Morphology evolution during cooling of quiescent immiscible polymer blends: matrix crystallization effect on the dispersed phase coalescence

The influence of the matrix crystallization on the coalescence of the dispersed phase particles, in quiescent immiscible polymer blends, is a topic that is scientifically addressed scarcely. The coarsening of the phase structure that is induced by the matrix crystallizing domains was studied using the well-established system comprising a polypropylene and an ethylene–propylene rubber (PP/EPR blends). This subject is of great importance as the effectiveness in the toughening of PP is directly determined by the EPR particle size. Cooling experiments were commenced for resolving the correlation among the imposed cooling conditions, the formed matrix crystalline morphology, and the coalescence of the dispersed phase particles. A confirmation of the profound effect of the PP crystallization on the coalescence of EPR particles was undoubtedly obtained. The contribution of the crystallization to the coalescence of the dispersed phase particles is largest at a finite rate of cooling. A thorough discussion regarding the observed effects, encompassing a potential rejection or an engulfing of the dispersed phase particles by the growing crystallites, was undertaken.     

The effect of interface characteristics on the morphology,rheology and thermal behavior of three‐component polymer alloys

Immiscible polymer blends are interesting multiphase host systems for fillers. Such systems exhibit, within a certain composition limits, either a separate dispersion of the two minor phases or a dispersion of encapsulated filler particles within the minor polymer phase. Both thermodynamic (e.g. interfacial tension) and kinetic (e.g. relative viscosity) considerations determine the morphology developed during the blending process. The effect of interfacial characteristics on the structure‐property relationships of ternary polymer alloys and blends comprising polypropylene (PP), ethylene‐vinyl alcohol copolymer (EVOH) and glass beads (GB), or fibers (GF), was investigated. The system studied was based on a binary PP/EVOH immiscible blend, representing a blend of a semi‐crystalline apolar polymer with a semicrystalline highly polar copolymer. Modification of the interfacial properties was obtained through using silane coupling agents for the EVOH/glass interface and compatibilization using a maleic anhydride grafted PP (MA‐g‐PP) for the PP/EVOH interface. The compatibilizer was added in a procedure aimed to preserves the encapsulated EVOH/glass structure. Blends were prepared by melt extrusion compounding and specimens by injection molding. The morphology was characterized using scanning electron microscopy (SEM) and high resolution SEM (HRSEM), the shear viscosity by capillary rheometry and the thermal behavior using differential scanning calorimetry (DSC). The system studied consisted of filler particles encapsulated by EVOH, with some of the minor EVOH component separately dispersed within the PP matrix. Modification of the interfaces resulted in unique morphologies. The aminosilane glass surface treatment enhanced the encapsulation in the ternary [PP/EVOH]GB blends, resulting in an encapsulated morphology with no separtely dispersed EVOH particles. The addition of a MA‐g‐PP compatibilizer preserves the encapsulated morphology in the ternary blends with some finely dispersed EVOH particles and enhanced PP/EVOH interphase interactions. The viscosity of the binary and ternary blends was closely related to the blend's morphology and the level of shear rate. The treated glass surfaces showed increased viscosity compared to the cleaned glass surfaces in both GB and GF containing ternary blends. Both EVOH and glass serve as nucleating agents for the PP matrix, affecting its crystallization process but not its crystalline structure. The aminosilane glass surface treatment completely inhibited the EVOH crystallization process in the ternary blend. In summary, the structure of the multicomponent blends studied has a significant effect on their behavior as depicted by the rheological and thermal behavior. The structure‐performance relationships in the three‐component blends can be controlled and varied.     

应用数字图象分析处理聚丙烯及其共混物球晶的生长和形态

本文主要介绍了数字图象处理技术在聚丙烯及其共混体系球晶径向增长速率测定和形态研究方面的应用.这种方法与以往方法相比,最大的特点就是它的可靠性、重现性及操作上的简便,因而成为一种新的测量球晶径向增长速率的方法.本文主要研究了PP及PP/PS、PP/PBT共混体系.研究结果表明,数字图象处理技术在聚合物结晶研究方面是一种非常有价值的工具.     

