Application of EIS and salt spray tests for investigation of the anticorrosion properties of polyurethane-based nanocomposites containing Cr2O3 nanoparticles modified with 3-amino propyl trimethoxy silane

The Cr₂O₃ nanoparticles were modified with 3-amino propyl trimethoxy silane in order to obtain proper dispersion and increment compatibility with the polyurethane coating matrix. The nanocomposites prepared were applied on the St-37 steel substrates. The existence of 3-amino propyl trimethoxy silane on the surface of the nanoparticles was investigated by Fourier transform infrared (FTIR) spectroscopy and thermal gravimetric analysis (TGA). Dispersion of the surface modified particles in the polyurethane coating matrix was studied by a field emission-scanning electron microscope (FE-SEM). The electrochemical impedance spectroscopy (EIS) and salt spray tests were employed in order to evaluate the corrosion resistance of the polyurethane coatings. Polarization test was done in order to investigate the corrosion inhibition properties of the Cr₂O₃ nanoparticle on the steel surface in 3.5 wt.% NaCl solution. The adhesion strengths of the coatings were evaluated by pull-off adhesion tester before and after 120 days immersion in 3.5 wt.% NaCl solution. FT-IR and TGA analyses revealed that surface modification of the nanoparticles with 0.43 silane/5 g pigment resulted in the greatest amount of silane grafting on the surface of particles. Results obtained from FE-SEM analysis showed that the surface modified nanoparticles dispersed in the coating matrix properly. Results obtained from EIS and salt spray analyses revealed that the surface modified particles enhanced the corrosion protection performance of the polyurethane coating considerably. The improvement was more pronounced for the coating reinforced with 0.43 g silane/5 g pigment. Moreover, the adhesion loss decreased in the presence of surface modified nanoparticles with 0.43 silane/5 g pigment.     

Mechanical properties of Al2O3-Cr2O3/Cr3C2 nanocomposite fabricated by spark plasma sintering

The fine grains of Al₂O₃-Cr₂O₃/Cr-carbide nanocomposites were prepared by employing recently developed spark plasma sintering (SPS) technique. The initial materials were fabricated by a metal organic chemical vapor deposition (MOCVD) process, in which Cr(CO)₆ was used as a precursor and Al₂O₃ powders as matrix in a spouted chamber. The basic mechanical properties like hardness, fracture strength and toughness, and the nanoindentation characterization of nanocomposites such as Elastics modulus (E), elastic work (W_e) and plastic work (W_p) were analyzed. The microstructure of dislocation, transgranular and step-wise fracture surface were observed in the nanocomposites. The nanocomposites show fracture toughness of (4.8 MPa m^1/2) and facture strength (780 MPa), which is higher than monolithic alumina. The strengthening mechanism from the secondary phase and solid solution are also discussed in the present work. Nanoindentation characterization further illustrates the strengthening of nanocomposites.     

Studying the influence of nano-Al2O3 particles on the corrosion performance and hydrolytic degradation resistance of an epoxy/polyamide coating on AA-1050

The aim of this work was studying the effects of addition of Al₂O₃ nanoparticles on the anticorrosion performance of an epoxy/polyamide coating applied on the AA-1050 metal substrate. For this purpose, the epoxy nanocomposites were prepared using 1, 2.5 and 3.5 (w/w) pre-dispersed surface modified Al₂O₃ nanoparticles. Field-emission electron microscope (FE-SEM) and ultraviolet–visible (UV–Vis) techniques were utilized in order to evaluate the nanoparticles dispersion in the epoxy coating matrix. The anticorrosion performance of the nanocomposites was studied by electrochemical impedance spectroscopy (EIS) (in 3.5 wt% NaCl solution for 135 days immersion) and salt spray test for 1000 h. The coating resistance against hydrolytic degradation was also studied by optical microscope and Fourier-transform infrared spectroscopy (FTIR). Results obtained from FE-SEM micrographs and UV–visible spectra showed that the nanoparticles dispersed in the coating matrix uniformly with particle size less than 100 nm even at high loadings. Results revealed that nano-Al₂O₃ particles could significantly improve the corrosion resistance of the epoxy coating. Nanoparticles reduced water permeability of the coating and improved its resistance against hydrolytic degradation.     

