Criteria for rheological compatibility of polymer blends

Criteria for rheological compatibility of polymer blends are suggested. The criteria suggested make use of plots of first normal stress difference (N₁) against shear stress (σ₁₂), and of storage modulus (G′) against loss modulus (G″). Compatible blend systems considered are (1) blends of two different grades of low-density polyethylene, (2) blends of poly(vinylidene fluoride) and poly(methyl methacrylate), (3) blends of poly(2,6-dimethyl-1,4-phenylene oxide) and polystyrene, and (4) blends of poly(styrene-co-acrylonitrile) and poly(styrene-co-maleic anhyride). And incompatible blend systems considered are (1) blends of nylon 6 and poly(ethylene-co-vinyl acetate) and (2) blends of nylon 6 and an ethylene-based multifunctional polymer. It has been found that plots of N₁ vs. σ₁₂ and G′ vs. G″ give (a) temperature-independent correlations for both compatible and incompatible blend systems; (b) composition-independent correlations for compatible blends; (c) composition-dependent correlations for incompatible blends.     

The potential for reuse of plastics recovered from solid wastes

Plastics in solid wastes is a problem of growing concern. Recycling of wastes is currently believed to be the most acceptable form of disposal in the long run; however, this route is known to be especially difficult for plastics. Recycling would be easier if the various generic types present in solid wastes, mainly polyethylene, polystyrene and poly (vinyl chloride), could be isolated; however, this would be very difficult and expensive. This is a first report on research aimed at evaluating the potential of recycling plastics as a polymer blend of the various generic types. This approach suffers from the difficulty that the different plastics are incompatible and the blend has poor mechanical properties. The extent of this problem is documented with data on many ternary blends employing virgin polyethylene, polystyrene and poly (vinyl chloride) of numerous grades likely to be found in solid wastes. Property degradation was found to be more severe as the complexity of the blend increased, indicating that general municipal wastes could be reused only in very low grade applications, whereas certain commercial wastes might have brighter prospects. Strategies for improving blend properties are outlined.     

Preparation and gas permeability of polymer blend membranes of polystyrene and poly[1,1,1-tris(trimethylsiloxy)methacrylate propylsilane]

The gas permeability of O₂ and CO₂ was sutidied for various polymer blend membranes of polystyrene (PSt) and poly[1,1,1-tris(trimethylsiloxy)methacrylate propylsilane (PTMPS). In order to improve the compatibility of these polymer blends, the effect of addition of the graft copolymer was also investigated. The gas permeability of various composition polymer-blend membranes increases rapidly with an increasing content of PTMPS in the polymer blend. In the polymer blend membranes containing the graft copolymer, the gas permeability decreases with an increase in the graft copolymer content and then reaches a nearly constant value, when the PTMPS content remains constant. This result is attributed to a decrease in interstices at phase boundaries, owing to improvement in compatibility of the component polymers. This method of membrane preparation is very useful for making membranes with required properties.     

Polyester resin as a compatibilizing agent for some polymeric blends

Dielectric and viscosity techniques were used to determine the degree of the compatibility of poly(methyl methacrylate)/polycarbonate, poly(methyl methacrylate)/ polystyrene, and polycarbonate/polystyrene blends in different ratios (25/75, 50/50, and 75/25 w/w). The effect of the addition of 5, 10, and 20% concentrations of the prepared polyester resin [poly(butylene terephthalate adipate)] on the compatibility of these blends was studied. The dielectric properties were measured over a frequency range (from 100 Hz to 100 kHz) at various temperatures covering the glass‐transition temperatures of the polymers used (from 30 to 170°C). It was found from the dielectric and viscosity measurements that the addition of 10% polyester to poly(methyl methacrylate)/polycarbonate, 20% polyester to poly(methyl methacrylate)/polystyrene, and 5% polyester to polycarbonate/polystyrene blends enhanced the degree of compatibility of such blends. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation of well‐controlled porous carbon nanofiber materials by varying the compatibility of polymer blends

