共查询到19条相似文献,搜索用时 15 毫秒
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针对传统转向节球化质量检测法存在时间长、效率低和操作复杂等问题,对基于初始磁导率法的球化质量无损检测系统进行了研究;通过对铁磁性材料微磁特性的分析,提出了一种基于初始磁导率的电磁无损检测方法;基于电磁场理论和基本方程组,建立了输出感应电压与激励源及磁路参数的数学方程,揭示了输出量与输入量之间的内在关联性;设计出了一套球化质量无损检测系统,对检测系统的电磁传感器、硬件电路及软件系统进行了分析,并将该检测系统应用于灰铸铁和球墨铸铁的实验测试。研究结果表明,灰铸铁测试值约为球墨铸铁测试值的70%;该方法能准确判断转向节是否合格,可实现转向节球化质量在线无损检测。 相似文献
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AbstractThe carbon fiber reinforced plastic (CFRP) has been widely used in manufacturing industry due to its excellent mechanical and physical properties. Brad drill, as a representative of new-type structural drills, is applied in processing of CFRP. Meantime, rotary ultrasonic drilling (RUD) is regarded as a superior method for machining composite materials, due to its outstanding performance in lowering thrust force and improving processing quality. However, there are few reports about RUD with Brad drill in CFRP drilling. In this study, the theoretical model of thrust force for RUD of CFRP using Brad drill is developed. The dynamic uncut chip thickness and average uncut chip thickness in RUD are obtained based on kinematic characteristics analysis. After that, the structure of Brad drill is analyzed and thrust force of the cutting lip is molded. Then a theoretical model is proposed to predict the thrust force. Finally, pilot experiments are conducted for the model verification. Experimental results show that the trends of thrust force agree well with the thrust force model and the prediction error is less than 10%. 相似文献
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An investigation of the hole cutting and drilling processes on woven carbon-fiber reinforced polymer sheets using abrasive waterjet (AWJ) is presented. The drilling process uses a stationary AWJ to impinge a target material to make a hole, while the cutting process requires an AWJ to penetrate the workpiece before moving in a circular path to cut a hole. It is found that the holes machined by both the processes exhibit similar geometrical features, where the diameter at the top is greater than at the bottom. It is further found that the holes from the drilling process have a better roundness than those from cutting process primarily due to the jet instability during cutting movement. Plausible trends of the hole characteristics (e.g., diameter and wall inclination) and defects (e.g., delamination) with respect to the process parameters are discussed. It is shown that water pressure is the major parameter affecting hole defects. The hole drilling process yields more severe defects than the cutting process because of the initial impact of the jet. Predictive models for machined hole diameter in both processes are developed. The model predictions are in good agreement with the experimental data under the corresponding conditions. 相似文献
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碳纤维增强复合材料(Carbon fiber reinforced plastics, CFRP)在航空航天领域获得了广泛应用,但由于各向异性和层间连接较差等特点,钻削过程中极易出现分层缺陷,严重影响构件的使用性能。为分析钻削温度对平纹编织CFRP制孔缺陷的影响机制,基于弹性地基梁理论、黏聚力学模型和热力学理论,建立了新钻型钻削平纹编织CFRP制孔分层形成的理论模型。结果表明:当新钻型多刃尖(Ⅲ)钻削孔边缘的最表层材料时,钻削温度达到最大值,对最终分层的形成最为关键;钻削温度和制孔分层随着主轴转速的增大而逐渐降低,随着进给速度的增大而逐渐升高。当纤维角度(θ)在0°/90°/180°/270°附近时,层间分层的临界轴向力达到最大值,分层相对较大,当纤维角度(θ)在45°/135°/225°/315°附近时,临界轴向力最小,分层并非极大。因此,临界力的大小只能反映产生分层缺陷的难易程度,不能决定分层的最终形状和大小。考虑温度影响时的制孔分层形态预测与试验观测基本吻合,而不考虑温度影响下所获得的预测值总体上偏小。此外,平纹编织CFRP分层形状基本呈近似圆形。 相似文献
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Composite laminates are used in many applications in ae-rospace/defense industries due to their high strength-to-weight ratio and corrosion resistance properties. In general, composite materials are hard-to-machine materials which exhibit low drilling efficiency and drilling-induced delamination damage at exit. Hence, it is important to understand the drilling processes for composite materials. This article presents a comprehensive study involving experimental characterization of drilling process to understand the cutting mechanism and relative effect of cutting parameters on delamination during drilling of carbon fiber reinforced plastic (CFRP). Thrust force and torque data are acquired for analyzing the cutting mechanism, initiation and propagation of delamination, and