聚乳酸（PLA）／三醋酸甘油酯（TAc）的结晶性能研究

用三醋酸甘油酯（TAc）增塑聚乳酸（PLA）,研究了TAc对PLA在不同温度结晶时的结晶性能的影响。随着TAc的添加,PLA的结晶度与其球晶生长速率逐渐增加,断裂伸长率增大,抗张强度降低。TAc的最佳添加量为25％。研究不同温度等温结晶时PLA/TAc的机械性能以及晶体形态的影响,发现结晶温度升高,PLA/TAc的球晶生长速率减小,抗张强度增大,断裂伸长率降低。     

Morphology and nonisothermal crystallization behavior of PP/Novolac blends

The morphology and nonisothermal crystallization behavior of PP/Novolac blends were studied with scanning electron microscopy, differential scanning calorimeter, polarized optical microscopy (POM), and wide‐angle X‐ray diffraction (WAXD). The results showed that the crystallization of PP in PP/Novolac blends was strongly influenced by cooling rate, size of Novolac particles, crosslinking, and compatibilizer maleic anhydride‐grafted PP (MPP). In dynamically cured PP/MPP/Novolac blends, the MPP grafted on the surface of cured Novolac particles and formed a chemical linkage through the reaction of anhydride groups with the hexamethylenetetramine. The graft copolymer not only improved interfacial compatibility but also acted as an effective heterogeneous nucleating agent, which accelerates the crystallization of PP. The combination of Avrami and Ozawa equations exhibited great advantages in treating the nonisothermal crystallization kinetics in dynamically cured PP/MPP/Novolac blends. The POM results showed that the spherulite morphology and the size of PP in PP/MPP/Novolac blends were greatly affected by Novolac. WAXD experiment demonstrates that the PP and dynamically cured PP/MPP/Novolac blends showed only the α crystal form. At the same time, the addition of Novolac resin also affects the crystal size of PP. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

强韧化PBT/PC共混物的制备与性能

采用自制的甲基丙烯酸缩水甘油酯熔融接枝丙烯腈丁二烯苯乙烯三元聚合物\[ABS-g-(GMA-co-St),AGS]为改性剂,对聚对苯二甲酸丁二醇酯（PBT）/聚碳酸酯(PC)（80/20）共混物进行改性研究。通过扫描电子显微镜、差示扫描量热仪、力学性能和流变性能测试研究了改性后共混物的性能。结果表明,随着AGS含量的增加,共混物中两相间的界面黏结增强; AGS对PBT/PC共混物具有强韧化的作用,与未添加AGS的PBT/PC共混物相比,当AGS含量为10份时,共混物的缺口冲击强度和拉伸强度分别提高了49.8 %和17.4 %;AGS的加入提高了共混物的界面强度和相容性;添加AGS能够提高共混物的结晶峰温度,起到促进晶粒生长的作用。     

Peculiar crystallization kinetics of biodegradable poly(lactic acid)/poly(propylene carbonate) blends

Binary blends of poly(lactic acid) (PLA) and poly(propylene carbonate) (PPC) were found to display a peculiar crystallization kinetics. The two biodegradable polymers were blended by melt mixing, to obtain binary blends at various compositions. Temperature‐modulated calorimetry and dynamic‐mechanical analysis indicated that the blend components are partially miscible, and display two separate glass transitions, at temperatures intermediate to those of the plain polymers. Electron microscopy analysis disclosed the morphology of PLA/PPC blends, made of PPC‐rich particles finely dispersed within the PLA‐rich matrix. The possible establishment of interactions between the functional groups of the two polymers upon melt mixing has been hypothesized as the reason for partial miscibility and compatibility of the two biodegradable polymers. The PLA/PPC blends display good mechanical properties, with enhanced performance at rupture compared with plain PLA. Most importantly, the addition of PPC affects also the crystallization kinetics of PLA, since the more mobile PPC chains favor diffusion of the stiffer PLA chain segments towards the growing crystals, which fastens the spherulite growth rate of PLA. Such positive influence of an amorphous polymer on crystal growth rate has been demonstrated here for the first time in blends that display phase‐separation in the melt. POLYM. ENG. SCI., 55:2698–2705, 2015. © 2015 Society of Plastics Engineers     

不同PEG含量对PLA/PEG共混物结晶动力学的影响

采用溶液共混法制备了一系列不同配比的聚乳酸(PLA)/聚乙二醇(PEG)共混物。通过偏光显微镜(POM)、扫描电镜(SEM)和差式扫描量热仪(DSC)研究了不同PEG含量的PLA/PEG共混物在不同结晶温度下,聚乳酸的晶体形貌、球晶生长速率及热力学性能。研究发现,PEG能够显著提高聚乳酸球晶的生长速率。当PEG含量为60%时,PLA/PEG共混物中聚乳酸球晶的生长速率最快,达到23.6μm/min,比纯聚乳酸的最快球晶生长速率(0.5μm/min)高47倍。但是,当PEG含量高于60%时,聚乳酸球晶的生长速率有所降低。同时,PLA/PEG共混物中聚乳酸球晶速率随结晶温度变化的取向,均向低温移动。另外,PLA/PEG共混物中聚乳酸球晶呈现环状花纹。DSC测试结果表明,随着PEG含量的增加,PLA/PEG共混物的玻璃化转变温度明显降低。     

