Sol–Gel Processing and Microwave Characteristics of Ba(Mg⅓Ta⅔)O3 Dielectrics

The sol–gel method has been developed for the preparation of pure Ba(Mg_1/3Ta_2/3)O₃ ceramics. This involves the reaction of the heterometallic alkoxide Ta₂Mg(OEt)₁₂ with hydrated barium hydroxide Ba(OH)₂·8H₂O. Complete crystallization of the sol–gel-derived powder is achieved at 600°C, leading to a cubic perovskite type phase. After sintering at 1400°C (2–5 h), a trigonal cell arises from Mg–Ta ordering (the degree of order is greater than 0.9), and about 98.5% of the theoretical density is obtained. Preliminary microwave dielectric measurements show that the dielectric constant and the unloaded Q _u of the ceramics are 24.2 and 6750, respectively, at 7.7 GHz.     

(Na0.8K0.2)0.5Bi0.5TiO3 Nanowires: Low-Temperature Sol–Gel–Hydrothermal Synthesis and Densification

The sol–gel–hydrothermal processing of (Na_0.8K_0.2)_0.5Bi_0.5TiO₃ (NKBT) nanowires as well as their densification behavior were investigated. The morphology and structure analyses indicated that the sol–gel–hydrothermal route led to the formation of phase-pure perovskite NKBT nanowires with diameters of 50–80 nm and lengths of 1.5–2 μm, and the processing temperature was as low as 160°C, but the conventional sol–gel route tended to lead to the formation of NKBT agglomerated porous structured nanopowders, and the processing temperature was higher than 650°C. It is believed that the gel precursor and hydrothermal environment play an important role in the formation of the nanowires at a low temperature. Owing to the better packing efficiency and therefore a good sinterability of the freestanding nanowhiskers, the pressed pellets made by NKBT nanowires showed >98% theoretical density at 1100°C for 2 h. The sol–gel–hydrothermal-derived ceramics have typical characteristics of relaxor ferroelectrics, and the piezoelectric properties were better than the ceramics prepared by the conventional sol–gel and solid-state reaction.     

Low-Dielectric Loss Characteristics of Nd(Co1/2Ti1/2)O3 Ceramics at Microwave Frequencies

The microwave dielectric properties and the microstructures of Nd(Co_1/2Ti_1/2)O₃ (NCT) ceramics using starting powders of Nd₂O₃, CoO, and TiO₂ prepared by the conventional solid-state route have been researched. The dielectric constant values (ɛ_r) saturated at 24.8–27. Quality factor ( Q × f ) values of 37 900–140 000 (at 9 GHz) and the measured τ_f values ranging from −45 to −48 ppm/°C can be obtained when the sintering temperatures are in the range of 1410°–1500°C. The ɛ_r value of 27, the Q × f value of 140 000 (at 9 GHz) and the τ_f value of −46 ppm/°C were obtained for NCT ceramics sintered at 1440°C for 4 h. For applications of high selective microwave ceramic resonator, filter, and antenna, NCT is proposed as a suitable material candidate.     

Effects of Silver Doping on the Sol–Gel-Derived Ba4(Nd0.7Sm0.3)9.33Ti18O54 Microwave Dielectric Ceramics

Tungstenbronze-type Ba₄(Nd_0.7Sm_0.3)_9.33Ti₁₈O₅₄ (BNST) microwave dielectric ceramics doped with 0–10 wt% silver (Ag) particles were successfully fabricated by a citrate sol–gel method. The influence of Ag doping on the sinterability, microstructure, bulk conductivity, and dielectric properties of BNST was investigated. The desired tungstenbronze-type phase was obtained at 900°–950°C. The sintering temperature of BNST decreased to 1100°C with the aid of a small amount of Ag addition (1 wt%). No chemical reaction between the tungsenbronze phase and Ag was detected. The particle size of the powders decreased with increasing Ag content up to 1 wt% and it then increased with a further increase in the Ag content. The dense fine-grained ceramics with submicrometer grains (∼300 nm) were obtained with 1 wt% Ag addition. The submicrometer-grained ceramics had excellent dielectric properties of ɛ_r∼81 and Q × f ∼11 000 GHz. Both the dielectric constant and dielectric loss significantly increased with large additions (>3 wt%) of Ag due to the percolation effect.     