Tribological properties of Al2O3 nanoparticles as lubricating oil additives

Nano-scale Al₂O₃ spherical particles, prepared via a hydrothermal method and modified by silane coupling agent, can be well-dispersed in lubricating oil. The tribology properties of Al₂O₃ nanoparticles as lubricating oil additives have been studied by four-ball and thrust-ring friction test, which illustrate that the modified Al₂O₃ nanoparticles can effectively improve the lubricating behaviors compared to the base oil. When the added concentration is 0.1 wt%, the friction coefficient and the wear scar diameter are both smallest. The lubrication mechanism is that a self-laminating protective film is formed on the friction surface and the wear behavior changes from sliding friction to rolling friction.     

The effect of nano-Cr2O3 on solid-solution assisted sintering of MgO refractories

The effect of Cr₂O₃ particle size on the densification of magnesia refractories was investigated. Magnesia grains (<45 μm) were mixed with 2 wt% of micro-Cr₂O₃ (2 μm) and nano-Cr₂O₃ particles (10–20 nm) and sintered at 850–1450 °C, for 5 h in air. The progress of the densification and phase evolution of samples was studied with the support of X-ray diffraction phase analysis (XRD), Fourier transformer infrared spectroscopy (FTIR) and scanning electron microscopy (SEM). It was shown that the densification of magnesia was enhanced by reducing the particle size of the added chromia to the range of 20 nm. According to the phase analysis results, the higher dissolution rate of Cr₂O₃ in MgO in the MgO–Cr₂O₃ system was responsible for the faster densification of nano-Cr₂O₃ containing mixes.     

Dynamic corrosion of Al2O3-ZrO2-SiO2 and Cr2O3-containing refractories by molten frits. Part II: Microstructural study

In this work results on dynamic corrosion studies of fused cast Al₂O₃-SiO₂-ZrO₂ and isostatically pressed and sintered Cr₂O₃-based refractories by two crystalline (transparent) frits are described. Experiments have been performed using the “Merry Go Round” test at ≅1500 °C.Microstructural and mineralogical analyses of selected areas from the corroded regions of the studied refractories were performed by reflected light optical microscopy and scanning electron microscopy with analysis by X-ray dispersive energy.Significant differences between the corrosion mechanisms acting in the two types of materials were found. In the fused cast Al₂O₃-SiO₂-ZrO₂ specimens corrosion took place by the dissolution of alumina and zirconia in the frit and in the glass formed by the reaction between the frit and the refractory. In the Cr₂O₃-based materials the corrosion process was controlled by the capillar penetration of the molten frit through the open pores. The reaction between the ZnO from the frits and Cr₂O₃ led to the formation of spinel (ZnCr₂O₄), a high-melting point bonding phase that retarded the frit penetration. Results are discussed using the relevant phase equilibrium diagrams.     

Dynamic corrosion of Al2O3-ZrO2-SiO2 and Cr2O3-containing refractories by molten frits. Part I: Macroscopic analysis

Manufacturing of enamels and frits has undergone dramatic changes since the 1980s. This has required significant efforts in research and development. Typical compositions of frits for ceramic tiles are silica-based with fluxing agents; some of the components are highly corrosive. Improvements in the production of frits would imply the selection of the most adequate refractories as a function of the chemical composition of the considered frit and the fabrication procedure.The refractories currently used in frit furnaces are Al₂O₃-ZrO₂-SiO₂ (AZS) fused cast materials and Cr₂O₃-based materials. In this work, results on dynamic corrosion studies of AZS and Cr₂O₃-based materials by two ZnO-containing frits are described. Experiments have been performed using the “Merry Go Round” test at ≅1500 °C. Macroscopic results are analysed in terms of the remaining volume after the tests, as usually done in the glass industry. The significance and limits of such an approach are discussed.     

Spark plasma sintering technique for reaction sintering of Al2O3/Ni nanocomposite and its mechanical properties

Al₂O₃/Ni nanocomposites were prepared by spark plasma sintering (SPS) using reaction sintering method and the mechanical properties of the obtained nanocomposites are reported. The starting materials of Al₂O₃–NiO solid solution were synthesized from aluminum sulfate and nickel sulfate. These Al₂O₃–NiO powders were changed into Al₂O₃ and Ni phases during sintering process. The obtained nanocomposites showed high relative densities (>98%). SEM micrographs showed homogeneously dispersed Ni grains in the matrix. The 3-point strength and the fracture toughness of the composites significantly improved from 450 MPa in the monolithic α-Al₂O₃ to 766 MPa in the 10 mol% (2.8 vol.%) Ni nanocomposite and from 3.7 to 5.6 MPa m^1/2 in 13 mol% (3.7 vol.%) Ni nanocomposite. On the other hand, Young's modulus and Vickers hardness of the nanocomposites were mostly same as those of the monolithic α-Al₂O₃.     