The relationships between the compatibility in binary polymer blends and the pore sizes of carbon nanofibers (CNFs) prepared from the blends were investigated. Compatibility was determined by the difference between the solubility parameters of each polymer in the polymer blends. Porous CNFs were prepared by an electrospinning and carbonization process using binary polymer blends, consisting of polyacrylonitrile (PAN) as the carbonizing polymer and poly(acrylic acid) (PAA), poly(ethylene glycol), poly(methyl methacrylate) or polystyrene (PS) as the pyrolyzing polymer. The pore size of the CNFs increased with increasing difference in solubility parameter. The CNFs prepared using the PAN/PAA blend, which had the smallest solubility parameter difference, exhibited a pore size of 1.66 nm compared to 18.24 nm for the CNFs prepared using the PAN/PS blend. The prepared CNF webs with controlled meso‐sized pores showed a stable cycle performance in cyclic voltammetry measurements and improved impedance characteristics. This method focusing on the compatibility in polymer blends was simple to apply and effective for controlling the pore sizes and surface area of CNFs for application as electrode materials in energy storage systems. © 2013 Society of Chemical Industry     

Morphological effects on glass transition behavior in selected immiscible blends of amorphous and semicrystalline polymers

The effects uncompatibilized immiscible polymer blend compositions on the T_g of the amorphous polymer were studied in the systems polystyrene/polypropylene (PS/PP), polystyrene/high density polyethylene (PS/PE) and polycarbonate/high density polyethylene (PC/PE). In the two similar systems of PS/PP and PS/PE, the T_g of PS increased with decreasing PS percentage in the blends. This variation in glass transition is attributed to the polymer domain interactions resulting from the different morphologies of various blend compositions. Experiments were conducted to study these effects by preparing blends with various polymers that varied the relationship between the T_g of the amorphous polymer and the crystallization behavior of the semicrystalline polymer. Results show that the variation in amorphous component T_g with composition depends strongly on the physical state of the semicrystalline domains. Whereas the T_g of PS in PS/PE blends changed with composition, the T_g of PC in the PC/PE blend did not change with composition.     

Rheological behavior comparison between PET/HDPE and PC/HDPE microfibrillar blends

The rheological behaviors of in situ microfibrillar blends, including a typical semicrystalline/semicrystalline (polyethylene terephthalate (PET)/high‐density polyethylene (HDPE)) and a typical amorphous/semicrystalline (polycarbonate (PC)/HDPE) polymer blend were investigated in this study. PET and PC microfibrils exhibit different influences on the rheological behaviors of microfibrillar blends. The viscosity of the microfibrillar blends increases with increased PET and PC concentrations. Surprisingly, the length/diameter ratio of the microfibrils as a result of the hot stretch ratio (HSR) has an opposite influence on the rheological behavior of the two microfibrillar blends. The stretched PET/HDPE blend exhibits higher viscosity than the unstretched counterpart, while the stretched PC/HDPE blend exhibits lower viscosity than the unstretched blend. The data obtained in this study will be helpful for constructing a technical foundation for the recycling and utilization of PET, PC, and HDPE waste mixtures by manufacturing microfibrillar blends in the future. POLYM. ENG. SCI., 45:1231–1238, 2005. © 2005 Society of Plastics Engineers     

Compatibilizing agents in polymer blends: Interfacial tension,phase morphology,and mechanical properties

The interfacial tension, phase morphology, and phase growth was determined for four polymer blend systems: polyethylene/polystyrene, polyethylene/polyamide-6, polystyrene/polyamide-6, and polystyrene/poly(ethylene terephthalate). Generally, high interfacial tension correlates with coarse phase morphology and rapid phase coalescence. The addition of various potential compatibilizing agents to these binary blend systems results in lowered interfacial tension, finer and stabilized phase morphologies. The characteristics of different compatibilizing agents were compared for several of the blend systems. We also look at the influences of compatibilizing agents on mechanical properties of the blend systems. Some compatibilizing agents are able to produce substantial improvements in ultimate properties.     