Microwave Dielectric Properties of Li2TiO3 Ceramics Doped with ZnO–B2O3 Frit

A type of new low sintering temperature ceramic, Li₂TiO₃ ceramic, has been found. Although it is difficult for the Li₂TiO₃ compound to be sintered compactly at temperatures above 1000°C for the volatilization of Li₂O, dense Li₂TiO₃ ceramics were obtained by conventional solid-state reaction method at the sintering temperature of 900°C with the addition of ZnO–B₂O₃ frit. The sintering behavior and microwave dielectric properties of Li₂TiO₃ ceramics with less ZnO–B₂O₃ frit (≤3.0 wt%) doping were investigated. The addition of ZnO–B₂O₃ frit can lower the sintering temperature of the Li₂TiO₃ ceramics, but it does not apparently degrade the microwave dielectric properties of the Li₂TiO₃ ceramics. Typically, the good microwave dielectric properties of ɛ_r=23.06, Q × f =32 275 GHz, τ_f = 35.79 ppm/°C were obtained for 2.5 wt% ZnO–B₂O₃ frit-doped Li₂TiO₃ ceramics sintered at 900°C for 2 h. The porosity was 0.08%. The Li₂TiO₃ ceramic system may be a promising candidate for low-temperature cofired ceramics applications.     

Microstructures and Microwave Dielectric Characteristics of Ca(Zn1/3Nb2/3)O3 Complex Perovskite Ceramics

Ca(Zn_1/3Nb_2/3)O₃ microwave dielectric ceramics were prepared using a solid-state reaction process, and their microwave dielectric properties were evaluated as functions of sintering and postdensification annealing conditions. The relationship between microwave dielectric properties and processing was interpreted through the variation of microstructures. The dielectric constant showed slight variation with sintering and annealing conditions, but the Q × f value increased at first and then decreased with increased sintering temperature, and annealing in oxygen indicated significant improvement in Q × f , especially for the specimens sintered at higher temperatures. The good microwave dielectric properties were obtained in the ceramics sintered at 1225°C in air for 3 h and annealed at 1100°C in oxygen for 8 h: ɛ= 34.1, Q × f = 15 890 GHz, τ_f=−48 ppm/°C.     

Dielectric Characteristics of Nd(Zn1/2Ti1/2)O3 Ceramics at Microwave Frequencies

The microwave dielectric properties and the microstructures of Nd(Zn_1/2Ti_1/2)O₃ (NZT) ceramics prepared by the conventional solid-state route have been studied. The prepared NZT exhibited a mixture of Zn and Ti showing 1:1 order in the B-site. The dielectric constant values (ɛ_r) saturated at 29.1–31.6. The quality factor ( Q × f ) values of 56 700–170 000 (at 8.5 GHz) can be obtained when the sintering temperatures are in the range of 1300°–1420°C. The temperature coefficient of resonant frequency τ_f was not sensitive to the sintering temperature. The ɛ _r value of 31.6, the Q × f value of 170 000 (at 8.5 GHz), and the τ_f value of −42 ppm/°C were obtained for NZT ceramics sintering at 1330°C for 4 h. For applications of high selective microwave ceramic resonators, filters, and antennas, NZT is proposed as a suitable material candidate.     

Sol–Gel Processed Y-PSZ Ceramics with 5 wt% Al2O3

Y-PSZ ceramics with 5 wt% Al₂O₃ were synthesized by a sol–gel route. Experimental results show that powders of metastable tetragonal zirconia with 2.7 mol% Y₂O₃ and 5 wt% Al₂O₃ can be fabricated by decomposing the dry gel powder at 500°C. Materials sintered in an air atmosphere at 1500°C for 3 have high density (5.685 g/cm³), high content of metastable tetragonal zirconia (>96%), and high fracture toughness (8.67 MPa.m^1/2). Compared with the Y-PSZ ceramics, significant toughening was achieved by adding 5 wt% Al₂O₃.     