Ultrasonic oscillations induced morphology and property development of polypropylene/montmorillonite nanocomposites

Polypropylene/montmorillonite nanocomposites (PPCNs) with 3% organophilic montmorillonite (OMMT) content were prepared via ultrasonic extrusion. The objective of present study was to investigate the effects of ultrasonic oscillations in processing on the morphology and property development of PPCNs. XRD and TEM results confirmed the intercalated structure of OMMT in conventional nanocomposite (without ultrasonic treatment) and ultrasonicated nanocomposite, but ultrasonic oscillations could make silicate layers finely dispersed and a little exfoliated. According to SEM, the OMMT particles were evenly and finely dispersed in the ultrasonicated nanocomposite via ultrasonic oscillations, and the aggregation size of clay particles was about 100 nm, which is less than that in conventional nanocomposite. The crystalline dimension, crystalline morphology and the growth rate of crystallization in PPCNs were investigated by DSC and PLM, it was found that the OMMT particles and ultrasonic oscillations played an important role in the nucleation rate, crystallization temperature and spherulite size of PP matrix in nanocomposites. Compared with conventional nanocomposite, the mechanical properties of the ultrasonicated nanocomposite increased due to the improved dispersion of OMMT and diminished spherulite size. The thermal stability and the rheological behavior of PP and its nanocomposites were both studied by thermogravimetry and high pressure rheometer, respectively.     

Reactive melt blending of modified polyamide and polypropylene: Assessment of compatibilization by fractionated crystallization and blend morphology

The melting and crystallization behavior of nonreactive and reactive melt‐mixed blends of polypropylene and carboxylic‐modified polyamide (mPA) as the dispersed phase was investigated. It was found that the size of the mPA particles decreases and the crystallization behavior of the mPA particles changes in dependence on the mixing time of the blends with oxazoline‐modified PP (mPP). This indicates that an in situ reaction occurs between the oxazoline groups of mPP and the carboxylic acid groups of mPA, resulting in a compatibilizing effect. In blends with mPP, the crystallization of the dispersed mPA phase splits into two steps. Below a critical particle size, the mPA does not crystallize at temperatures typical for bulk crystallization. These finely dispersed mPA particles crystallize coincidently with the PP phase, and this part increases with increasing mixing time. Analysis of the crystallization heat of both steps in connection with the particle volume distribution permits the estimation of the critical particle size to be ≤4 μm. These investigations showed that the effect of fractionated crystallization can be used to follow the morphology development and to evaluate the efficiency of compatibilizing interfacial reactions during processing. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3445–3453, 2002     

Isothermal crystallization and spherulite nucleation in blends of polypropylene with metallocene‐prepared polyethylene

The isothermal crystallization behavior and morphology of a polypropylene (PP)‐based copolymer, a metallocene‐prepared linear low‐density polyethylene (M‐LLDPE) and their three 10/90, 30/70 and 50/50 M‐LLDPE/PP blends have been investigated. The PP and M‐LLDPE contained 5 ethylene and 3.3 mol% hexene‐1 as a comonomer, respectively. Isothermal crystallization studies revealed a different temperature‐dependence on crystallization for M‐LLDPE, PP and their blends and the crystallization half‐life for the M‐LLDPE was higher than either PP or the blends at a certain temperature. The PP‐rich blends also showed a quite similar crystallization rate to that of PP. Investigations on the variation of spherulite growth rate of PP in the blends at different temperatures revealed no significant change and was quite independent of the amount of M‐LLDPE being employed. The morphology studies revealed that the nucleation densities of the PP spherulites decreased by introducing M‐LLDPE into PP and the M‐LLDPE remained as discrete droplets dispersed throughout the PP spherulites. The results obtained were consistent with no miscibility between the two components. Copyright © 2005 Society of Chemical Industry     

Thermal properties and crystallization behavior of polyolefin ternary blends

Crystallization behaviors, spherulite growth and structure, and the crystallization kinetics of polypropylene (PP)/ethylene‐α‐olefln copolymer (mPE)/high‐density polyethylene (HDPE) ternary blends and of mPE/HDPE binary blends have been studied using polarizing optical micrography (POM) and differential scanning calorimetry (DSC). In mPE/HDPE blends, large pendant groups of mPE disturbed spherulite growth of HDPE, leading to a different crystallite morphology and isothermal kinetics. Non‐isothermal properties, morphology, and isothermal crystallization kinetics of PP in ternary blends were significantly influenced by the composition and crystallization behavior of the mPE/HDPE binary blends as well as the crystallization condition. Polym. Eng. Sci. 44:1858–1865, 2004. © 2004 Society of Plastics Engineers.     

