Al_2O_3颗粒粒径和含量对α-Al_2O_3/Cu复合镀层性能的影响

本文研究了复合电沉积法制备的α－Ａｌ２Ｏ３／Ｃｕ复合材料的性能和磨损特征，测定了Ａｌ２Ｏ３粒径在０．５～５μｍ，含量在４～１６％时Ａｌ２Ｏ３／Ｃｕ复合镀层的硬度和磨损率，用扫描电镜对磨损形貌进行了分析，并对其磨损机制进行了探讨。结果表明，镀层中硬度随Ａｌ２Ｏ３含量增加呈线性增长，且含大颗粒Ａｌ２Ｏ３镀层的硬度略高于小颗粒镀层，Ａｌ２Ｏ３颗粒含量和粒径大小对磨损率和磨损机制有显著影响。     

反应自生Al_3Ni－Al_2O_3－Al复合材料

通过热力学计算，选择Ｎｉ_２Ｏ_３粉末作原材料，采用反应挤压铸造方法实现了Ａｌ与Ｎｉ２Ｏ３直接压铸反应合成Ａｌ３Ｎｉ－Ａｌ２Ｏ３－Ａｌ原位复合材料。研究了压铸工艺参数和预制块中纯Ａｌ粉的含量对反应合成复合材料过程的影响，并对反应机理做了较深入的分析。结果表明，Ｎｉ２Ｏ３与Ａｌ的反应是为高放热反应，反应是爆发式的，通过调整预制块中Ａｌ粉的体积分数控制了反应的剧烈程度，并能获得不同组成和基体含量的复合材料。对反应机理的分析表明，在Ａｌ足量的情况下，Ｎｉ２Ｏ３与Ａｌ反应合成复合材料分为两个过程，一是反应过程，即Ｎｉ２Ｏ３＋Ａｌ→Ａｌ２Ｏ３＋［Ｎｉ］；二是凝固过程，即反应后多余的Ａｌ与反应生成的［Ｎｉ］在随后冷却中的凝固过程，最终形成Ａｌ３Ｎｉ＋α－Ａｌ２Ｏ３＋Ａｌ复合材料。     

α－Al_2O_3／Cu复合电沉积工艺的研究

研究了新的复合材料制备技术──复合电沉积法制备α－Ａｌ＿２Ｏ＿３／Ｃｕ颗粒复合材料的工艺。对镀液成分、镀液中Ａｌ＿２Ｏ＿３含量、添加剂、搅拌速度、搅拌方式和施镀时间等工艺因素进行了摸索，并在此基础上研究了不同共沉积条件对复合镀层中α－Ａｌ＿２Ｏ＿３含量的影响。为获得具有较高体积份数的Ａｌ＿２Ｏ＿３增强铜基复合材料提供理论和实验依据。     

ZnO—MgO—Al2O3陶瓷性能研究

ＺｎＯ－ＭｇＯ－Ａｌ２Ｏ３陶瓷是一种复合烧结体，其主晶相为ＺｎＯ与ＺｎＡｌ２Ｏ４，且均以晶粒存在。ＭｇＯ能调节电阻温度系数，使之由负变为正。Ａｌ２Ｏ３能调节电阻率。慢的降温速度能提高线性及耐浪涌能量，降低电阻温度系数。     

金属间化合物／Al2O3陶瓷复合材料研究新进展

本文主要介绍了Ｎｉ－Ａｌ／Ａｌ２Ｏ３、Ｔｉ－Ａｌ／Ａｌ２Ｏ３和Ｆｅ－Ａｌ／Ａｌ２Ｏ３三种复合材料的最新研究进展情况,对它们的最新研究动态进行了综述。着重介绍了Ｆｅ－Ａｌ／Ａｌ２Ｏ３的研究进展,并认为Ｆｅ－Ａｌ／Ａｌ２Ｏ３是一种应用前景非常广阔的新型材料,添加合金元素是进一步提高其性能的重要途径。     