Fabrication of carbon paste electrode containing [PFeW11O39] polyoxoanion supported on modified amorphous silica gel and its electrocatalytic activity for H2O2 reduction

[PFeW₁₁O₃₉]⁴⁻ (PFeW₁₁) supported on the surface of 3-aminopropyl(triethoxy)silane modified silica gel was synthesized and used as a bulk modifier to fabricate a renewable three-dimensional chemically modified electrode. The electrochemical behavior of the modified electrode was investigated. Cyclic voltammetry studies showed that the PFeW₁₁ on the electrode surface sustained the same electrochemical properties as that of the PFeW₁₁ in solution. The preparation of chemically modified electrode is simple and quiet reproducible using inexpensive material. The modified electrode had high electrocatalytic activity toward H₂O₂ reduction and it was successfully applied as an electrochemical detector to monitor H₂O₂ in flow injection analysis (FIA). The electrocatalytic peak current was found to be linear with the H₂O₂ concentration in the range 10-200 μmol L⁻¹ with a correlation coefficient of 0.998 and a detection limit (3σ) of 7.4 μmol L⁻¹ H₂O₂. The electrode has the remarkable advantage of surface renewal owing to bulk modification, as well as simple preparation, good mechanical and chemical stability and reproducibility.     

Phase diagram of the Al2O3-HfO2-Y2O3 system

The phase diagram of the Al₂O₃-HfO₂-Y₂O₃ system was first constructed in the temperature range 1200-2800 °C. The phase transformations in the system are completed in eutectic reactions. No ternary compounds or regions of appreciable solid solution were found in the components or binaries in this system. Four new ternary and three new quasibinary eutectics were found. The minimum melting temperature is 1755 °C and it corresponds to the ternary eutectic Al₂O₃ + HfO₂ + Y₃Al₅O₁₂. The solidus surface projection, the schematic of the alloy crystallization path and the vertical sections present the complete phase diagram of the Al₂O₃-HfO₂-Y₂O₃ system.     

Mn3O4 nanoparticles embedded into graphene nanosheets: Preparation, characterization, and electrochemical properties for supercapacitors

Mn₃O₄/graphene nanocomposites were synthesized by mixing graphene suspension in ethylene glycol with MnO₂ organosol, followed by subsequent ultrasonication processing and heat treatment. The as-prepared product consists of nanosized Mn₃O₄ particles homogeneously distributed on graphene nanosheets, which has been confirmed by field emission scanning electron microscopy and transmission electron microscopy analysis. Atomic force microscope analysis further identified the distribution of dense Mn₃O₄ nanoparticles on graphene nanosheets. When used as electrode materials in supercapacitors, Mn₃O₄/graphene nanocomposites exhibited a high specific capacitance of 175 F g⁻¹ in 1 M Na₂SO₄ electrolyte and 256 F g⁻¹ in 6 M KOH electrolyte, respectively. The enhanced supercapacitance of Mn₃O₄/graphene nanocomposites could be ascribed to both electrochemical contributions of Mn₃O₄ nanoparticles, functional groups attached to graphene nanosheets, and significantly increased specific surface area.     

Effect of Al2O3 nanoparticles on the electrochemical characteristics of P(VDF-HFP)-based polymer electrolyte

Alumina (Al₂O₃) nanoparticles have been used as fillers in the preparation of poly(vinylidenefluoride-co-hexafluorpropylene) (P(VDF-HFP))-based porous polymer electrolyte. The degree of crystallization of polymer film filled with Al₂O₃ nanoparticles decreases with increase of the mass fraction of Al₂O₃ nanoparticles and the amorphous phases of polymer film expand accordingly. The Al₂O₃ nanoparticles play the role of solid plasticizer for polymer matrix. Nevertheless that excessive Al₂O₃ nanoparticles existing in polymer matrix leads to micro-phase separation between polymer matrix and fillers. As a result, both ionic conductivity and lithium ions transference number reduces whereas the activation energy for ions transport increases. When the polymer film is filled with 10% of the mass fraction of Al₂O₃ nanoparticles, polymer electrolyte possesses the ionic conductivity up to 1.95 × 10⁻³ S cm⁻¹ and the lithium ions transference number to 0.73 while the activation energy for ions transport of them falls to 5.6 kJ mol⁻¹. Effect of Al₂O₃ on the electrochemical properties of polymer electrolyte has been investigated in this paper. Analysis of FTIR spectra shows that there is the interaction between Al₂O₃ nanoparticles and polymer chains.     

