Electrochemical impedance studies of corrosion protected surfaces covered by epoxy polyamide coating systems

Electrochemical impedance spectroscopy (EIS) was used to study the corrosion behavior of different types of commercial quality epoxy polyamide dry coatings on mild steel, with thickness between 150 and 250 μm, which were previously weather accelerated in a wet chamber. The following data were established on the basis of impedance curves and corresponding equivalent circuits: the coating capacity that relates to the coating dimension, the pore resistance that represents conductive paths through the pores, and Warburg coefficients, which are the measure of ion diffusion through the coating. EIS data were compared with a criterion in the European standard, and samples were classified on the basis of their quality, also receiving a final ranking by summing-up all the individual rankings. Suggestions have been made, namely that the use of anticorrosive active pigments is obsolete, when the thickness of the coatings exceeds 200 μm.     

Corrosion inhibition of steel in sodium chloride solution by undoped polyaniline epoxy blend coating

In this study an undoped polyaniline (PAni) was synthesized by chemical oxidative polymerization with ammonium persulfate as an oxidizing reagent. The synthesized PAni was used as a corrosion inhibitive pigment in an epoxy matrix. The corrosion protection performance of steel coated panels in 3.5% sodium chloride solution was evaluated via determination of open circuit potential (OCP) and electrochemical impedance spectroscopy (EIS). It was found that after 300 days of immersing the resistance of coating was about 4 × 10⁵ Ω cm². The OCP was shifted to the noble region due to the passivation effect of PAni pigment. Besides, the phase angle (theta) at 10 kHz was stable around 87 ± 1° during immersion period. Results revealed that PAni pigmented paint showed acceptable protection against the corrosion of carbon steel in 3.5% sodium chloride solution.     

Study the effect of nano-alumina particles on physical–mechanical properties of UV cured epoxy acrylate via nano-indentation

In this research, an epoxy acrylate resin was synthesized, and then the resin was used along with different multifunctional acrylate monomers and cured under UV radiation. To investigate the effect of nano-particles on some of the physical and mechanical properties, i.e. scratch, hardness and gloss, of the UV cured resins, a suspension of nano-alumina in tripropyleneglycoldiacrylate (TPGDA) was included in the formulations. The scratch resistance was determined by pencil hardness test and nano-scratch tester (NST). The hardness of prepared films was evaluated by using konig hardness tester and nano-indenter.     

Corrosion protection of steel by polyaniline blended coating

Phosphate doped polyaniline was synthesized from aqueous phosphoric acid containing aniline by chemical oxidation method using ammonium persulphate as oxidant. The polymer was characterized by UV–vis and FT-IR spectroscopic techniques. Using this polymer, a paint with 1% polyaniline was prepared with epoxy binder. The corrosion resistant property of the polymer containing coating on steel was found out by open circuit potential measurements and electrochemical impedance spectroscopic method in 0.1 N HCl, 0.1 N H₃PO₄ and 3% NaCl for a duration of 50 days. The coating was able to protect the steel more in 0.1 N H₃PO₄ and 3% NaCl media than in 0.1 N HCl.     

Electrochemical behaviour of PANi/polyurethane antifouling coating in salt water studied by electrochemical impedance spectroscopy

Electrochemical behaviour of polyaniline–polyurethane (PANi–PU) antifouling coating in 3.5 wt% NaCl is studied by electrochemical impedance spectroscopy (EIS). A thick coating (∼1 mm) of 10, 15 and 20% PANi in marine grade PU, is cast over corrosion resistant aluminium alloy 2024 and its impedance characteristics are measured by EIS and compared with neat PU. On addition of 10% PANi, the impedance of the coating drastically comes down from 10⁹ to 10⁷ Ω. 20% is the maximum processable amount of PANi for the selected PU system. The coatings are exposed to 3.5 wt% NaCl and its impedance characteristics are monitored as a function of time. Changes in the impedance characteristics of the systems were found to occur as a function of the exposure time in all cases, though their evolution with time showed marked differences with PANi content. Water sorption and break down frequency are derived from the experimental results and analysed.     

