The tribological behavior of micrometer and nanometer TiO2 particle‐filled poly(phthalazine ether sulfone ketone) composites

Micrometer and nanometer TiO₂ particle‐filled poly(phthalazine ether sulfone ketone) (PPESK) composites with various filler volume fractions from 0.5 to 7.5 vol % were prepared by heating compression molding. The friction and wear behaviors of the PPESK composites were evaluated using the block‐on‐ring test rig by sliding PPESK‐based composite blocks against a mild carbon steel ring under dry friction conditions. The wear debris and the worn surfaces of the PPESK composites filled with micrometer and nanometer TiO₂ particles were investigated by using a scanning electron microscope (SEM), while the structures of PPESK composites and wear debris were analyzed with IR spectra. Experimental results show that antiwear properties of the PPESK composites can be improved greatly by filling nanometer TiO₂ particles, and the friction coefficient decreases when the filler volume fraction is below 2.5%, but when the filler volume fraction is above 2.5% the friction coefficient increases gradually with increasing filler volume fraction. In the case of micrometer TiO₂ filler, wear rates increase with increasing filler volume fractions under identical test conditions, and the friction coefficients are less sensitive to the filler volume fraction. It was also found that the wear mechanism of micrometer TiO₂ particle‐filled PPESK is mainly severe adhesion and abrasive wear, while that of nanometer TiO₂ particle‐filled PPESK is mainly slight abrasive wear. In the former case, there are no transfer film formed on the surface of the counterpart steel, and wear debris are in the form of long and large ribbon. While in the latter case, the wear debris was granule and their size was about 10 μm. In case of 1 vol % nanometer TiO₂ particle‐filled PPESK composites, the transfer film was fairly thinner and smoother, and the transfer film provided better coverage on the surface of steel ring, while that of 7.5 vol % was thicker and discrete. These account for the different friction and wear behavior of micrometer and nanometer TiO₂ particle‐filled PPESK composite. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 906–914, 2004     

Tribological behavior of poly(ether ether ketone) composites filled with potassium titanate whiskers sliding in different media

The friction and wear properties of poly (ether ether ketone) (PEEK) composites filled with potassium titanate whiskers (PTWs) under alkali, water, and dry conditions were investigated. The wear mechanisms in different lubrication situations were studied on the basis of examinations of the worn and counterpart surfaces with scanning electron microscopy and optical microscopy. The results showed that PTWs could obviously increase the wear resistance and reduce the friction coefficient of the PEEK composites under dry sliding conditions. Only when the PTW content was greater than 35 wt % did the wear resistance and friction coefficient deteriorate. Sliding in water caused increases in the wear rate and friction coefficient of the PEEK composites, and the PTW‐filled PEEK composites showed the highest friction coefficient and wear rate under this lubrication condition. On the contrary, sliding in an alkaline solution, the PTW‐filled PEEK composites showed the lowest friction coefficient and almost the same level of wear resistance as that found under the dry condition. Furrows and abrasive wear were the main mechanisms for the PTW‐filled PEEK composites sliding in water. The transfer onto the counterpart rings was significantly hindered with sliding under water and alkali conditions. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Tribological properties of SiO2 nanoparticle filled–phthalazine ether sulfone/phthalazine ether ketone (50/50 mol %) copolymer composites

SiO₂ nanoparticle filled–poly(phthalazine ether sulfone ketone) (PPESK) composites with various filler volume fractions were made by heating compression molding. The tribological behavior of the PPESK composites was investigated using a block‐on‐ring test rig by sliding PPESK‐based composite blocks against a mild carbon steel ring. The morphologies of the worn composite surfaces, wear debris, and the transferred films formed on the counterpart steel surface were examined with a scanning electron microscope, whereas the chemical state of the Fe element in the transfer film was analyzed with X‐ray photoelectron spectroscopy. In addition, IR spectra were taken to characterize the structure of wear debris and PPESK composites. It was found that SiO₂ nanoparticle filled–PPESK composites exhibit good wear resistance and friction‐reduction behavior. The friction and wear behavior of the composites was improved at a volume fraction between 4.2 and 14.5 vol % of the filler SiO₂. The results based on combined SEM, XPS, and IR techniques indicate that SiO₂ nanoparticle filled–PPESK composite is characterized by slight scuffing in dry sliding against steel and polishing action between composite surface and that of the countpart ring, whereas unfilled PPESK is characterized by severe plastic deformation and adhesion wear. In the former case a thin, but not complete, transfer film was formed on the surface of the counterpart steel, whereas in the latter case, a thick and lumpy transfer film was formed on the counterpart steel surface. This accounts for the different friction and wear behavior of unfilled PPESK and SiO₂ nanoparticle filled–PPESK composites. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2136–2144, 2002     