Investigation of surface modification of rutile TiO2 nanoparticles with SiO2/Al2O3 on the properties of polyacrylic composite coating

Surface modification and characterization of TiO₂ nanoparticles as an additive in a polyacrylic clear coating were investigated. For the improvement of nanoparticles dispersion and the decreasing of photocatalytic activity, the surface of nanoparticles was modified with binary SiO₂/Al₂O₃. The surface treatment of TiO₂ nanoparticles was characterized with FTIR. Microstructural analysis was done by AFM. The size, particle size distribution and zeta potential of TiO₂ nanoparticles in water dispersion was measured by DLS method. For the evaluation of particle size and the stability of nanoparticles in water dispersions with higher solid content the electroacoustic spectroscopy was made. To determine the applicability and evaluate the transmittance of the nano-TiO₂ composite coatings UV–VIS spectroscopy in the wavelength range of 200–800 nm was employed. The results showed that surface treatment of TiO₂ nanoparticles with SiO₂/Al₂O₃ improves nanoparticles dispersion and UV protection of the clear polyacrylic composite coating.     

Synthesis of Fe2O3 nanoparticles for nitrogen dioxide gas sensing applications

Iron (III) oxide, Fe₂O₃, nanoparticles of approximately 40 nm diameter were synthesized by sol–gel method and their nitrogen dioxide adsorption and desorption kinetics were investigated by custom fabricated gas sensor unit. The morphology and crystal structure of Fe₂O₃ nanoparticles were studied by scanning electron microscopy (SEM), field emission scanning electron microscopy (FESEM) and X-ray diffraction (XRD) respectively. The roughness of film surface was investigated by atomic force microscopy (AFM). Relative sensitivity of Fe₂O₃ nanoparticles for NO₂ sensor was determined by electrical resistance measurements. Our reproducible experimental results show that Fe₂O₃ nanoparticles have a great potential for nitrogen dioxide sensing applications operating at a temperature of 200 °C.     

Long-term degradation of Ta2O5-doped Bi2O3 systems

Bismuth oxide in δ-phase is a well-known high oxygen ion conductor and can be used as an electrolyte for intermediate temperature solid oxide fuel cells (IT-SOFCs). 5-10 mol% Ta₂O₅ are doped into Bi₂O₃ to stabilize δ-phase by solid state reaction process. One Bi₂O₃ sample (7.5TSB) was stabilized by 7.5 mol% Ta₂O₅ and exhibited single phase δ-Bi₂O₃-like (type I) phase. Thermo-mechanical analyzer (TMA), X-ray diffractometry (XRD), AC impedance and high-resolution transmission electron microscopy (HRTEM) were used to characterize the properties. The results showed that holding at 800-850 °C for 1 h was the appropriate sintering conditions to get dense samples. Obvious conductivity degradation phenomenon was obtained by 1000 h long-term treatment at 650 °C due to the formation of α-Bi₂O₃ phase and Bi₃TaO₇, and 〈1 1 1〉 vacancy ordering in Bi₃TaO₇ structure.     

XPS, time-of-flight-SIMS and polarization modulation IRRAS study of Cr2O3 thin film materials as anode for lithium ion battery