致密TiC-Al2O3复合陶瓷材料的自蔓延高温合成

本文通过自蔓延高温合成结合准热等静压法制备出了致密度为９７．２％的ＴｉＣ－Ａｌ２Ｏ３复合陶瓷,分析了合成产物的结构,组织和性能。结果表明,复合陶瓷由近乎球形的ＴｉＣ颗粒和不规则的Ａｌ２Ｏ３相组成,ＴｉＣ和Ａｌ２Ｏ３之间的界面光滑。     

表面诱导沉淀法制备Al2O3-ZrO2纳米复合粉体

采用表面诱导沉淀法,制备了Ａｌ２Ｏ３－ＺｒＯ２（１５ｖｏｌ％）纳米复合粉料,利用透射电子显微镜对其形貌进行了表征,结果表明：在ｐＨ＝５时,可以使ＺｒＯ２前驱体均匀地包裹在Ａｌ２Ｏ３颗粒表面,经过８００℃煅烧之后,Ａｌ２Ｏ３ｘ颗粒表面均匀地结合着粒径约为３０ｎｍ的ＺｒＯ２颗粒,ＺｒＯ２颗粒尺寸均匀,该粉体经过２４ｈ球磨和超声波处理之后,未发生ＺｒＯ２颗粒脱落现象,表明ＺｒＯ２颗粒与Ａｌ２Ｏ３颗粒表面     

TiO_2－Al－B系反应烧结制备的复相陶瓷和原位Al基复合材料

采用反应烧结方法，利用ＴｉＯ２，Ａｌ和Ｂ粉末间的放热反应在较低的温度下制备Ａｌ２Ｏ３－ＴｉＢ２复相陶瓷和原位生长Ａｌ２Ｏ３和ＴｉＢ２弥散粒子增强Ａｌ复合材料Ａｌ２Ｏ３－ＴｉＢ２复相陶瓷是密度ρ～０．８的多孔体，由尺寸约１０μｍ的生长单元构成晶粒，在陶瓷中还含有少量的Ａｌ３Ｔｉ．Ａｌ基复合材料中原位形成的Ａｌ２Ｏ３和ＴｉＢ２粒子尺寸小于２μｍ，在基体中呈现均匀分布，没有发现Ａｌ３Ｔｉ生成．这种原位Ａｌ基复合材料具有优于ＳｉＣｗ／Ａｌ复合材料的强度．     

晶内型Al2O3—SiC纳米复合陶瓷的制备

研究了沉淀法制备Ａｌ２Ｏ３－ＳｉＣ纳米复合陶瓷的工艺过程，利用Ａｌ２Ｏ３从γ相到α相的蠕虫状生长过程，使大部分纳米ＳｉＣ颗粒位于Ａｌ２Ｏ３晶粒内，用沉淀法制得的、含有５ｖｏｌ％ＳｉＣ的Ａｌ２Ｏ３－ＳｉＣ纳米复合陶瓷，其强度为４６７ＭＰａ，韧性为４．７ＭＰａ．ｍ＾１／２，与一般的Ａｌ２Ｏ３陶瓷相比有较大的提高，显示了沉淀法制备Ａｌ２Ｏ３－ＳｉＣ纳米复合陶瓷的优点。     

复合电沉积Ni－W－Al_2O_3工艺

研究了共沉积Ｎｉ－Ｗ－Ａｌ２Ｏ３复合镀层工艺，讨论了镀液中Ａｌ２Ｏ３微粒悬浮量、电镀温度、阴极电流密度及搅拌速度对镀层中Ａｌ２Ｏ３含量的影响。结果表明，选择适当的工艺参数，可以获得粒子分布均匀的Ｎｉ－Ｗ－Ａｌ２Ｏ３耐磨复合镀层。     