Segmental dynamics of functional graphene‐filled poly(ether sulfone ether ketone ketone) nanocomposites

The segmental dynamics of functional graphene (fGR)/poly(ether sulfone ether ketone ketone) (PESEKK) nanocomposites were investigated via differential scanning calorimetry and dynamic mechanical analysis (DMA) measurements. First, fGR was prepared using graphene oxide and sodium dodecylbenzene sulfonate. Subsequently, a series of fGR/PESEKK nanocomposites were prepared through solution blend. When the sulfone groups were introduced into the segments of PESEKK polymers, the glass transition temperature (T_g) of PESEKK was higher than that of free sulfone functionalized poly(ether ketone ketone). The fGR/PESEKK nanocomposites displayed a uniform nanostructure because of the strong interfacial interaction between fGR and PESEKK. With the increase in the fGR contents, the T_g values of fGR/PESEKK nanocomposites decreased. Two loss factor peaks were noted in the fGR/PESEKK nanocomposites, which were characterized via DMA. The α′‐relaxation of the nanocomposites at low temperature was assigned to polymer chains close to the polymer/filler interface with mobility higher than that in the bulk unfilled PESEKK (α‐relaxation). © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44391.     

Dynamic mechanical properties of Al2O3/poly(ether ether ketone) composites

The dynamic mechanical properties of high‐performance polymer matrix composites based on semicrystalline poly(ether ether ketone) (PEEK) and aluminum oxide (Al₂O₃) were evaluated in the temperature range of 30–250°C with a three‐point‐bending mode at a frequency of 1 Hz. The storage modulus and loss modulus changed significantly with the variation of the Al₂O₃ content in the PEEK matrix. The Al₂O₃ reinforcement was more pronounced above the glass‐transition temperature (T_g). A composite containing 60 wt % (33 vol %) Al₂O₃ exhibited about a 78% increase in the storage modulus at 50°C and about a 200% increase at 200°C. However, there was no significant change in the mechanical loss factor and T_g associated with the peak of the mechanical loss factor or loss modulus with the addition of Al₂O₃. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 568–575, 2007     

Tribological properties of micro‐ and nanoparticles‐filled poly(etherimide) composites

It has been found that nano‐ or microsized inorganic particles in general enhance the tribological properties of polymer materials. In the present study, 5 vol % nano‐TiO₂ or micro‐CaSiO₃ was introduced into a polyetherimide (PEI) matrix composite, which was filled additionally with short carbon fibers (SCF) and graphite flakes. The influence of these inorganic particles on the sliding behavior was investigated with a pin‐on‐disc testing rig at room temperature and 150°C. Experimental results showed that both particles could reduce the wear rate and the frictional coefficient (μ) of the PEI composites under the applied testing conditions. At room temperature, the microparticles‐filled composites exhibited a lower wear rate and μ, while the nano‐TiO₂‐filled composites possessed the lowest wear rate and μ at elevated temperature. Enhancement in tribological properties with the addition of the nano‐particles was attributed to the formation of transfer layers on both sliding surfaces together with the reinforcing effect. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1678–1686, 2006     

Tribological characteristics of nanometer Si3N4 filled poly(ether ether ketone) under distilled water lubrication

Nanometer Si₃N₄ filled poly(ether ether ketone) (PEEK) composite blocks with different filler proportions were prepared by compression molding. Their friction and wear properties under distilled water lubrication, as well as under ambient dry conditions, were investigated on a block on ring machine by running a plain carbon steel (AISI 1045 steel) ring against the PEEK composite block. The worn surfaces of nanometer Si₃N₄ filled PEEK and the transfer film were observed by scanning electron microscopy (SEM) and electron probe microanalysis (EPMA). The results showed that distilled water could reduce the friction coefficient of nanometer Si₃N₄ filled PEEK but with the sacrifice of a large reduction in wear resistance. The SEM and EPMA pictures of the worn surfaces indicated that the wear mechanisms of nanometer Si₃N₄ filled PEEK under distilled water lubrication and ambient dry rubbing conditions were different. Under water lubrication, the dominant wear mechanism of the filled PEEK was severe abrasive wear with surface fracture. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1394–1400, 2001     