Sr3LaNb3O12: A New Low Loss and Temperature Stable A4B3O12-Type Microwave Dielectric Ceramic

The microwave dielectric properties of dense ceramics of a new A₄B₃O₁₂ type cation-deficient hexagonal perovskite Sr₃LaNb₃O₁₂ are reported. Single-phase powders can be obtained from the mixed-oxide route at 1320°C and dense ceramics (>96% of the theoretical X-ray density) with uniform microstructures (5–12 um) can be obtained by sintering in air at 1430°C. The ceramic exhibits a moderate dielectric constant ɛ_r∼36, a high quality factor Q × f ∼45 327 GHz, and a low temperature coefficient of resonant frequency τ _f of −9 ppm/°C.     

XRD and Raman Studies on the Ordering/Disordering of Ba(Mg1/3Ta2/3)O3

The samples of complex perovskite Ba(Mg_1/3Ta_2/3)O₃ (BMT) were synthesized at various sintering temperatures and the X-ray diffraction (XRD) patterns and Raman spectra of the samples were collected. Both the structure refinements using the XRD data and the Raman spectra show that the samples sintered above 1500°C with high pellet relative density (>95%) take almost-perfect B-site-ordered structure; while the samples sintered below 1400°C with low pellet relative density (<70%) take the more disordered structure at B-sites. The vibrational modes of 1:2 ordered BMT     were obtained and illustrated by using first-principle calculations. With the assistance of the calculation results, Raman peaks of BMT were assigned as A _1g(1) (107 cm⁻¹), A _1g(2) (212 cm⁻¹), A _1g(3) (433 cm⁻¹), A _1g(4) (798 cm⁻¹), and E _g(1) (104 cm⁻¹), E _g(2) (160 cm⁻¹), E _g(3) (264 cm⁻¹), E _g(4) (386 cm⁻¹), E _g(5) (576 cm⁻¹). The highly ordered BMT sample at B-site shows longer phonon lifetime and weaker coupling among phonons than the disordered BMT, which probably are the intrinsic reasons for the highly ordered BMT sample to have the low dielectric loss.     

Temperature-Stable Dielectrics Based on Chemically Inhomogeneous BaTiO3

The dielectric properties and chemical homogeneity of BaTiO₃ ceramics sintered with additions of the pseudophase "CdBi₂Nb₂O₉" were investigated using SEM, TEM, STEM, and EDX. In materials showing the "X7R" dielectric temperature characteristic, the microstructure exhibits the grain core-grain shell structure. The perovskite material in the shell shows a temperature characteristic determined by mixed crystals of BaTiO₃ with the complex perovskites Ba(Bi_1/2Nb_1/2)O₃ and Ba(Cd_1/3Nb_2/3)O₃ having an approximate Curie point of -80°C. The chemical inhomogeneity emerges during a process of reactive liquid-phase sintering. Application of too-high sintering temperatures leads to uniform distributions of the additives via solid-state diffusion and to the loss of the X7R characteristic.     

A Novel Hybrid Method of Sol–Gel and Ultrasonic Atomization Synthesis and Piezoelectric Properties of SrBi4Ti4O15 Ceramics

SrBi₄Ti₄O₁₅(SBTi) powders were synthesized by a novel hybrid method of sol–gel and ultrasonic atomization. TiO₂ particle was used as a starting material to replace other expensive soluble titanium salts. X-ray diffraction results showed that the pure-phase SBTi powders were obtained at 700°C for 2 h, which is much lower than the calcination temperature (800°–850°C) required in solid-state reactions. The ceramics sintered at 1100°C for 1 h exhibited 94.5% of relative density and a piezoelectric coefficient of 21 pC/N. The results showed that this hybrid method could lead to an attractive method for the industrial fabrication of SBTi materials.     

Influence of SiO2 Addition on the Dielectric Properties and Microstructure of (Ba0.96Ca0.04)(Ti0.85Zr0.15)O3 Ceramics