Effects of molecular weight distribution on the spinodal temperature of polymer mixtures

The effects of molecular weight distribution on the phase stability of polymer mixtures were explored theoretically and experimentally. Based on the lattice‐fluid theory and volume‐fluctuation thermodynamics, the spinodal conditions for a lattice‐fluid mixture of two polymers with molecular weight distribution were derived. The results indicated that the phase stability of a polymer mixture decreases by increasing the molecular weight distribution of polymers in the blend. To confirm the theoretical results with experiments, the changes in the spinodal temperatures of poly(ethyl methacrylate)/polystyrene (PEMA/PS) blends and tetramethyl polycarbonate/polystyrene (TMPC/PS) blends were examined when each component has a different molecular weight distribution. When the weight‐average molecular weight of each component is the same, a blend composed of polymers having broad molecular weight distribution always exhibited lower phase separation than that composed of polymers having narrow molecular weight distribution at the same blend composition. Copyright © 2004 Society of Chemical Industry     

SPS及其镧离聚物对PS/PBMA共混体系相容性的影响

通过运用溶液成膜共混法制备了系列聚苯乙烯／聚人烯酸丁酯（ＰＳ／ＰＢＭＡ）共混物。借助差示扫描量热法（ＤＳＣ）、傅里叶变换红外光谱（ＦＴＩＲ）、扫描电子显微镜９ＳＥＭ）研究了磺化磺苯乙烯（ＳＰＳ）及其离物对共体系相容性的影响。共混物中ＳＰＳ磺化度越高,ＰＢＭＡ相的下班伦为温度向高温方向移动越明显 。ＳＰＳ镧离聚物（ＳＰＳ１．８－Ｌａ）为增容剂时,ＤＣＳ结果显示共混物２相Ｔｇ靠扰;ＳＥＭ归咎显示２相分     

CPE三元接枝共聚物对CPE／AS共混物的改性研究

在高分子共混增容理论与高分子共混物多相体系流变学的指导下，利用合成的CPE与AN，St的三元接枝共聚物对CPE/AS共混体系进行改性。扫描电镜（SEM）测试结果表明三元接枝共聚物加入CPE/AS共混体系后能有效改善体系相容性。增容作用明显。流变性能测试表明，一定量的CPE三元接枝共聚物加入CPE/AS共混体系后，能有效降低体系的熔体粘度，克服了增容与共混熔体粘度增加的矛盾。制备出具有良好力学与加工性能的CPE/CPE三元接枝共聚物/AS共混材料。讨论了共混体系的增容机理与加工流动性改善的原因。研究表明，共混材料中CPE，AS，CPE三元接枝共聚物的含量分别为30，60，10（质量份）时，其综合性能优良。     

Properties of the polyethylene/poly (2,6-dimethyl-1,4-phenylene ether)/polystyrene system in the presence of SEPS block copolymers

An immiscible polymer system of polyethylene (HDPE)/poly(2,6-dimethyl-1,4-phenylene ether)/polystyrene was compatibilized in the presence of a specific formulated compatibilizer and the properties of this system were studied, in particular, as a function of the poly(phenylene ether) and polystyrene content in the blend with polyethylene and as a function of compatibilizer concentration. The compatibilizer used was a hydrogenated styrene/isoprene/styrene triblock copolymer (SEPS) which also contained quantities of polypropylene and paraffin oil. Selected thermal, mechanical, and processing properties were investigated and their special features are discussed. In relation to specific properties like the modulus of elasticity and notched Izod impact strength, the polymer system with a hydrogenated SEPS triblock copolymer investigated seems to be a better compatibilized system than other blends described. The phase behavior of the polymer system was characterized using DSC and showed three general polymer phases: a partially crystalline polyethylene phase, an amorphous mixed phase of miscible poly(phenylene ether) and polystyrene, as well as a preferred isotactic crystalline polypropylene phase. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 1835–1842, 1997     

Chlorinated polyethylene modification of blends derived from waste plastics. Part II: Mechanism of modification

