_Cs, b_Nd) by countercurrent electromigration method (Klemm's method). The results have been presented as isotherms of internal mobilities of Cs⁺ and Nd³⁺ ions on NdCl₃ equivalent fraction (y_Nd). It has been found that internal mobility of cesium cations is higher than neodymium ones in the entire composition range (what is typical for nonsymmetrical MCl-LnCl₃ systems (M: Li, Na, K; Ln: La, Nd, Dy)) and decreases with increase of NdCl₃ concentration in the melt. Generally, dependence of internal mobility of lanthanide cations in melts with alkali metal chlorides on lanthanide (i.e. its atomic number and concentration) seems strongly related to stability of chloride complex anions of lanthanides in the melt. Investigated systems may be divided into two classes. The first class includes MCl-NdCl₃ systems (M: Li, Na) characterized by decrease of b_Nd with increase of NdCl₃ concentration. The second includes KCl-LnCl₃ systems (Ln: La, Nd, Dy) and presented here CsCl-NdCl₃ system, and is characterized by increase of b_Ln with concentration of Ln³⁺ cation. The dependence of b_Nd on NdCl₃ concentration at 1073 K was fitted (as for other systems) by a simple equation of the form: , where is the internal mobility of Ln³⁺ cations in pure molten LnCl₃, a the difference between internal mobility of Ln³⁺ cations in pure molten LnCl₃ and infinitely diluted LnCl₃ in molten alkali metal chloride (extrapolated), and yLnCl₃ is the equivalent fraction of LnCl₃.     

Bi(Ⅲ)在NaCl-KC1熔盐体系中的电化学行为

为开发环境友好型铋提取技术,在700℃下采用循环伏安、方波伏安和计时电位等方法研究了NaCl?KCl熔盐体系中Bi(III)在玻碳电极上的电化学行为。在–0.3 V (vs. Ag/AgCl)电位下以玻碳电极为工作电极对NaCl?KCl?BiCl3进行恒电位电解。结果表明,Bi(III)在NaCl?KCl熔盐体系中的还原反应是一步得到3个电子的准可逆反应Bi3++3e?=Bi,起始还原电位为0.05 V (vs. Ag/AgCl),该反应受扩散控制。Berzins-Delahay方程和Sand方程计算的700℃下Bi(III)在熔盐中的扩散系数分别为0.83×10–5和1.0×10–5 cm2/s。阴极产物为致密纯金属Bi,不含杂质。     

Electrochemical synthesis of Ni-Sn alloys in molten LiCl-KCl

The electrochemical formation of Ni-Sn was investigated in molten LiCl-KCl in the temperature range 380-580 °C. Before, an electrochemical study of the Ni²⁺/Ni⁰, Sn⁴⁺/Sn²⁺ and Sn²⁺/Sn⁰ redox couples was performed by cyclic voltametry and chronopotentiometry in a wide temperature range. It had been pointed out that in the case of the Sn⁴⁺/Sn²⁺ redox couple, an insoluble compound is probably formed for T < 460 °C. For higher temperature, this compound becomes soluble and then, the shape of the cyclic voltammogram is analogue to the one usually observed when a diffusion-controlled process is involved. The diffusion coefficient values of Ni²⁺ and Sn²⁺ ions were determined. For instance, D_Ni(II) and D_Sn(II) values deduced from chronopotentiometry were about 2.1 × 10⁻⁵ and 2.7 × 10⁻⁵ cm² s⁻¹ at 440 °C, respectively. Then, Ni-Sn alloys have been formed in potentiostatic mode. The electrochemical route proposed in this paper leads to the formation of crystallized alloys with a well-defined composition depending on the operating conditions.     