Preparation of a poly(3‐hexylthiophene)‐grafted indium tin oxide/poly(3‐hexylthiopene) composite and its conductivity–temperature characteristics

The temperature–conductivity characteristics of poly(3‐hexylthiophene) (P3HT) composites filled with P3HT‐grafted indium tin oxide (ITO) particles were investigated in this work. The ITO particles were first treated with a silane coupling reagent of 3‐aminopropyltriethoxysilane (APS), and then thiophene rings were introduced through a condensation reaction between the ending amino groups of APS and the carboxylic groups of thiophene‐3‐acetic acid. The composites were prepared by the polymerization filling of the 3‐hexylthiophene (3HT) monomer with the thiophene‐ring‐introduced ITO particles. Elemental analysis, Fourier transform infrared, and X‐ray photoelectron spectroscopy were used to confirm the grafting reaction on the ITO surface. The longer the polymerization time was or the higher the 3HT/ITO feeding ratio was, the more P3HT was grafted. The influence of the grafted amount on the electrical properties of ITO particles was attributed to the wrapping effect formed by the grafted P3HT on the surface of the ITO particles. The conductivity change of the P3HT‐grafted ITO/P3HT composites was proved to be subject to the change in the average gap width of ITO interparticles, which was determined by the filling ratio of P3HT to ITO in the polymerization and the volume expansion effect of a P3HT thin film between neighboring ITO particles during the heating process. In comparison with the ungrafted ITO/P3HT composites, the grafting treatment enhanced the interaction between the particles and polymer matrix, and this was helpful for obtaining a more homogeneous dispersion structure for the composites and thus afforded a higher positive temperature coefficient intensity and better reproducibility. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1881–1888, 2006     

Nonisothermal melt‐crystallization kinetics of hydroxyapatite‐filled poly(3‐hydroxybutyrate) composites

The knowledge of biomedical implants ranging from drug delivery devices to tissue engineering and based on bioresorbable polymer composites is increasing, but the study of the crystallization kinetics of these kinds of composites is seldom a concern. The focus of our experimental research was the nonisothermal‐crystallization behavior of poly(3‐hydroxybutyrate) (PHB)/hydroxyapatite (HA) composites, which was monitored by means of differential scanning calorimetry at different cooling rates. Various macrokinetic models were applied to describe the process of nonisothermal crystallization. The results showed that the modified Avrami model and Mo's approach could describe the nonisothermal crystallization of the composites very well, but the Ozawa analysis alone was thought to be rather inapplicable. The values of the half‐time and kinetic crystallizability showed that the crystallization rate increased with increasing cooling rates for both PHB and the composites. The HA particles served as additional nucleation sites, and low levels of HA resulted in dramatic increases in the crystallization rate with respect to pure PHB; however, high HA contents (> 20 wt %) clearly retarded the growth process. The activation energy for nonisothermal crystallization was evaluated with the Kissinger method and was found to vary with the incorporation of HA. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:5388–5395, 2006     

Imidazole/(HPO3)3‐doped sulfonated poly (ether ether ketone) composite membrane for fuel cells

A novel gel of imidazole/(HPO₃)₃ was synthesized and incorporated into sulfonated poly (ether ether ketone) (SPEEK) to fabricate composite proton exchange membranes. The composite membranes were characterized by alternating current impedance (AC), thermogravimetry (TG), differential scanning calorimetry (DSC), X‐ray diffraction (XRD), scanning electron microscope (SEM) and mechanical property test. Based on the electrochemical performance investigation, the proton conductivity of the membrane is intimately correlated with the temperature and the mass ratio of imidazole/(HPO₃)₃ in the composite. The SPEEK/imidazole/(HPO₃)₃?4 composite membrane (with 44.4 wt % of imidazole/(HPO₃)₃) has the optimized performance at 135°C. Mover, the strength of the composite membranes is almost comparable to that of Nafion membrane. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41946.     