In this study, the effect of SiO₂ doping on the sintering behavior, microstructure, and dielectric properties of BaTiO₃-based ceramics was investigated. Silica was added to (Ba_0.96Ca_0.04)(Ti_0.85Zr_0.15)O₃ (BCTZ) powder prepared using the solid-state method. SiO₂-doped BCTZ ceramics with a high density and a uniform grain size were obtained and sintered at 1220°C in a reducing atmosphere. A second phase (BaTiSiO₅) existed in samples when SiO₂ was added in excess of 1%. The amount of the second phases was observed to increase as the number of SiO₂ additives increased. It was found that BCTZ ceramics sintered with SiO₂ are helpful in reducing the sintering temperature for a typical thick film and MLCC applications. However, there were disadvantageous effects on the dielectric properties with mere addition of SiO₂ addition (3% and 5%) due to higher formation of BaTiSiO₅. Doping with a small amount of silica can improve the sintering and dielectric properties of BCTZ ceramics. In addition, to understand the effect of the BaTiSiO₅ phase on the dielectric properties of BCTZ ceramics, the BaTiSiO₅ composition was synthesized from individual BaCO₃, TiO₂, and SiO₂ powders using conventional solid-state methods. X-ray diffraction results show the presence of mainly the crystalline phase, BaTiSiO₅, in the sintered ceramics.     

Microwave Dielectric Properties and Chemical Resistance of Low-Temperature-Sintered CaZrB2O6 Ceramics

Dolomite-type borate ceramics consisting of CaZrB₂O₆ were synthesized via a conventional solid-state reaction route; low-temperature sintering was explored using Bi₂O₃–CuO additives of 1–7 wt% for low-temperature co-fired ceramics applications. For several sintering temperatures, the microwave dielectric properties and chemical resistance of the ceramics were investigated. The CaZrB₂O₆ ceramics with 3 wt% Bi₂O₃–CuO addition could be sintered below 925°C, and the microwave dielectric properties of the low-temperature samples were ɛ_r=10.55, Q × f =87,350 GHz, and τ_f=+2 ppm/°C. The chemical resistance test result showed that both CaZrB₂O₆- and Bi₂O₃–CuO-added CaZrB₂O₆ ceramics were durable in basic solution but were degraded in acid solution.     

Ba(Zn1/3Ta2/3)O3 Ceramics with Low Dielectric Loss at Microwave Frequencies

The dielectric properties at microwave frequencies of Ba(Zn_1/3Ta_2/3)O₃ ceramics prepared by sintering were investigated. These ceramics had lower density but higher loss quality than ceramics hot-pressed at 1400°C. Loss quality was greatly improved by prolonged sintering. The Q of the ceramics measured by the dielectric resonator method was 14 000 at 12 GHz. The ceramics were investigated by X-ray diffraction analysis. It was found that Q improvement corresponds with increased Zn and Ta ordered structures in the ceramics.     

Synthesis of BaCu(B2O5) Ceramics and their Effect on the Sintering Temperature and Microwave Dielectric Properties of Ba(Zn1/3Nb2/3)O3 Ceramics

BaCu(B₂O₅) ceramics were synthesized and their microwave dielectric properties were investigated. BaCu(B₂O₅) phase was formed at 700°C and melted above 850°C. The BaCu(B₂O₅) ceramic sintered at 810°C had a dielectric constant (ɛ_r) of 7.4, a quality factor ( Q × f ) of 50 000 GHz and a temperature coefficient of resonance frequency (τ_f) of −32 ppm/°C. As the BaCu(B₂O₅) ceramic had a low melting temperature and good microwave dielectric properties, it can be used as a low-temperature sintering aid for microwave dielectric materials for low temperature co-fired ceramic application. When BaCu(B₂O₅) was added to the Ba(Zn_1/3Nb_2/3)O₃ (BZN) ceramic, BZN ceramics were well sintered even at 850°C. BaCu(B₂O₅) existed as a liquid phase during the sintering and assisted the densification of the BZN ceramic. Good microwave dielectric properties of Q × f =16 000 GHz, ɛ_r=35, and τ_f=22.1 ppm/°C were obtained for the BZN+6.0 mol% BaCu(B₂O₅) ceramic sintered at 875°C for 2 h.     