Influence of ultraviolet radiation and aggressive media on epoxy coating degradation

The influence of ultraviolet radiation and of 5% water solutions of sulphuric acid, potassium hydroxide and sodium chloride on an epoxy coating was investigated. It was found that those factors cause generation of characteristic (for a given ageing kind) cracks on the coating surface. UV radiation, for example, gave rise to cracks called silver cracks. It was found as well that ageing changes in the coating influence the mechanical properties such as hardness, statical and dynamical strength.     

A comparative study of epoxy and polyurethane based coatings containing polyaniline-DBSA pigments for corrosion protection on mild steel

Organic coatings based on epoxy and polyurethane matrices containing polyaniline doped with dodecyl benzene sulfonic acid (Pani-DBSA) were prepared and applied over steel plates (SAE 1020). The plates were submitted to salt spray chamber for up to 30 days in order to evaluate the corrosion protection of these coatings. The properties of the coated plates were analyzed as a function of time by electrochemical impedance spectroscopy, open circuit potential, optical microscopy, and Raman spectroscopy. In general, results indicate a decrease in the electrical resistance, increase in capacitance and decrease in open circuit potential. Epoxy based coatings have improved performance when Pani-DBSA is used as pigment, whereas for the polyurethane coatings, Pani-DBSA seems to play an adverse effect. Raman spectroscopy indicates a possible chlorination of the epoxy matrix after 30 days exposure to salt spray chamber.     

Electrochemical impedance spectroscopic investigation of the role of alkaline pre-treatment in corrosion resistance of a silane coating on magnesium alloy, ZE41

The protective performance of the coatings of bis-1,2-(triethoxysilyl) ethane (BTSE) on ZE41 magnesium alloy with different surface pre-treatments were evaluated using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) in 0.1 M sodium chloride solution. Electrical equivalent circuits were developed based upon hypothetical corrosion mechanisms and simulated to correspond to the experimental data. The morphology and cross section of the alloy subjected to different pre-treatments and coatings were characterized using scanning electron microscope. A specific alkaline pre-treatment of the substrate prior to the coating has been found to improve the corrosion resistance of the alloy.     

Adhesion characteristics and corrosion stability of epoxy coatings electrodeposited on phosphated hot-dip galvanized steel

The influence of hot-dip galvanized steel (HDG) surface pretreatment with phosphate coatings on the corrosion stability and adhesion characteristics of epoxy coatings electrodeposited on HDG steel was investigated. Phosphate coatings were deposited on hot-dip galvanized steel from baths with different concentrations of NaF (0.1, 0.5 and 1.0 g dm⁻³) and at different temperatures (50, 65 and 80 °C). The influence of fluoride ion concentration in the phosphating bath, as well as the deposition temperature of the bath, on the adhesion characteristics and corrosion stability of epoxy coatings on phosphated HDG steel was investigated. The dry and wet adhesions were measured by a direct pull-off standardized procedure, as well as indirectly by NMP test, while corrosion stability was investigated by electrochemical impedance spectroscopy (EIS).     

Techniques for the measurement of natural product incorporation into an antifouling coating

The control of biofouling can be achieved by a variety of methods but for an open system, such as a ship's hull, a protective paint coating is the most adopted method. The incorporation of a natural product extract directly into a coating has received little previous attention. This study has investigated a combination of the antifouling compound (a natural product extract) and the delivery system (control depletion polymer) investigated together. It was necessary to investigate the natural product incorporation into a coating and finally assess the antifouling system including the primer layers in the natural marine environment. Natural products must first be practical as antifoulants to be developed further into a functional system by their incorporation into surfaces or coatings. To demonstrate this, the natural product under investigation was homogenised into a blank proprietary antifouling paint system binder, applied to primed and un-primed ship grade steel and immersed in marine environments. Electrochemical techniques were used to investigate the effects of natural product incorporation into a coating. In addition, optical and scanning electron microscopes were used to assess the physical characteristics of the coating system. The most rigorous test for an antifouling system is a field trial. Field trials were completed at a raft exposure facility, in estuarine dock conditions at the Empress dock, National Oceanography Centre, Southampton, UK.     