Optical properties of particle‐filled polycarbonate,polystyrene, and poly(methyl methacrylate) composites

Transparency is a key material property of polycarbonate (PC), polystyrene (PS), and poly(methyl methacrylate) (PMMA). To study the optical properties of particle‐filled PC, PS, and PMMA, composites containing inorganic particles in different sizes and concentrations were produced by direct melt mixing in this work. The optical properties characterized by total light transmittance, haze, and clarity were studied. The results show that the optical properties of polymer composites are strongly affected by particle content, particle size, and especially by difference in refractive indices between polymer matrix and particles. It is also revealed that the light transmittance and haze of composites are mainly affected by difference in refractive indices, whereas the clarity is more affected by particle size. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of nano‐barium titanate on the mechanical,electrical and solubility performance of ferrite‐filled poly(ether ether ketone) composites

Ferrite and nano‐barium titanate reinforced poly(ether ether ketone) (PEEK) composites were made by compression moulding technology. The effects of reinforcement of the ferrite and nano‐barium titanate on the PEEK matrix were studied with the aim assessing its potential as a radar‐absorbing structural material (RASM). With an increase in the percentage filling of ferrite in the PEEK matrix, the specific gravity, hardness, tensile and flexural moduli, brittleness, dielectric constant, loss tangent and reflection losses were increased, while the tensile and flexural strengths, and elongation at break, were decreased. With increasing nano‐barium titanate reinforcement in the ferrite‐filled PEEK composites, the specific gravity, hardness, tensile and flexural strengths, tensile modulus and dielectric constant were comparatively increased, while the elongation at break, flexural modulus and loss tangent (marginally) were decreased. Reinforcement of the nano‐barium titanate caused a comparatively marginal reduction in the loss tangent, although no effect on reflection losses was observed. The solubility resistance of the ferrite‐filled PEEK composites was improved with reinforcement by the nano‐barium titanate. Copyright © 2004 Society of Chemical Industry     

Properties and crystallization kinetics of poly(ether ether ketone)‐co‐poly(ether ether ketone ketone) block copolymers

A series of block copolymers composed of poly(ether ether ketone) (PEEK) and poly(ether ether ketone ketone) (PEEKK) components were prepared from their corresponding oligomers via a nucleophlilic aromatic substitution reaction. Various properties of the copolymers were investigated with differential scanning calorimetry (DSC) and a tensile testing machine. The results show that the copolymers exhibited no phase separation and that the relationship between the glass‐transition temperature (T_g) and the compositions of the copolymers approximately followed the formula T_g = T_g1X₁ + T_g2X₂, where T_g1 and T_g2 are the glass‐transition‐temperature values of PEEK and PEEKK, respectively, and X₁ and X₂ are the corresponding molar fractions of the PEEK and PEEKK segments in the copolymers, respectively. These copolymers showed good tensile properties. The crystallization kinetics of the copolymers were studied. The Avrami equation was used to describe the isothermal crystallization process. The nonisothermal crystallization was described by modified Avrami analysis by Jeziorny and by a combination of the Avrami and Ozawa equations. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1652–1658, 2005     

Enhanced electrical properties by tuning the phase morphology of multiwalled carbon nanotube‐filled poly(ether ether ketone)/polyimide composites

A novel high‐performance material with enhanced electrical properties was obtained by tuning the phase morphology of poly(ether ether ketone) (PEEK)/thermoplastic polyimide (TPI)/multiwalled carbon nanotube (MWCNT) composites. MWCNTs were selectively located in the TPI phase due to discrepant affinity of MWCNTs between PEEK and TPI. The dependence of the electrical properties of the PEEK/TPI/MWCNT composites on the phase morphology was investigated by changing the PEEK/TPI ratio, and the maximum conductivity was achieved with a PEEK/TPI ratio of 50/50, which could be explained by the selective location of MWCNTs and the co‐continuous phase morphology of the composites. © 2015 Society of Chemical Industry     

Mechanical properties of silane‐treated,silica‐particle‐filled polyisoprene rubber composites: Effects of the loading amount and alkoxy group numbers of a silane coupling agent containing mercapto groups

The surface treatment of spherical silica particles with a silane coupling agent with mercapto groups was carried out. The treated silica particles were incorporated within polyisoprene and then vulcanized. The effects of the loading amount and alkoxy group number of silane on the stress–strain curve of the filled composite were investigated. For this purpose, silanes with dialkoxy and trialkoxy structures were used. The loading amount of silane on the silica surface was varied from 1 to 8 times the amount required for monolayer coverage. The stress at the same strain increased with the silane treatment, and it was higher in the dialkoxy structure than in the trialkoxy structure above 300% strain. There was no significant influence of the loading amount on the stress for the trialkoxy silane structure. However, the stress was influenced by the loading amount, and the maximum stress was observed at 4 times the silane amount required for monolayer coverage for the dialkoxy structure. The stress had a good relationship with the crosslinking density of silica‐filled polyisoprene rubber (measured with a swelling test). The reinforcement effect by the silane treatment of silica was found to be affected strongly both by the entanglement of the silane chain and polyisoprene rubber matrix and by the crosslinking reaction between the mercapto group of silane and polyisoprene rubber in the interfacial region. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preliminary investigation of poly(ether sulfone)/poly(aryl ether ketone) containing 1,4‐naphthalene blends