Isothermal crystallization kinetics and morphology development of isotactic polypropylene blends with atactic polypropylene

The crystallization kinetics and morphology development of pure isotactic polypropylene (iPP) homopolymer and iPP blended with atactic polypropylene (aPP) at different aPP contents and the isothermal crystallization temperatures were studied with differential scanning calorimetry, wide‐angle X‐ray diffraction, and polarized optical microscopy. The spherulitic morphologies of pure iPP and larger amounts of aPP for iPP blends showed the negative spherulite, whereas that of smaller amounts of aPP for the iPP blends showed a combination of positive and negative spherulites. This indicated that the morphology transition of the spherulite may have been due to changes the crystal forms of iPP in the iPP blends during crystallization. Therefore, with smaller amounts of aPP, the spherulitic density and overall crystallinity of the iPP blends increased with increasing aPP and presented a lower degree of perfection of the γ form coexisting with the α form of iPP during crystallization. However, with larger amounts of aPP, the spherulitic density and overall crystallinity of the iPP blends decreased and reduced the γ‐form crystals with increasing aPP. These results indicate that the aPP molecules hindered the nucleation rate and promoted the molecular motion and growth rate of iPP with smaller amounts of aPP and hindered both the nucleation rate and growth rate of iPP with larger amounts of aPP during isothermal crystallization. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1093–1104, 2007     

Reactive blending of modified polypropylene and polyamide 12: Effects of compatibilizer content on crystallization and blend morphology

The crystallization behavior and morphology of nonreactive and reactive melt‐mixed blends of polypropylene (PP) and polyamide (PA12; as the dispersed phase) were investigated. It was found that the crystallization behavior and the size of the PA12 particles were dependent on the content of the compatibilizer (maleic anhydride–modified polypropylene) because an in situ reaction occurred between the maleic anhydride groups of the compatibilizer and the amide end groups of PA12. When the amount of compatibilizer was more than 4%, the PA12 did not crystallize at temperatures typical for bulk crystallization. These finely dispersed PA12 particles crystallized coincidently with the PP phase. The changes in domain size with compatibilizer content were consistent with Wu's theory. These investigations showed that crystallization of the dispersed phase could not be explained solely by the size of the dispersion. The interfacial tension between the polymeric components in the blends may yield information on the fractionation of crystallization. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3187–3192, 2006     

熔体破裂的第二光滑区现象研究

熔体破裂中第二光滑区的高速、稳定挤出对于工业应用具有重大的意义，着重研究了线形聚乙烯的第二光滑区发生的工艺条件和影响因素；以及加入不同种类、份量的碳酸钙(包括不同处理方法)后，复合材料流变性能的变化。实验证明，第二光滑区出现的临界剪切速率(应力)随温度的增加而增加，随长径比的增加而下降；经过表面处理后，纳米粒子由于分散均匀，熔质差异消除，复合材料在第二光滑区可得到平直、光滑的挤出物。揭示了第二光滑区并非由聚合物本构突变引起，其本质是界面性的。     

Kinetics of isothermal and non‐isothermal crystallization of poly(butylene terephthalate)/ liquid crystalline polymer blends

The melting behavior and isothermal and non‐isothermal crystallization kinetics of poly(butylene terephthalate) (PBT)/thermotropic liquid crystalline polymer (LCP), Vectra A950 (VA) blends were studied by using differential scanning calorimetry. Isothermal crystallization experiments were performed at crystallization temperatures (T_c), of 190, 195, 200 and 205°C from the melt (300°C) and analyzed based on the Avrami equation. The values of the Avrami exponent indicate that the PBT crystallization process in PBT/VA blends is governed by three‐dimensional morphology growth preceded by heterogeneous nucleation. The overall crystallization rate of PBT in the melt blends is enhanced by the presence of VA. However, the degree of PBT crystallinily remains almost the same. The analysis of the melting behavior of these blends indicates that the stability and the reorganization process of PBT crystals in blends are dependent on the blend compositions and the thermal history. The fold surface interfacial energy of PBT in blends is more modified than in pure PBT. Analysis of the crystallization data shows that crystallization occurs in Regime II across the temperature range 190°C‐205°C. A kinetic treatment based on the combination of Avrami and Ozawa equations, known as Liu's approach, describes the non‐isothermal crystallization. It is observed that at a given cooling rate the VA blending increases the overall crystallization rate of PBT.     

