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1.
In the present study, mesoporous silica nanocontainer powders with and without inhibitor (fluoride) were dispersed in the Alkyd coatings to improve corrosion resistance of Mg metal. Then, the corrosion behavior of these coatings was studied in comparison with Mg in 2 g dm−3 NaCl solution. Electrochemical tests showed that these coatings could protect the surface from chloride attack. Moreover, release of fluoride from mesoporous silica nanocontainers leads to the formation of MgF2 as an inhibitive compound at the interface.  相似文献   

2.
Homogeneous and adherent polyaniline coatings were electrosynthesized on aluminum (Al) alloy 3004 (AA 3004) from an aqueous solution containing aniline and oxalic acid by using the galvanostatic polarization method. A higher applied current density in the polymerization stage proved to be the best condition to adopt for the synthesis of more compact and strongly adherent polyaniline coatings on Al. The corrosion performances of polyaniline coatings were investigated in 3.5% NaCl solution by the potentiodynamic polarization technique and electrochemical impedance spectroscopy (EIS).Potentiodynamic polarization and electrochemical impedance spectroscopy studies reveal that the polyaniline acts as a protective layer on Al against corrosion in 3.5% NaCl solution. The current corrosion decreases significantly from 6.55 μA cm−2 for uncoated Al to 0.158 μA cm−2 for polyaniline-coated Al. The corrosion rate of the polyaniline-coated Al is found to be 5.17 × 10−4 mm year−1, which is ∼40 times lower than that observed for bare Al. The potential corrosion increases from −1.015 V versus SCE for uncoated Al to ∼−0.9 V versus SCE for polyaniline-coated Al electrodes. The positive shift of ∼0.11 V in potential corrosion indicates the protection of the Al surface by the polyaniline coatings.The synthesized coatings were characterized by UV-visible absorption spectrometry, Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM). Optical absorption spectroscopy reveals the formation of the emeraldine form of polyaniline. The results of this study clearly ascertain that the polyaniline has outstanding potential to protect the AA 3004 alloy against corrosion in a chloride environment.  相似文献   

3.
The electrochemical degradation of a silicate- and a phosphate-based plasma electrolytic oxidation (PEO) coated AM50 magnesium alloy obtained using a pulsed DC power supply was investigated using potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) in NaCl solutions of different chloride ion concentrations viz., 0.01 M, 0.1 M, 0.5 M and 1 M. The surface of the PEO coated specimens after 50 h of immersion/EIS testing was examined by optical microscopy and scanning electron microscopy. The results showed that the corrosion deterioration of PEO coated magnesium alloy in NaCl solutions was significantly influenced by chloride ion concentration. The silicate-based coating was found to offer a superior corrosion resistance to the magnesium substrate than the phosphate-based coatings in lower chloride ion concentration NaCl solutions (0.01 M and 0.1 M NaCl). On the other hand both these PEO coatings were found to be highly susceptible to localized damage, and could not provide an effective corrosion protection to Mg alloy substrate in solutions containing higher chloride concentrations (0.5 M and 1 M). The extent of localized damage was observed to be more with increase in chloride concentration in both the cases.  相似文献   