Resistance of metallic substrates protected by an organic coating containing aluminum powder

The corrosion behavior of an epoxy primer containing aluminum powder (10 vol.%) applied on carbon steel and on galvanized steel was examined by electrochemical impedance spectroscopy (EIS). The data show that this coating is more protective when applied onto carbon steel substrates, and that on galvanized steel thicker coatings allow to achieve similar protection levels as those obtained for carbon steel. These effects are probably due to aluminum pigments providing a cathodic protection of the substrate, and to the resulting products precipitating inside the pores of the polymeric coating. Three stages can be distinguished during exposure of the coated specimens. Upon immersion of the coated samples in the test solution, a pre-saturated stage is observed. After a certain period of immersion, which strongly depends on the thickness of the applied coating, a saturation stage is reached in which an effective protection of the metallic substrate against corrosion is achieved. Finally, at sufficiently long exposure times, swelling through the coating eventually leads to the detachment of the coating.     

Ageing of marine coating in natural and artificial seawater under mechanical stresses

In order to study the effect of a visco-elastic stress (tension and compression mode) onto the performances of a thick marine organic coating, free films and coated panels were immersed in natural seawater and in NaCl 3 wt.% solution at room temperature (20 °C), fixed temperature (45 °C) or under cyclic temperatures. Free films were analysed using uniaxial elongation and Dynamic Mechanical Analysis (DMA) and the degradation of coated samples was investigated using Electrochemical Impedance Spectroscopy (EIS).     

环氧豆油树脂涂层的防腐性能研究

以环氧大豆油（ESO）为主要原料,四亚乙基五胺为固化剂,在碳钢基底表面制备了环氧豆油树脂（ESOR）涂层。利用场发射扫描电镜、傅里叶红外变化光谱仪、纳米压痕仪、热重分析仪、接触角测量仪、电化学阻抗谱等技术对ESOR涂层的性能进行了表征。结果发现,原料中ESO的含量有助于提高ESOR涂层的耐水性;而当原料中ESO的含量逐渐增加时,ESOR涂层的硬度、弹性模量和耐蚀性都会随之增强;根据拟合的等效电路,ESO与四亚乙基五胺的摩尔比为2的ESOR涂层的涂层电阻R_c能达到8.22×10¹¹ Ω·cm²,电荷转移电阻R_ct能达到1.32\times10¹⁰ Ω·cm²,表现出了优异的防腐性能。     

A comparative study of the available electrochemical methods for the investigation of epoxy and fluoropolymer coatings deterioration

The corrosion behaviour of phosphatized galvanized steel coated with both epoxy films of different thickness and fluoropolymer films has been studied by means of a.c. impedance spectroscopy (EIS), break-point frequency, potentiodynamic measurements and faradaic distortion methods as well as by the salt spray test. It was observed that the degradation of protective films appears after a long-lasting initial period but once the process starts, the area of defects increases with exposure time. The rate of degradation depends both on type of polymer and of film thickness for the same type of polymer. The same behaviour can be observed from the decrease in pore resistance and charge-transfer resistance (EIS) and increase in double-layer capacitance (a.c. impedance measurements) and corrosion current (potentiodynamic measurements and harmonic analysis).     

Influence of aluminum nanoparticles in epoxy resin and epoxy coating for anticorrosion and antibacterial protection in pipeline industry

In the present work, the effect of aluminum nanoparticles inside epoxy resin and epoxy paint for the purpose of extending the service life of drainage pipes. The nanocomposite samples were analyzed with scanning electronic microscopy (SEM) and energy dispersive x-ray analysis (EDX) to evaluate the dispersion of nanoparticles. Performed quantitative tests including electrochemical techniques, such as the method of electrochemical impedance spectroscopy (EIS) and scanning electrochemical microscopy (SECM) to determine impedance resistance on macro and micro levels. The antibacterial resistance of the nanocomposite samples was tested in the presence of Pseudomonas aeruginosa and Bacillus subtilis. All nanocomposite samples show an improvement in the measurement of impedance resistances and an increase in antibacterial effect by about 60% compared to the sample without nanoparticles.     