Ultra-thin Cr₂O₃ films (12.0, 17.3 and 29.6 nm thick) were produced on Cr metal by thermal oxidation, and their electrochemical properties in 1 M LiClO₄ in propylene carbonate (PC) were investigated by cyclic voltammetry and chronopotentiometry. The reductive electrolyte decomposition and the conversion/deconversion process were observed and analyzed by X-ray photoelectron spectroscopy (XPS), polarization modulation infrared reflection absorption spectroscopy (PM-IRRAS) and time-of-flight secondary ion mass spectrometry (ToF-SIMS). The initial irreversible capacity due to the reduction of electrolyte and the incomplete deconversion process during the first cycle is 70% of the first discharge capacity. A stable charge/discharge capacity of 460 mAh g⁻¹ was obtained in the 3rd to 10th cycles. XPS and PM-IRRAS evidenced the growth of a solid electrolyte interphase (SEI) layer that is constituted of Li₂CO₃ formed by reductive decomposition of the electrolyte. The SEI layer thickness and/or density is modified by the conversion/deconversion reaction. ToF-SIMS evidenced the volume expansion/shrink resulting from the conversion/deconversion reaction. ToF-SIMS also revealed an incomplete conversion process limited by mass transport, which partitions the oxide into a converted outer part assigned to Li₂O containing Cr traces and an unconverted inner part ascribed to Cr₂O₃ or lower Cr oxide containing Li. It was found that the deconversion re-homogenizes the oxide film in a single layer but with lithium trapped in it. The present study provides a detailed understanding of the interfacial reaction on the oxide anode undergoing a conversion/deconversion reaction.     

Fabrication of graphene/prussian blue composite nanosheets and their electrocatalytic reduction of H2O2

In this work, graphene/prussian blue (PB) composite nanosheets with good dispersibility in aqueous solutions have been synthesized by mixing ferric-(III) chloride and potassium ferricyanide in the presence of graphene under ambient conditions. Transmission electron microscopy (TEM) shows that the average size of the as-synthesized PB nanoparticles on the surface of graphene nanosheets is about 20 nm. Fourier-transform infrared (FTIR) spectroscopy and X-ray diffraction (XRD) patterns have been used to characterize the chemical composition of the obtained graphene/PB composite nanosheets. The graphene/PB composite nanosheets exhibit good electrocatalytic behavior to detection of H₂O₂ at an applied potential of −0.05 V. The sensor shows a good linear dependence on H₂O₂ concentration in the range of 0.02-0.2 mM with a sensitivity of 196.6 μA mM⁻¹ cm⁻². The detection limit is 1.9 μM at the signal-to-noise ratio of 3. Furthermore, the graphene/PB modified electrode exhibits freedom of interference from other co-existing electroactive species. This work provides a new kind of composite modified electrode for amperometric biosensors.     

Preparation of nanocrystalline Sr3Al2O6 powders via citric acid precursor

Sr₃Al₂O₆ was synthesized via citric acid precursor. The effects of the molar ratio of citric acid to total metal cations concentration (CA/M) on the formation of Sr₃Al₂O₆ were investigated. Increasing the CA/M promoted the formation of Sr₃Al₂O₆. Single-phase and well-crystallized Sr₃Al₂O₆ was obtained from the CA/M = 1, CA/M = 2 and CA/M = 4 precursor at temperature 1200 °C, 1100 °C and 900 °C, respectively. Differential thermal analysis and thermogravimetric (DTA/TG), X-ray diffractometry (XRD) and field emission scanning electron microscopy (FESEM) were used to characterize the precursors and the derived oxide powders. Sr₃Al₂O₆ nanoparticles with a diameter of about 50-70 nm were obtained.     

Processing and physical properties of Al2O3/aluminum alloy composites

Porous aluminum oxide (Al₂O₃) preforms were formed by sintering in air at 1200 °C for 2 h. A356, 6061, and 1050 aluminum alloys were infiltrated into the preforms by squeeze casting in order to fabricate Al₂O₃/A356, Al₂O₃/6061, and Al₂O₃/1050 composites, respectively, with different volumes of aluminum alloy content. The content of aluminum alloy in the composites was 10–40% by volume. The resistivity of Al₂O₃/A356, Al₂O₃/6061, and Al₂O₃/1050 composites decreased dramatically from 6.41 × 10¹² to 9.77 × 10⁻⁴, 7.28 × 10⁻⁴, and 6.24 × 10⁻⁴ Ω m, respectively, the four-points bending strength increased from 397 to 443, 435.1, 407.2 MPa, respectively, and the deviations were smaller than 2%. From SEM microstructural analysis and TEM bright field images, the pore volume fraction and the relative density of the composites were the most important factors that affected the physical and mechanical properties. The ceramic phase and alloy phase in Al₂O₃/aluminum alloy composites were found to be homogenized and uniformly distributed using electrical and mechanical properties analysis, microstructure analysis, and image analysis.