4.
Active anodic zinc content below 90 wt.% does not support sufficient electrical contacts but higher contents cause high porosity of traditional liquid zinc-rich paints (ZRPs). To resolve this problem, our proposal is the application of highly dispersed polypyrrole (PPy) coated alumina inhibitor particles (PCAIPs) in zinc-rich paint compositions. Using these nano-size inhibitor particles at concentrations from 4.55 to 0.85 wt.%, hybrid paints were formulated with zinc contents ranging from 60 to 85 wt.% at the same time. Submicron morphology and nano-scale structure, spectroscopy characteristics and electrochemical properties of the PCAIPs were studied by transmission electron microscopy (TEM) and rheology, Fourier-transform infrared spectroscopy (FT-IR) and cyclic voltammetry (CV) in first part of the work. In the second part, electrolytic corrosion resistivity of two sets of paint coatings were salt-spray chamber and immersion tested with 5 wt.% aqueous solution of sodium chloride. Active corrosion prevention ability of the salt-spray tested coatings was evaluated in compliance with ISO recommendations. Dielectric properties of the coatings during the immersion tests were monitored by electrochemical impedance spectroscopy (EIS). Corrosion tested area of the coatings was investigated by glow-discharge optical emission spectroscopy (GD-OES) to disclose infiltration of corrosive analytes and oxygen enrichment in the cross-section of the primers in comparison with their pristine states. Morphology of the zinc pigments was examined by scanning electron microscopy (SEM), and quality of steel specimens and the interfacial binder residues by X-ray photoelectron spectroscopy (XPS) as well as FT-Raman and Mössbauer spectroscopy. The results of both types of corrosion tests evidenced efficient utilisation of sacrificial anodic current for galvanic protection and improved barrier profile of the hybrid coatings, along with the PCAIP inhibited moderate self-corrosion of zinc. As a result of well balanced active/passive function, the hybrid coating containing zinc at 80 wt.% and PCAIPs at 1.75 wt.% embedding PPy at 0.056 wt.% indicated the most advanced corrosion prevention. Galvanic function of the hybrid paints is interpreted on the basis of size-range effect and spatial distribution of the alumina supported PPy inhibitor particles and basic electrical percolation model considerations.  相似文献   

5.
The influence of hot-dip galvanized steel (HDG) surface pretreatment with phosphate coatings on the corrosion stability and adhesion characteristics of epoxy coatings electrodeposited on HDG steel was investigated. Phosphate coatings were deposited on hot-dip galvanized steel from baths with different concentrations of NaF (0.1, 0.5 and 1.0 g dm−3) and at different temperatures (50, 65 and 80 °C). The influence of fluoride ion concentration in the phosphating bath, as well as the deposition temperature of the bath, on the adhesion characteristics and corrosion stability of epoxy coatings on phosphated HDG steel was investigated. The dry and wet adhesions were measured by a direct pull-off standardized procedure, as well as indirectly by NMP test, while corrosion stability was investigated by electrochemical impedance spectroscopy (EIS).  相似文献   

6.
Ni + Mo + Si coatings were obtained by nickel deposition from a bath containing suspension of molybdenum and silicon powders. These coatings were obtained in galvanostatic conditions, at the current density of jdep = −0.100 A cm−2. For determination of the influence of phase composition and surface morphology of obtained coatings on changes of corrosion resistance, these coatings were modified in argon atmosphere by thermal treatment at the temperature of 1100 °C during 1 h. A scanning electron microscope was used for surface morphology characterization of the coatings. Chemical composition of obtained coatings was determined by X-ray fluorescence spectroscopy method. Phase composition investigations were conducted by X-ray diffraction method. It was found that the obtained coatings are composed of three phase structures, i.e., nickel, molybdenum and silicon. Phase composition for the Ni + Mo + Si coatings after thermal treatment is markedly different. The main peaks corresponding to the Ni and Mo coexist with the new ones corresponding to new phases: Mo5Si3, NiSi, Mo2Ni3Si and Ni6Mo6C1.06.Electrochemical corrosion resistance investigations were carried out in the 5 M KOH, using potentiodynamic and electrochemical impedance spectroscopy methods. On the basis of these investigations it was found that Ni + Mo + Si coatings after thermal treatment are more resistant in alkaline solution than Ni + Mo + Si as-deposited coatings. The reason of this is presence of silicides in the coatings.  相似文献   