identification of critical thrust force below which no damage occurs. An FE model for prediction of critical thrust force has been developed and validated with experimental results. A [0/90] composite laminate is modeled simulating the last two plies in exit condition and a thin interface layer is inserted in between the plies to capture delamination extent. The tool geometry is modeled as “rigid body” with geometric features of twist drill used in experiments. The tool is indented on the workpiece to simulated tool feeding action into the workpiece. The FE model predicts the critical thrust force within 5% of the experimentally determined mean value. 相似文献
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Hou Guoyi Qiu Jianping Zhang Kaifu Cao Sipeng Cheng Hui Luo Bin Cheng Yi 《The International Journal of Advanced Manufacturing Technology》2020,106(3):937-951
The International Journal of Advanced Manufacturing Technology - The T800 Carbon fiber reinforced polymer/plastic (CFRP) has been increasingly used for its considerable specific strength/modules to... 相似文献
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Albert ALBERS Duotai PAN Leif MARXEN Claudia BECKE 《Frontiers of Mechanical Engineering》2010,5(3):261
Microgears are increasingly important in industry. Compared to normal gears, the quality assurance of microgears needs more accurately measured data and simple but feasible measurement methods because of their dimension particula 相似文献
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In recent years, the importance of non-destructive evaluation has rapidly increased due to the collapse of large structures
and the shooting up of safety accidents. The ultrasonic method. which is often used as a major non-destructive testing (NDT)
technique in many engineering fields, is playing a significant role as a volumetric test regarded highly for evaluating a
material’s integrity. This paper is recommended for publication the detecting any defects of the weld zone in austenitic stainless
steel type 304 using ultrasonic waves, employing neural network on the basis of the detected defects and evaluating them.
In detecting defects, we drew a distance amplitude curve on a standard scan sensitivity and a preliminary scan sensitivity
shown in the correlation between the ultrasonic probe, the instrument and the materials on a quantitative standard, and quantitative
evaluation is used to draw a distance amplitude curve. A total of 93. 3% of the defect types was distinguished by testing
30 defects after organizing a neural network system based on the defects on the ultrasonic evaluation and learning the neural
network system. Thus the proposed ultrasonic wave-neural network in this work is useful for defects detection and Ultrasonic
Non-Destructive Evaluation (UNDE) of the weld zone of austenitic stainless steel 304. 相似文献
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AbstractThis investigation presented a quantitative evaluation technique of the hole entrance chippings with respect to the image processing technology. Considering the nucleation and propagation processes of lateral cracks, the chipping formation mechanisms involved in rotary ultrasonic drilling of glass BK7 were also explored incorporated with the abrasive kinematics and the fracture mechanics of brittle material. As a result, it was revealed that each individual chipping represented a smooth appearance at the chipping inside, and the instantaneous nature of the lateral crack formation process was responsible for this damage feature. Moreover, the friction effects between the abrasive and the material caused the lateral crack suffering from the extra torsional moment, resulting in the scattered fracture stripes on the chipping outside. A novel evaluation method of hole entrance quality, founded on the pixel rate of the chipping area to hole perimeter, was proposed, which could provide a more accurate measurement by considering the comprehensive effects of all chippings on the entrance quality. The increased rotation speed of the tool prolonged the plastic deformation region in the interior material along the abrasive scratching direction, severely deteriorating the entrance quality of the drilled hole. 相似文献