Crystallization and morphology of reactor-made blends of isotactic polypropylene and ethylene-propylene rubber

The crystallization and morphology of reactor-made blends of isotactic polypropylene (PP) with a large content of ethylene-propylene rubber (EPR) (i.e., > 50%) were investigated. In the blends, PP was found to form spherulites during the crystallization process, with the growth rate constant under isothermal conditions. For crystallization temperatures in the range of 118–152°C, the birefringence of the spherulites varied from negative to positive by decreasing crystallization temperature, while homopolypropylene (homo-PP), the same as used in the blends as a matrix, showed negative spherulites in the whole temperature range investigated (118–152°C). Both the spherulite growth rate and the overall crystallization rate were slower for the blends than for homo-PP. The density of the crystallization nuclei was lower in the blends than in the homo-PP. It was concluded that a large amount of EPR content in the reactor-made blends of PP retards and hinders the crystallization of the matrix. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 66: 1007–1014, 1997     

Effects of crystallization behavior on morphological change in poly(trimethylene terephthalate) spherulites

In poly(trimethylene terephthalate) (PTT) spherulites during isothermal crystallization, the morphological changed from an axialite/or elliptical banded spherulite to banded spherulite and then non-banded spherulite with temperature decreasing were studied by following the lamellar growth behaviors. We report lamellar growth mechanism on varied crystallization temperature, which explicitly probes the link between microscopic structure and macroscopic morphology in the development of patterns. Fibrillation of the edge-on lamellae was observed on the surfaces of axialite and the convex bands of banded spherulite. Terrace-like lamellae were observed on the surface of the non-banded spherulite and the concave bands of banded-spherulite. In thin film crystallization, PTT banded spherulite exhibits a texture of alternate edge-on and flat-on lamellae, wavy-like surface and rhythmic growth. The deceleration of growth rate takes place in convex bands with a growth habit of fibrillation of the edge-on lamellae for emerging ridge surface. On the other hand, the acceleration of growth rate appears in concave bands with a growth habit of terrace-like lamellae for emerging valley surface. The alternating growth mechanism of the lamellae was considered to be related with the formation of spatiotemporal self-organization patterns far from equilibrium. In order to explain the rhythmic growth and periodic growth of the lamellae, we may conjecture that the emergence of PTT banded spherulite in thin film crystallization is associated with an oscillatory dynamics of the spherulite growth front driven by latent heat diffusion. We present some tentative ideas on the possibility of band-to-nonband (BNB) morphological transition, which might be analogous with the second order transition in non-equilibrium phase transition.     

Microstructure and properties of polycaprolactone/calcium sulfate particle and whisker composites

Polycaprolactone (PCL)/calcium sulfate (CS) particle and whisker composites were prepared by coprecipitation method and studied by evaluating their microstructure, crystallization, and mechanical properties. Results show that both of the CS whisker and particle dispersed in PCL can reduce the spherulite size of PCL and improve the regularity of the spherulite. The nucleation effect of the CS whisker is stronger than that of the CS particle. Mechanical properties of PCL were obviously improved by both of the particle and whisker addition. The flexural modulus and impact strength of the whisker composites are higher than that of the particle composites, which could be explained by the interfacial debonding mechanism. On the basis of the crystallization and mechanical studies, it is found that the size of spherulites and the concentration of CS particles and whiskers have played an important role in the improvement in mechanical properties of the composite. POLYM. COMPOS. 2012. © 2012 Society of Plastics Engineers     

Poly(p-phenylene sulfide)/liquid crystalline polymer blends. II. Crystallization kinetics

The crystallization kinetics of blends made of poly(p-phenylene sulfide) (PPS) with a liquid crystalline polymer (LCP) was studied. The blends were found to be immiscible by dynamic mechanical thermal analysis (DMTA). Results of non-isothermal and isothermal crystallization experiments made by differential scanning calorimetry (DSC) showed that both components had their crystallization temperatures increased; also the LCP melting temperature was found to increase in the blends. It was concluded that the addition of LCP to the PPS increased the PPS overall crystallization rate due to heterogeneous nucleation. The fold interfacial free energy, σ_e of the PPS in the blends was observed not to vary with composition. © 1996 John Wiley & Sons, Inc.