7.
The effect of systematic increase of Ni content on the electrochemical behavior of the Cu-Ni alloys in neutral chloride solutions was investigated. The pitting corrosion behavior of Cu-Ni alloys with different Ni contents, namely, 5, 10, 30 and 65 mass% Ni, in a stagnant 0.6 mol dm−3 NaCl solution of pH 7.0 was studied. The effect of chloride ion concentration on the electrochemical behavior of these alloys was also investigated. The results show that the increase in nickel content decreases the corrosion rate of the alloys in the neutral chloride solution. The increase of chloride concentration up to 0.3 mol dm−3 increases the corrosion rate. At higher concentrations ([Cl] > 0.3 mol dm−3) the corrosion rate decreases due to the hydrolysis of Cu(I) chloride to form the passive Cu(I) oxide film. The breakdown potential depends on the chloride ion concentration and the nickel content of the alloy. For these investigations conventional electrochemical techniques and electrochemical impedance spectroscopy (EIS) were used. The impedance measurements have shown that the increase of the Ni content and the immersion time of the alloys in the chloride solution increase the corrosion resistance of the alloys. The experimental impedance data were fitted to theoretical values according to a proposed equivalent circuit model.  相似文献   

8.
The anticorrosive performance of epoxy coatings pigmented with non-toxic corrosion inhibitors pigments was investigated in this work. The coatings used contained the following pigments: zinc phosphate (ZP), zinc phosphomolybdate (ZPM) and zinc calcium phosphomolybdate (ZCPM). For comparative studies epoxy coatings with the following compositions were made up: one only with filler (CRG); one without pigments, varnish (VR) and other with zinc chromate (ZC) pigment. The corrosion inhibitor performance of the coatings was evaluated by immersion tests in 0.01 mol L−1 NaCl aqueous solutions and accelerated tests in a salt spray chamber. The corrosion inhibitor performance of the samples was monitored using open-circuit potential (Eoc) measurements and electrochemical impedance spectroscopy (EIS) technique. Complementary tests were carried out using water vapour permeability of free-standing films and thermogravimetric (TG) analysis. The permeability test showed that the addition of the studied pigments did not modify the barrier properties of the free-films in comparison that pigmented with chromate. Thermal analysis indicated that the addition of the pigments improved the thermal stability of the coatings and it suggested a resin/pigment interaction. The total immersion tests and salt spray tests demonstrated that the barrier properties of the coatings pigmented with the inhibitors were not degrading as much as that pigmented with ZC. Therefore, all the three pigments could replace ZC as an anticorrosive pigment in similar conditions to those described here. The best corrosion inhibitor performance in the total immersion test was presented by the ZPM and ZCPM coatings while in the salt spray test the corrosion inhibitor performance of all the three pigmented coatings was similar, suggesting that only in the less aggressive test is possible to detect any difference between the coatings with the non-toxic pigments.  相似文献   

9.
The bronze artefacts of cultural heritage are often covered with patina, a layer of corrosion products, which confers their aesthetic and also protects the substrate bronze. Due to the increasing atmospheric pollution these layers are often dissolving when exposed in urban environment. In this work we propose the use of an innoxious imidazole compound as a corrosion inhibitor for patinated bronze. On a Cu-6Sn (wt%) bronze, three types of patinas were synthesized: two by chemical methods (in a sulphate solution and a chloride one) and one by an electrochemical process (in a sulphate/carbonate solution). A blue-green patina was obtained in all three cases, and their morphological and structural characterization was performed by SEM, EDS and Raman spectroscopy. It was found that the sulphate patina is composed essentially of brochantite, the chloride patina of atacamite, and the electrochemical patina of malachite. All three patinas have also a smooth part of surface consisted of cuprite. As corrosion inhibitor 4-methyl-1-(p-tolyl) imidazole was used on all patinas, in a solution of 0.2 g L−1 Na2SO4 + 0.2 g L−1 NaHCO3 acidified to pH 5 which simulates acid rain in urban environment. The results have shown that the inhibitor improves the stability of all three kinds of patinas and can be recommended for protection of works of art.  相似文献   