The blends of poly(ether sulfone) and poly(aryl ether ketone) containing 1,4‐naphthalene were prepared by melt mixing in a Brabender‐like apparatus. The specimens for measurements were made by compression molding under pressure and then were water‐quenched at room temperature. The tensile strength, tensile modulus, elongation at break, thermal analysis, and scanning electron microscopy were each measured. The dependence of tensile strength, tensile modulus, and elongation at break on blend systems was obtained. The effects of composition and miscibility on the mechanical properties are discussed. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 472–476, 2006     

Flexural fatigue behavior of injection-molded composites based on poly(phenylene ether ketone)

Flexural fatigue tests were conducted on injection-molded short fiber composites, carbon fiber/poly(phenylene ether ketone) (PEK-C) and glass fiber/PEK-C (with addition of polyphenylene sulfide for improving adhesion between matrix and fibers), using four-point bending at stress ratio of 0.1. The fatigue behavior of these materials was presented. By comparing the S-N curves and analyzing the fracture surfaces of the two materials, the similarity and difference of the failure mechanisms in the two materials were discussed. It is shown that the flexural fatigue failure of the studied materials is governed by their respective tensile properties. The matrix yielding is main failure mechanism at high stress, while at lower stress the fatigue properties appear fiber and interface dominated. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65: 1857–1864, 1997     

Conducting property of carbon black filled poly(ethylene glycol)/poly(methyl methacrylate) composites as gas‐sensing materials

To reveal the role of crystalline polymers in carbon black (CB) filled amorphous polymer composites and improve the mechanical properties of composite films, CB/poly(ethylene glycol) (PEG)/poly(methyl methacrylate) (PMMA) composites were synthesized by polymerization filling in this work. The electrical conductive property and response to organic solvent vapors of the composites were investigated. The composites, characterized by a relatively low percolation threshold (～ 2.1 wt %), had lower resistivity than CB/PMMA composites prepared with the same method because of the different dispersion status of CB particles in the matrix polymer. The concentration and molecular weight of PEG notably influenced the electrical response of the composites against organic vapors. The drastic increase in the electrical resistance of the composites in various organic vapors could be attributed mainly to the swelling of the amorphous polymer matrix in the solvent but not to that of the crystalline polymer. These findings could help us to understand the conductive mechanism and electrical response mechanism of the composites as promising gas‐sensing materials. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

High‐temperature mechanical behavior of ZrB2‐based composites with micrometer‐ and nano‐sized SiC particles

Using micrometer‐ and nano‐sized SiC particles as reinforcement phase, two ZrB₂‐SiC composites with high strength up to 1600°C were prepared using high‐energy ball milling, followed by hot pressing. The composite microstructure comprised finer equiaxed ZrB₂ and SiC grains and intergranular amorphous phase. The temperature dependency of flexure strength related to the initial particle size of SiC. In the case of micrometer‐sized SiC, the high‐temperature strength was improved up to 1500°C compared to room‐temperature strength, but the strength degraded at 1600°C, with strength values of 600‐770 MPa. In the case of nano‐sized SiC, the enhanced high‐temperature strength was observed up to 1600°C, with strength values of 680‐840 MPa.     

Influence of oxygen plasma treatment on interfacial properties of poly(p‐phenylene benzobisoxazole) fiber‐reinforced poly(phthalazinone ether sulfone ketone) composite

The influence of oxygen plasma treatment on both surface properties of poly(p‐phenylene benzobisoxazole) (PBO) fibers and interfacial properties of PBO fiber reinforced poly(phthalazinone ether sulfone ketone) (PPESK) composite were investigated. Surface chemical composition, surface roughness, and surface morphologies of PBO fibers were analyzed by X‐ray photoelectron spectroscopy (XPS), Atomic force microscopy (AFM), and scanning electron microscopy (SEM), respectively. Surface free energy of the fibers was characterized by dynamic contact angle analysis (DCAA). The interlaminar shear strength (ILSS) and water absorption of PBO fiber‐reinforced PPESK composite were measured. Fracture mechanisms of the composite were examined by SEM. The results indicated that oxygen plasma treatment significantly improved the interfacial adhesion of PBO fiber‐reinforced PPESK composite by introducing some polar or oxygen‐containing groups to PBO fiber surfaces and by fiber surface roughening. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009