Previous publications have shown that the stress-strain behavior, especially ductility, of some incompatible polymer blends are greatly improved by the addition of slurry produced chlorinated polyethylenes (CPE). This improvement is greatest for blends containing polyethylene and PVC. The most effective CPE's have some residual polyethylene crystallinity and may be described as block-like polymers with ethylene sequences and chlorine containing sequences. It is postulated that CPE addition improves the blend properties by increasing the adhesion between domains in the blend via interactions with the blend components. This hypothesis was explored by thermal analysis, dynamic mechanical testing, adhesion studies, and microscopy. It is concluded that the interaction of CPE with polyethylene derives from compatibility of rather long methylene sequences in CPE with the polyethylene which results in good adhesive bonding. The interaction of CPE with PVC may not be owing to segmental compatibility but simply good mutual adhesion between similar polar materials. There is no interaction or adhesion between CPE and polystyrene as would be expected. CPE addition to blends is accompanied by a decrease in component domain size. The relationship between CPE structure and its effectiveness as a blend modifier is discussed.     

Mechanical properties of polystyrene/low density polyethylene blends

Some mechanical properties of blends of polystyrene and low density polyethylene have been derived from stress-strain and impact measurements. The strength and impact properties are improved by adding a graft copolymer of polystyrene and low density polyethylene to the blends. It is assumed that the copolymer acts as an adhesive at the interface of the homopolymers thus decreasing the stress concentrations around the dispersed polymer particles at yield. The impact strength and modulus of polystyrene-graft copolymer blends could be made comparable to those of commercial rubber-modified impact polystyrenes by adjusting the fraction of copolymer in the blend.     

Study of masterbatch effect on miscibility and morphology in PET/HDPE blends

The present work studies the morphology in poly(ethylene-terephthalate)/polyethylene (PET/HDPE) polymer blends and its impact on blend properties. Mixing process in blend preparation is the important parameter for the type of obtained blend morphology and final blend properties, so two different mixing processes were used. In the first one, all components are mixed together while another one includes two step mixing procedure using two different types of masterbatch as compatibilizers for PET/HDPE system. Such blends can be considered in terms of PET polymer recycling in the presence of HDPE impurities in order to find suitable compatibilizers, which will enhance the interactions between these two polymers and represents the possible solution in recycling of heterogeneous polymer waste. The morphology of the studied PET/HDPE blends was inspected by scanning electron microscopy to examine the influence of the mixing process and various compositions on blends morphology, and interactions between PET and HDPE. The surface properties were characterized by contact angle measurements. The effect of the extrusion on the samples thermal behaviour was followed by DSC measurements. FTIR spectroscopy was used for the determination of interactions between blend constituents. It can be concluded that the type of mixing process and the carefully chosen compatibilizer are the important factors for obtaining the improved compatibility in PET/HDPE blends.     

Polycarbonate blends with polystyrene and polypropylene

Blends of polycarbonate/polystyrene (PC/PS), polycarbonate/polypropylene (PC/PP) and ternary blends of the three components (PC/PS/PP) were studied. Extrudate swell of the molten blends increased with increasing concentrations of the minor components and leveled off at characteristic blend compositions. These compositions corresponded to the limits of compatibility as judged by the onset of brittleness in tensile tests. Both PS and PP appear to have some limited practical compatibility with PC. The change in extrudate swell behavior with concentration may be a rapid and convenient test for the effective concentration limits of partially miscible polymers.     

用于脱除C5及MTBE中甲醇的渗透汽化膜研究

Several pervaporation membranes, cellulose acetate (CA), polyvinylbutyral (PVB), poly(MMA-co-AA),MMA-AA-BA, CA/PVB blend and CA/poly(MMA-co-AA) blend, were prepared, and their pervaporation properties were evaluated by separation of methanol/C5 or methanol/MTBE (methyl tert-butyl ether). The results shows that the CA composite membrane has a high separation performance (flux Jmethanol = 350 g.m-2.h-1 and separation factor α＞400) for methanol/C5 mixtures, and the pervaporation characteristics of MMA-AA-BA copolymer membranes changes with the ratio of copolymer. For CA/poly(MMA-co-AA) blend membrane, the pervaporation performance is improved in comparison with CA or poly(MMA-co-AA) membrane. From the experiment of CA/PVB blend membranes for methanol/MTBE mixture, it is found that the compatibility of blends may affect the separation features of blend membrane.     