10.
Hybrid sol–gel films have been prepared with diethoxydimethylsilane (DEODMS), methyltriethoxysilane (MTEOS) as a source of hydrolysable silane and tetra-propoxyzirconium (TPOZ) as a source of hydrolysable zirconium. In order to improve corrosion protection, an organic corrosion inhibitor: tetrachloro-p-benzoquinone (chloranil), has been incorporated into the sol–gel matrix. The effect of chloranil, added with various concentrations from 3 to 12 × 10−4 M, on the sol–gel film morphology and composition has been examined by atomic force microscopy (AFM) and glow discharge optical emission spectroscopy (GDOES), respectively. Addition of high additive concentrations (>9 × 10−4 M) strongly disorganised the sol–gel network. The anticorrosion properties of the doped sol–gel films have been characterised by electrochemical impedance spectroscopy (EIS) in chloride solution and have been compared to salt spray observations. Chloranil additions (<9 × 10−4 M) have significantly increased the corrosion protection of the sol–gel layers for a long term.  相似文献   

11.
In this paper, the results on the electrochemical impedance spectroscopy and corrosion properties of electrodeposited nanostructured Al2O3-Ni composite coatings are presented. The nanocomposite coatings were obtained by codeposition of alumina nanoparticles (13 nm) with nickel during plating process. The coating thickness was 50 μm on steel support and an average of nano Al2O3 particles inside of coatings at 15 vol.% was present. The structure of the coatings was investigated by scanning electron microscopy (SEM). It has been found that the codeposition of Al2O3 particles with nickel disturbs the nickel coating's regular surface structure. The electrochemical behavior of the coatings in the corrosive solutions was investigated by polarization potentiodynamic and electrochemical impedance spectroscopy methods. As electrochemical test solutions 0.5 M sodium chloride and 0.5 M potassium sulphate were used in a three electrode open cell. The corrosion potential is shifted to more negative values for nanostructured coatings in 0.5 M sodium chloride. The polarization resistance in 0.5 M sodium chloride decreases in 24 h, but after that increases slowly. In 0.5 M potassium sulphate solution the polarization resistance decreases after 2 h and after 30 h of immersion the polarization resistance is higher than that of the beginning value. The corrosion rate calculated by polarization potentiodynamic curves obtained after 30 min from immersion in solution is smaller for nanostructured coatings in 0.5 M potassium sulphate (4.74 μm/year) and a little bit bigger in 0.5 M sodium chloride (5.03 μm/year).  相似文献   

12.
The corrosion behaviors of zinc-rich coating with various zinc contents, ranging from 0 to 60 volume percent, in thin organic coatings (below 5 μm) were characterized by electrochemical impedance spectroscopy (EIS), free corrosion potential (Ecorr) measurement and cycle corrosion test (CCT). It was verified that both coatings with 60 volume percent of zinc powder and without zinc powder showed good corrosion resistance mainly due to the cathodic protection and barrier effect, respectively. On the other hand, coatings with an intermediate concentration (10–40 vol.%) of zinc powder was not successful in protecting a steel substrate efficiently. To improve anticorrosion property of zinc-rich coating, the surface modification of zinc particle was carried out with derivatives of phosphoric and phosphonic acid in the aqueous solution. The effects of the surface modification of zinc particle on corrosion resistance of the coating were investigated with scanning vibrating electrode technique (SVET) and X-ray photoelectron spectroscopy (XPS). The best anti-corrosion performance was achieved when the incorporated zinc particle was treated with phosphoric acid 2-ethylhexyl ester and calcium ion simultaneously, which induced the formation of alkyl-phosphate-calcium complex layer of 190 nm in thickness on zinc particles. Corrosion resistance was improved by the decreased zinc activity and the increased compatibility between the formed complex layer on zinc surface and polymer binder matrix.  相似文献   