颜填料体积浓度对水性环氧导静电防腐蚀涂层性能的影响

考察了颜填料体积浓度（PVC）对水性环氧导静电防腐蚀涂料涂层导静电性能和防腐蚀性能的影响,运用X射线能谱（EDX）分析了导电填料的元素组成,采用电化学阻抗谱（EIS）、扫描电镜（SEM）等手段对不同颜填料体积浓度的涂层进行了性能测试及表征,根据不同颜填料体积浓度涂层的物理机械性能、盐水浸泡实验结果和电化学阻抗谱分析,确定该水性环氧导静电防腐蚀涂料的最佳颜填料体积浓度为35%。     

Evaluation of thin defect-free epoxy coatings using electrochemical impedance spectroscopy

The water sorption of thin defect free epoxy films and coatings on aluminium electrodes was studied using the gravimetric method and electrochemical impedance spectroscopy. The results show that the double layer capacitance of the wetted surface of the aluminium electrode under the epoxy film is considerably smaller than that of a bare aluminium electrode, except in the early period of immersion. The resistivity of the solution absorbed in the epoxy coating is much higher than that of the bulk solution. A method for approximately determining the equilibrium water sorption of the epoxy coatings on the metal surface from the double layer capacitance is reported.     

The influence of Ce-based coatings as pretreatments on corrosion stability of top powder polyester coating on AA6060

Cerium-based conversion coatings (CeCCs) are one of the most prospective alternatives to the widely used chromate conversion coatings (CCCs) due to their anticorrosion efficiency, environmentally friendly nature and low cost. In this work, the CeCCs on AA6060 were prepared by immersion into aqueous cerium salt solutions at room temperature, and subsequently post-treated in heated phosphate solution. The effect of counter ion (nitrate and chloride) on the coating properties was studied testing CeCCs as sole or conversion layers for the top polyester coating. Since the 60 μm thick polyester coating was applied, an artificial defect of 0.8 mm hole was introduced to faster assess the differences between pretreatments. The system with CCC pretreatment was used as reference. Corrosion properties were investigated in 0.5 M NaCl solution by electrochemical impedance spectroscopy while the adhesion strength was measured by NMPR (N-methyl-2-pyrrolidone) and pull-off tests. As shown, the post-treated chloride-based CeCC offered better protection than crack-free thin nitrate-based CeCC, when used as sole coatings. On the other hand, it was brought to evidence that in combination with top powder polyester coating, the CeCC deposited from nitrate solution exhibited better protection compared to protective system pretreated with chloride-based one. Excellent polyester coating adhesion was found independently on aluminium surface pretreatment.     

Studies of the impedance models and water transport behaviors of cathodically polarized coating

Cathodic protection (CP) is usually combined with organic coatings to protect metallic structures exposed to seawater. However, the application of CP would enhance coating failure, such as cathodic delamination. To date, there has been few works characterizing the impedance models and water transport behaviors of cathodically polarized coating. In the present article, the analyses of impedance models and water uptake processes of chlorinated rubber coating subjected to various levels of cathodic protection were studied during coatings aging process by electrochemical impedance spectroscopy (EIS).Four distinguished electrical equivalent circuits (EEC) were used to fit the EIS plots of coatings without CP, while only two were employed for samples with CP. Since no corrosion was expected to take place at the metal/coating interface for sample which was polarized cathodically. Coating capacitance was used to investigate the sorption characteristic of water in coating since the increase of C_c was associated with water penetration into the coating. Compared with the sample without CP, those coating systems under CP have a smaller water diffusion coefficient and a further water uptake process after the saturation period.     

Characterization of high performance composite coating for the northern pipeline application

High performance composite coating (HPCC) provides a potential, excellent coating alternative for integrity maintenance of pipelines in the northern area. In this work, the physical, chemical and mechanical properties of HPCC were investigated to determine the microstructure, water permeability, cathodic disbondment resistance, electrochemical impedance, adhesion and impact resistance of the coating. It is shown that the addition of polyethylene layer significantly improves the compactness of the coating and enhances its resistance to water and chemical penetration, resulting in a small water vapor transmission rate and permeance. There is a quite small cathodic disbondment of HPCC under the standard test. The impedance characteristic measured on HPCC-coated steel shows a capillary behavior, indicating an effective protection over the underlying steel from corrosion. The adhesion of HPCC to the substrate ranks top one according to both ASTM and CSA standards. The impact energy of HPCC is 9.7 J at 22 °C, and about 10.2 J around 0 °C.