Preparation and electrochemical studies of electrospun TiO2 nanofibers and molten salt method nanoparticles

The TiO₂ nanofibers and nanoparticles are prepared by electrospinning and molten salt method, respectively. The materials are characterized by X-ray diffraction scanning electron microscopy (SEM), high resolution transmission electron microscopy (HRTEM) and a thermal analysis. The SEM and TEM studies showed that fibers were of average diameter ∼100 nm and composed of nanocrystallites of size 10-20 nm. Electrochemical properties of the materials are evaluated using cyclic voltammetry, galvanostatic cycling and electrochemical impedance spectroscopy. Cyclic voltammetric studies show a hysteresis (ΔV) between the cathodic and the anodic peak potentials for TiO₂ nanofibers and nanoparticles (sizes ∼15-30 nm) are in the range, 0.23-0.30 V and a redox couple Ti^4+/3+ around ∼1.74/2.0 V. Electrochemical cycling results revealed that the TiO₂ nanofibers have lower capacity fading compared to that of the nanoparticles. The capacity fading for 2-50 cycles was ∼23% for nanofibers, which was nearly one-third of that of corresponding nanoparticles (∼63%). We discussed the effect of particle size on hysteresis and cycling performance of TiO₂ nanoparticles. Impedance analysis of TiO₂ nanofibers and nanoparticles during first discharge cycle is analyzed and interpreted.     

Surface modification of LiMn2O4 cathode with LaCoO3 by a molten salt method for lithium ion batteries

Spinel LiMn₂O₄ is a promising cathode due to its advantages of low-cost, nontoxicity and thermal stability. However, the dissolution of manganese and the phase transformation induce the rapid capacity fade. Surface coating is an effective method to improve its electrochemical performance. In this work, spinel LiMn₂O₄ modified with perovskite LaCoO₃ was prepared using a novel molten salt method. The resulted samples were characterized by X-ray diffraction (XRD), transmission/scanning electron microscopy (TEM/SEM), Fourier transformation infrared (FT-IR), Raman, and X-ray photoelectronic spectroscopy. The content of Mn³⁺ increased with the LaCoO₃ coating accompanied by the increased concentration of oxygen vacancy. LiMn₂O₄ modified with 2% LaCoO₃ shows a higher capacity and cycling stability than others at 0.2 C, while the cathode with 4% LaCoO₃ shows the best rate performance at a larger current at 2 and 5 C. This enhanced performance can be attributed to improved interfacial conductivity between the cathode and electrolyte and the protective effects of coating.     

Electrochemical reduction behavior of U3O8 powder in a LiCl molten salt

The reduction path of the U₃O₈ powder vol-oxidized at 1200 °C has been determined by a series of electrochemical experiments in a 1 wt.% Li₂O/LiCl molten salt. Various reaction intermediates are observed by during electrolysis of U₃O₈. The formation of the metallic uranium is caused from two different reduction paths, a direct reduction of uranium oxide and an electro-lithiothermic reduction. As the uranium oxide is converted to the metallic uranium, the lithium metal is more actively formed in the cathode basket. The reducibility of the rare earth oxides with the U₃O₈ powder has been tested by constant voltage electrolysis. The results suggest the advanced vol-oxidation could lead to the enhancement in the reducibility of the rare earth fission products.     

Electrochemical formation of Au2Na alloy and the characteristics of (Au2Na+Au) reference electrode in a LiF–NaF–KF eutectic melt

A cyclic voltammogram at a Au electrode in a LiF–NaF–KF eutectic melt at 773 K showed a cathodic peak at 0.45 V (vs. K⁺/K). XRD analysis of the electrode confirmed that the cathodic peak corresponded to the formation of Au₂Na alloy phase. The equilibrium potential of the reaction: 2Au+Na⁺+e⁻Au₂Na was determined to be 0.535 V at 773 K by open-circuit potentiometry at the Au–Na alloy electrode. The thermodynamic properties including the standard Gibbs free energy of formation were estimated for Au₂Na alloy at 773–860 K. The (Au₂Na+Au) electrode was proved to have excellent characteristics as a reference electrode in terms of reproducibility, stability and reversibility.