13.
Anodic coatings formed on magnesium alloys by plasma anodization process are mainly used as protective coatings against corrosion. The effects of KOH concentration, anodization time and current density on properties of anodic layers formed on AZ91D magnesium alloy were investigated to obtain coatings with improved corrosion behaviour. The coatings were characterized by scanning electron microscopy (SEM), electron dispersion X-ray spectroscopy (EDX), X-ray diffraction (XRD) and micro-Raman spectroscopy. The film is porous and cracked, mainly composed of magnesium oxide (MgO), but contains all the elements present in the electrolyte and alloy. The corrosion behaviour of anodized Mg alloy was examined by using stationary and dynamic electrochemical techniques in corrosive water. The best corrosion resistance measured by electrochemical methods is obtained in the more concentrated electrolyte 3 M KOH + 0.5 M KF + 0.25 M Na3PO4·12 H2O, with a long anodization time and a low current density. A double electrochemical effects of the anodized layer on the magnesium corrosion is observed: a large inhibition of the cathodic process and a stabilization of a large passivation plateau.  相似文献   

14.
The aim of this work was to investigate the effect of cerium concentration on microstructure, morphology and anticorrosion performance of cerium–silica hybrid coatings on magnesium alloy AZ91D. Vinyltriethoxysilane (VETO) and γ-glycidoxypropyltrimethoxysilane (GPTMS) were employed as precursors to prepare sol–gel based silica coating. Cerium nitrate hexahydrate as dopant in five different concentrations was added into the silica coatings. Fourier transform infrared (FT-IR) spectrum analysis, viscosity measurements and scanning electron microscopy (SEM) were employed to characterize the microstructure and morphology of these coatings. It was found that with the increase of cerium concentration, the degree of decomposition of silane chains in the coating network increased. The corrosion resistance of the cerium–silica hybrid coatings was estimated by electrochemical impedance spectroscopy (EIS) measurements and potentiodynamic polarization tests. The results demonstrated that corrosion resistance of coatings initially increases and then decreases as cerium concentration goes up. When the cerium concentration is 0.01 M, corrosion resistance reaches its maximum.  相似文献   

15.
The corrosion inhibition of Cu-Ni alloys was investigated in aqueous chloride solutions using amino acids as environmentally safe materials. The corrosion rate was calculated in absence and presence of the corrosion inhibitor using polarization and impedance techniques. The inhibition efficiency of the different amino acids was also calculated.The experimental results have shown that a simple amino acid like glycine can be used as efficient corrosion inhibitor for the Cu-Ni alloys in neutral chloride solutions. An inhibition efficiency of about 85% could be achieved at very low concentrations of the amino acid (0.1 mM). For low Ni content alloy (Cu-5Ni), 2.0 mM cysteine shows a remarkable high (∼96%) corrosion inhibition efficiency. The experimental impedance data were fitted to theoretical data according to a proposed equivalent circuit model for the electrode/electrolyte interface, and the mechanism of the corrosion inhibition process was suggested. Different adsorption isotherms were tested and the corrosion inhibition process was found to depend on the adsorption of the amino acid molecules and/or the deposition of corrosion products on the alloy surface. The adsorption free energy of cysteine on Cu-5Ni (−37.81 kJ mol−1) reveals a strong physical adsorption of the inhibitor on the alloy surface.  相似文献   

16.
Ultrafine silica powders were synthesized using oil shale ash which is a solid by-product of oil shale processing. Fluidization technique was employed for the drying of wet-gel slurry at an ambient pressure. Box-Behnken statistical design was used to optimize the factors affecting the extraction efficiency of the silica such as concentration of sodium hydroxide, reaction time and reaction temperature, and to determine the optimum conditions for the extraction process. The result of statistical design shows that the extraction efficiency was in an agreement with the generated model and the experimental results. It is observed that the extraction efficiency of silica was increased by increasing the concentration of sodium hydroxide, the reaction time and the reaction temperature. Further, the ultrafine silica powders were characterized by transmission electron microscopy (TEM), X-ray fluorescence spectroscopy (XRF) and nitrogen adsorption (using BET equation). The BET surface area of the ultrafine silica powders obtained in fluidized bed is comparatively higher (652 m2/g) than that of silica powders dried in the furnace (385 m2/g). It is clear that the properties of silica powders obtained in fluidized bed are superior to that of powders dried in the furnace.  相似文献   