Al2O3/Al复合材料的界面结构特征

利用高分辩透射电子显微镜研究挤压铸造法制备的亚微米 Al 2O 3颗粒增强 Al 基复合材料的界面微观结构。结果表明 : Al基体的 (200) 和 (111) 面优先沿 Al 2O 3颗粒表面生长 , 在复合材料界面处 Al 基体与 Al 2O 3颗粒具有 Al (200) ∥Al 2O 3 (101 2) 、Al [011 ] ∥Al 2O 3 [0221 ] 的晶体学位向关系并形成半共格界面 , 且界面存在 Al (111) / / Al 2O 3 ( 1120) 的共格关系。界面干净无任何反应物。接近界面的 Al 基体中出现了柏氏矢量为 b= 1/ 3 [ 111 ] 弗兰克不全刃位错 , 该刃位错引起界面附近基体中明显的晶格应变场 , 位错周围晶格变形场的范围约为 20～30 层原子面宽度 , 而在 Al 2O 3颗粒靠近界面的区域中未观察到位错等缺陷。并从晶体学角度对界面的形成机制进行了分析。     

Al2O3@Y3Al5O12纳米短纤维对铝合金基复合材料的增强作用

采用一种具有芯-壳结构的复合纳米纤维增强铝合金复合材料,可以在提高抗拉强度的同时增加塑性。通过真空热压烧结技术制备了Al₂O₃@Y₃Al₅O₁₂复合纳米短纤维增强2024铝合金复合材料。研究了纤维添加质量分数对复合材料致密度、硬度、抗拉强度及延伸率的影响;并探究了芯-壳结构在复合材料增韧中的作用。结果表明:Al₂O₃@Y₃Al₅O₁₂纳米短纤维具有良好的分散性,在超声分散及机械搅拌混粉后均匀吸附在铝合金颗粒表面,无分层及团聚现象;经热压烧结后,Al₂O₃@Y₃Al₅O₁₂纳米短纤维以短纤维形态均匀分散在铝合金基体内,少量添加Al₂O₃@Y₃Al₅O₁₂纳米短纤维起到了桥联和孔洞填充作用,使复合材料致密度和硬度提高;添加质量分数为1wt%时,抗拉强度和延伸率取得最大值,由铝合金的249.3 MPa、2.9%增加到299.1 MPa、4.3%。Al₂O₃@Y₃Al₅O₁₂纳米短纤维的添加可以细化晶粒,阻碍裂纹扩展,且在拔出/断过程中Al₂O₃@Y₃Al₅O₁₂纳米短纤维芯-壳结构的塑性变形起到了增强增韧作用。      

Study on Interface between Sub-micron Particles and Matrix n Al2O3p/Al Composites

The microstructural characteristic of 1070Al matrix composites reinforced by 0.15 μm Al2O3 particles whose volume fraction was 40% was investigated by TEM and HREM. The results showed that the interface between the matrix and reinforcements was clean and bonded well, without any interfacial reaction products. There were some preferential crystallographic orientation relationships between Al matrix and Al2O3 particle because of the lattice imperfection on the surface of Al2O3 particles.     

Study on Interface between Sub—micron Particles and Matrix in Al2O3p／Al Composites

The microstructural characteristic of 1070Al matrix composites reinforced by 0.15μm Al2O3 particles whose volume fraction was 40% was investigated by TEM and HREM.The results showed that the interface between the matrix and reinforcements was clean and bonded well,without any interfacial reaction products.There were some preferential crystallographic orientation relationships between Al matrix and Al2O3 particle because of the lattice imperfection on the surface of Al2O3 particles.     

Microstructure Characteristics of Interaction Layer of Zn-Al Eutectic Alloy with Al2Oap/6061Al Composites

The interaction between Zn-Al eutectic alloy and Al2O3p/6061Al composites in the vacuum furnace was investigated. Great attention has been paid to the elements diffusion, the microstructure and formation of the interface between Zn-Al eutectic alloy and Al2O3p/6061Al composites. Experimental results show that Zn-Al eutectic alloy has a good wetting ability to Al2O3p/6061 Al composites and the wetting angle decreases with increasing the temperature in vacuum. After the interaction,an interaction layer forms between Zn-Al alloy and Al2Oap/6061 Al composites. The phases in the interaction layer mainly consist of α-Al(Zn), Al2O3 and CuZns resulted from the diffusion of elements from the Zn-Al alloy. Several porosities distribute in the region near the interface of the Zn-Al alloy/interaction layer. The amount of shrinkage voids in the interacting layer is relevant to the penetration of Zn element into Al2O3p/6061Al composites which is a function of temperature. So it is necessary to lower heating temperature in order to limit the Zn penetration.     