Characteristics of High-Q Microwave Dielectric Ceramics Nd(Co1/2Ti1/2)O3 With CuO Addition

We report the microwave dielectric properties and the microstructures of Nd(Co_1/2Ti_1/2)O₃ ceramics prepared by the conventional solid-state route. The prepared Nd(Co_1/2Ti_1/2)O₃ exhibits a mixture of Co and Ti showing a 1:1 order in the B site. Lowering the sintering temperature (as low as 1260°C) and promoting the densification of Nd(Co_1/2Ti_1/2)O₃ ceramics could be effectively achieved by adding CuO (up to 0.75 wt%). At 1350°C, Nd(Co_1/2Ti_1/2)O₃ ceramics with 0.5 wt% CuO addition possess a dielectric constant (ɛ_r) of 27.6, a Q × f value of 165 000 GHz (at 9 GHz), and a temperature coefficient of resonant frequency (τ_f) of −20 ppm/°C. By comparing with pure Nd(Co_1/2Ti_1/2)O₃ ceramics, incorporating additional CuO helps to render a dielectric material with a higher dielectric constant, a smaller τ_f value, and a 20% dielectric loss reduction, which makes it a very promising candidate for applications requiring low microwave dielectric loss.     

Low Temperature Sintering of Zn3Nb2O8 Ceramics from Fine Powders

A possibility to produce microwave (MW) dielectric materials by liquid-phase sintering of fine particles was investigated. Zn₃Nb₂O₈ powders with a grain size 50–300 nm were obtained by the thermal decomposition of freeze-dried Zn–Nb hydroxides or frozen oxalate solutions. The crystallization of Zn₃Nb₂O₈ from amorphous decomposition products was often accompanied by the simultaneous formation of ZnNb₂O₆. Maximum sintering activity was observed for single-phase crystalline Zn₃Nb₂O₈ powders obtained at the lowest temperature. The sintering of as-obtained powders with CuO–V₂O₅ sintering aids results in producing MW dielectric ceramics with a density 93%–97% of the theoretical, and a Q × f product up to 36 000 GHz at sintering temperature ( T _s)≥680°C. The high level of MW dielectric properties of ceramics was ensured by intensive grain growth during the densification and the thermal processing of ceramics.     

Preparation and Characterization of Relaxor Ferroelectric 0.65Pb(Mg1/3Nb2/3)O3–0.35PbTiO3 by a Polymerizable Complex Method

A modified polymerizable complex (PC) method for the preparation of the relaxor ferroelectric 0.65Pb(Mg_1/3Nb_2/3)O₃–0.35PbTiO₃ (PMN–PT) ceramics has been developed using a novel water-soluble Nb precursor. The effects of Pb content and sintering temperature on the structure, morphology, composition, and electrical properties of PMN–PT powders and ceramics were investigated systematically. It was found that the modified PC method could effectively reduce the initial crystallization temperature of the perovskite phase to 500°C. For PMN–PT samples with 15% excess Pb content sintered at 600°C for 2 h, the 87% perovskite phase can be achieved, which is much higher than that in conventional solid-state reactions and other solution-based methods at the same temperature. On further increasing the sintering temperature to 1100°C, the perovskite phase content basically remains constant. This is attributed to the Pb-deficient pyrochlore phase formation. On increasing the sintering temperature to 1250°C, the dielectric constant and remnant polarization of PMN–PT ceramics significantly improved due to the larger grain sizes, enhanced density, and the decreasing pyrochlore phase. PMN–PT ceramics with a 98.5% content of the perovskite phase have been fabricated at 1250°C. It displays typical ferroelectric relaxor characteristics with a remnant polarization of 18 μC/cm², a coercive field of 9.6 kV/cm, a piezoelectric coefficient of d ₃₃=360 pC/N, and room-temperature and maximum dielectric constants of 3600 and 10 500 at 1 kHz, respectively.     

Dielectric Properties of the "Twinned" 8H-Hexagonal Perovskite Ba8Nb4Ti3O24

The dielectric properties of dense ceramics of the "twinned" 8H-hexagonal perovskite Ba₈Nb₄Ti₃O₂₄ are reported. Single-phase powders were obtained from the mixed-oxide route at 1325°C and ceramics (>92% of the theoretical X-ray density) by sintering in air or flowing O₂ at 1400°–1450°C. The ceramics are dc insulators with a band gap >3.4 eV that resonate at microwave frequencies with relative permittivity, ɛ_r∼44–48, quality factor, Q × f _r∼21 000–23 500 GHz (at f _r∼5.5 GHz) and temperature coefficient of resonant frequency, TC _f,∼+115 ppm/K.