17.
The work presents the physico-mechanical properties and potentiodynamic polarization measurements studies of linseed oil based polyurethane/tetraethoxyorthosilane [LPU/TEOS] hybrid and polyurethane/tetraethoxyorthosilane/fumed silica NC [LPU/TEOS/FS] hybrid nanocomposite coatings. The best coating performance was obtained by the inclusion of 2 wt% FS in 2-LPU/TEOS hybrid. 2-LPU/TEOS/FS produced glossy, transparent, flexibility retentive, scratch-resistant and impact resistant coatings at ambient temperature relative to LPU/TEOS coatings. 2-LPU/TEOS/FS showed good scratch hardness (5.5 kg), impact resistance (250 lb/in.), flexibility (1/8 in.) as investigated by standard methods with corrosion rate obtained as 3.567 × 10−4 mm/year and 4.05 × 10−4 mm/year and inhibition efficiency as 99.816% and 99.710% in 3.5% NaOH and 3.5% HCl, respectively.  相似文献   

18.
A hydrophobic mesoporous silica powder was prepared by surface modification of a sodium silicate-based wet-gel slurry. The effects of the volume percentage (%V) of trimethylchlorosilane (TMCS), used as surface-modifying agent, on the physicochemical properties of the silica powder were investigated. We observed that as the %V of TMCS in the simultaneous solvent exchange and surface modification process increased, so did the specific surface area and cumulative pore volume of the resulting silica powder. Hydrophobic silica powder with low tapping density (0.27 g/cm3), high specific surface area (870 m2/g), and a large cumulative pore volume (2.2 cm3/g) was obtained at 10%V TMCS. Surface silanol groups of the wet-gel slurry were replaced by non-hydrolysable methyl groups (-CH3), resulting in a hydrophobic silica powder as confirmed by FT-IR spectroscopy and contact angle measurements. We also employed FE-SEM, EDS, TG-DTA, and nitrogen physisorption studies to characterize the silica powders produced and to compare the properties of modified and unmodified silica powders. Moreover, we used a spray-dying technique in the present study, which significantly reduced the overall processing time, making our method suitable for economic and large-scale industrial production of silica powder.  相似文献   

19.
Bi2Fe4O9 (BFO) nanoparticles were successfully synthesized by a hydrothermal method at a temperature as low as 100 °C. The as-prepared powders, characterized by X-ray diffraction (XRD), energy dispersive spectroscopy (EDS), transmission electron microscope (TEM) and physical property measurement system (PPMS), exhibited a pure BFO phase about 100 nm size with uniform sheet-like shape and exhibited an AF order at room temperature. It was found that high alkali concentration and alkali ion Na+ played a key role in the formation of BFO nanoparticles at a low temperature of 100 °C.  相似文献   

20.
Al-Ce coatings were deposited on silicon and AA6061 aluminum alloy substrates by DC magnetron sputtering using aluminum in combination with pure cerium targets. The materials were characterized by X-ray diffraction (XRD), atomic force microscopy (AFM), scanning electron microscopy (SEM), high resolution transmission electron microscopy (HRTEM) and electrochemical impedance spectroscopy (EIS) in order to consider their application as high corrosion resistance coatings. The corrosion behavior of the films was studied using a NaCl aqueous solution (3.5 wt%). As for the characterization results, an apparent amorphous phase of aluminum oxide with small cerium compounds embedded in the matrix was detected by the X-ray diffraction patterns and HRTEM on the deposited films at 200 W and 4 Pa. At these conditions, AFM and SEM images evidenced crack-free coatings with low-roughness nanometric structures and columnar growth. EIS and Tafel results converged to indicate an inhibition of the corrosion reactions. The film displayed good stability in the aggressive medium and after 1 day of exposure underwent very little degradation. The variations in the impedance and Tafel characteristics were found to occur as a function of cerium content, which provokes important changes in the film protective properties.  相似文献   

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