Microstructure Characteristics of Interaction Layer of Zn-Al Eutectic Alloy with Al_2O_3p/6061Al Composites

The interaction between Zn-AI eutectic alloy and Al203p/6061AI composites in the vacuum furnace was investigated. Great attention has been paid to the elements diffusion, the microstructure and formation of the interface between Zn-AI eutectic alloy and Al2O3p/6061AI composites. Experimental results show that Zn-AI eutectic alloy has a good wetting ability to Al2O3p/6061 Al composites and the wetting angle decreases with increasing the temperature in vacuum. After the interaction, an interaction layer forms between Zn-AI alloy and Al2O3p/6061 Al composites. The phases in the interaction layer mainly consist of α-AI(Zn), Al2O3 and CuZn5 resulted from the diffusion of elements from the Zn-AI alloy. Several porosities distribute in the region near the interface of the Zn-AI alloy/interaction layer. The amount of shrinkage voids in the interacting layer is relevant to the penetration of Zn element into Al2O3p/6061Al composites which is a function of temperature. So it is necessary to lower heating temperat     

Al_6Si_2O_(13)晶须和TiC颗粒复合强化多孔Al_2TiO_5基复合材料

以γ-AlOOH和TiO_2为原料,添加不同质量分数SiC晶须(SiCw),采用无压反应烧结法制备多孔(Al_6Si_2O_(13)+TiC)/Al_2TiO_5复合材料,分析了SiCw质量分数对(Al_6Si_2O_(13)+TiC)/Al_2TiO_5复合材料孔隙率和抗压强度的影响,讨论了SiCw的强化机制。结果表明:不添加SiCw时,产物主要为Al_2TiO_5和少量Al_2O_3,还有少量未反应的TiO_2;加入SiCw之后,还形成了Al_6Si_2O_(13)和TiC相,TiC和Al_6Si_2O_(13)分别以规则颗粒状和晶须形态存在于Al_2TiO_5基体中。TiC颗粒与Al_6Si_2O_(13)晶须通过细化显微组织、裂纹偏转和晶须桥连机制,起到协同强化作用。SiCw的添加使孔隙率和抗压强度同时大幅度提高,随着SiCw质量分数的增加,(Al_6Si_2O_(13)+TiC)/Al_2TiO_5复合材料孔隙率降低,抗压强度提高的速率减小,当SiCw的质量分数为7.2%时,抗压强度最高,达到301.81 MPa。     

定向金属氧化法制备Al/Al2O3陶瓷基复合材料研究现状

回顾了国内外在定向金属氧化法制备Al/Al2O3陶瓷基复合材料方面的研究成果,详细讨论了合金成分、外敷剂、温度和气氛以及预形体对其反应机理和显微结构的影响,指出了今后定向金属氧化法制备Al/Al2O3陶瓷材料的研究重点和发展方向.     

Al2O3/Al2O3 Joint Brazed with Al2O3-particulate-contained Composite Ag-Cu-Ti Filler Material

1.IntroductionTo improve the mechanical properties and relieve mis-matches between the filler metals and base materials,the particulates of superalloys,ceramic or carbon fiberswere added into the conventional brazing filler metal toform composite filler material.The method has beenused in aero-engine component repairing[1,2],fine castcomponent joining[3],wide clearance butt jointing[4],ce-ramic brazing[5,6]and electronic package[7].However,the method was used mostly in metal brazing.The mi-cro…     

往复挤压法制备Al2O（3P）/Al复合材料的室温阻尼性能

以纯Al粉及Al2O3粉为原料,采用往复挤压法制备了不同体积分数的Al2O3颗粒增强纯Al基复合材料,并测试了材料的阻尼性能,研究了室温条件下,阻尼与应变振幅及频率变化的关系以及增强颗粒的含量对材料阻尼性能的影响。结果表明：通过往复挤压,Al2O3均匀地分布于Al基体上,形成了致密、均匀的复合材料。往复挤压法制备的Al...