Core‐Sheath Structure in Electrospun Nanofibers from Polymer Blends

Summary: Electrospinning of polymer blends offers the potential to prepare functional nanofibers for use in a variety of applications. This work focused on control of the internal morphology of nanofibers prepared by electrospinning polymer blends to obtain core‐sheath structures. Polybutadiene/polystyrene, poly(methylmethacrylate)/polystyrene, polybutadiene/poly(methylmethacrylate), polybutadiene/polycarbonate, polyaniline/polycarbonate, and poly(methylmethacrylate)/polycarbonate blends were electrospun from polymer solutions. It was found that the formation of core‐sheath structures depends on both thermodynamic and kinetic factors. Incompatibility and large solubility parameter difference of the two polymers is helpful for good phase separation, but not sufficient for the formation of core‐sheath structures. Kinetic factors, however, play a much more important role in the development of the nanofiber morphology. During the electrospinning process, the rapid solvent evaporation requires systems with high molecular mobility for the formation of core‐sheath structures. It was found that polymer blends with lower molecular weight tend to form core‐sheath structures rather than co‐continuous structures, as a result of their higher molecular mobility. Rheological factors also affect the internal phase morphology of nanofibers. It was observed the composition with higher viscosity was always located at the center and the composition with lower viscosity located outside.

TEM image of electrospun polybutadiene/polycarbonate nanofibers at 25/75 wt.‐% ratio after staining by osmium tetroxide. The dark regions are polybutadiene and the light region is polycarbonate.     

Thermal conductivity of polyethylene/polystyrene blends containing SEBS block copolymer

We measured the thermal conductivity of a polyethylene/polystyrene blend containing SEBS block copolymer, which has two components of polystyrene block and hydrogenated polybutadiene block, and discussed the effect of phase inversion on the thermal conductivity by observing the morphorogy of the blend. Further, we examined the applicability of the thermal conduction model for composites, which was proposed in our previous reports, to this blend system. By plotting the logarithm of the thermal conductivities of the blends vs. the weight content of polyethylene, it was found that the experimental data lie approximately on a straight line with an increase in polyethylene until the range of dual–phase continuity (phase inversion), and then the data move on another straight line beyond the range of dual–phase continuity. Thus, our model to explain the thermal conductivity of the polymer blend was proved. Further, both coefficients A and B in our model took linear relations with the weight content of the block copolymer, and the model was, thus, more strongly confirmed to be applicable to thermal conductivity of polymer blends.     

Properties of acrylonitrile–butadiene–styrene/polycarbonate blends with styrene–butadiene–styrene block copolymer

The importance of alloys and blends has increased gradually in the polymer industry so that the plastics industry has moved toward complex systems. The main reasons for making polymer blends are the strengthening and the economic aspects of the resultant product. In this study, I attempted to improve compatibility in a polymer blend composed of two normally incompatible constituents, namely, acrylonitrile–butadiene–styrene (ABS) and polycarbonate (PC), through the addition of a compatibilizer. The compatibilizing agent, styrene–butadiene–styrene block copolymer (SBS), was added to the polymer blend in ratios of 1, 5, and 10% with a twin‐screw extruder. The morphology and the compatibility of the mixtures were examined by scanning electron microscopy and differential scanning calorimetry. Further, all three blends of ABS/PC/SBS were subjected to examination to obtain their yield and tensile strengths, elasticity modulus, percentage elongation, Izod impact strength, hardness, heat deflection temperature, Vicat softening point, and melt flow index. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2521–2527, 2004