Thermoplastic composties of polystyrene: Effect of different wood species on mechanical properties

Both softwood (spruce) and hardwood (aspen and birch) species in the form of different pulps (e.g., sawdust, chemithermomechanical pulp, explosion pulp and OPCO pulp) have been used (10–40 wt% composite) as reinforcing fillers for thermoplastic composites of polystyrene. Mechanical properties, are examined, e.g., tensile modulus, tensile strength at maximum point, and the corresponding elongation and energy as well as impact strength of compression molded composites. To improve the compatability of wood fibers which are hydrophilic and the polymer matrix which is hydrophobic, poly[methylene(polyphenyl isoeyanate)] (2 and 8 wt % of polymer) was used as a coupling agent. The mechanical properties of the treated composites are improved up to 30% in fiber content whereas a downward trend for untreated composites was observed when an increase in fiber content occurred. The overall improvements in mechanical properties due to the addition of isocyanate can be explained by the linkage of isocyanate molecules with fiber matrix through the chain of covalent bonds and the interaction of π-electrons of benzene rings of polystyrene as well as isocyanate. As a result, poly[methylene(polyphenyl isocyanate)] forms a bridge between fiber and polymer on the interfaces. This result is instrumental for efficient stress transfer between cellulose fibers and thermoplastics. The performance of different pulps of various wood species as reinforcing fillers for thermoplastic composites is also examined.     

Mechanical properties of natural fibers/polyamides composites

The aim of this investigation has been to use high performance thermoplastic matrices such as polyamides instead of the commonly used polyolefins to develop natural fiber composites for substituting glass fibers without renouncing to their mechanical properties. For this purpose, different natural fibers such as flax, jute, pure cellulose, and wood pulps have been melt compounded with different polyamides to analyze the effect of fiber content on mechanical properties. Fibers have not been treated as polyamides are less hydrophobic than polyolefins. Thermal behavior of the different fibers was determined by thermogravimetry to know the boundary for processing at high temperatures, since the melting points of the polyamides are much higher than those of polyolefins and this could lead to a higher degradation of the natural fibers. Rheological parameters were deduced by measuring torque values during the mixing process. Flexural and tensile modulus and strength of composites were analyzed, finding an increase in the mechanical properties compared with the unreinforced matrix that turns natural fibers into a considerable reinforcement offering a wealth of possibilities for industrial applications. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Use of wood fibers in thermoplastic composites II: Polyethylene

Wood fibers of aspen in the form of chemithermomechanical pulp (CTMP) has been used as reinforcement in polyethylene (PE). The secant modulus, tensile strength, energy, and elongation at yield were measured. It was found that the mechanical properties of the composite were higher than those of PE by a factor of 2.6 for modulus, 2.3 for stress, and 2.1 for energy at yield. Compared to glass fiber composites, the CTMP composites showed higher elongation, about 100 percent higher energy, 106 percent higher stress, and 75 percent higher modulus. Note that the cost of treated wood fibers is several times lower than that of treated glass fibers.     

Use of wood fibers in thermoplastics. VII. The effect of coupling agents in polyethylene–wood fiber composites

Linear low density polyethylene (LLDPE) was reinforced with different wood fibers, aspen chemithermomechanical pulp (bleached and unbleached), and other commerical wood pulps. Silane coupling agents A-172, A-174, A-1100, and polymethylene polyphenyl isocyanate were used to improve the bonding between the fiber and matrix. LLDPE filled with pretreated wood fiber produced a significant improvement in tensile strength and modulus. Comparison of tensile and impact properties of wood fiber composites with mica and glass fiber composites shows the potential advantage (in terms of material cost and specific properties) of wood fiber as a reinforcement.     

Improvement in impact‐, tensile‐, and dynamic properties of injection molded wheat‐pulp‐polypropylene composites through fiber finishing

This study was focused on the improvement of mechanical properties of injection molded wheat‐pulp polypropylene (PP) composites through fiber surface modifications. Ten different sizing and finishing agents, including fats, starch derivatives, and polysiloxanes were used as surfactants for the cellulosic pulp. As a result of polydimethylsiloxane treatment (0.3 wt %), impact strength was increased by 85%, tensile strength by 23%, and an augmentation in tensile modulus of 12% was also achieved. In consideration of the dynamic mechanical properties, the stronger effects of the modifiers on the storage‐ modulus were observed with increasing temperature. A new approach quantifying the extent of the dispersion of the pulp fibers using image analysis through transmission light micrographs was tested. The enhancement of tensile strength, tensile modulus, and impact strength could be attributed to the improved dispersion of the cellulosic fibers. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Microstructure and fracture behavior of (co)injection‐molded polyamide 6 composites with short glass/carbon fiber hybrid reinforcement

The mechanical and fracture properties of injection molded short glass fiber)/short carbon fiber reinforced polyamide 6 (PA 6) hybrid composites were studied. The short fiber composites of PA 6 glass fiber, carbon fiber, and the hybrid blend were injection molded using a conventional machine whereas the two types of sandwich skin–core hybrids were coinjection molded. The fiber volume fraction for all formulations was fixed at 0.07. The overall composite density, volume, and weight fraction for each formulation was calculated after composite pyrolysis in a furnace at 600°C under nitrogen atmosphere. The tensile, flexural, and single‐edge notch‐bending tests were performed on all formulations. Microstructural characterizations involved the determination of thermal properties, skin–core thickness, and fiber length distributions. The carbon fiber/PA 6 (CF/PA 6) formulation exhibits the highest values for most tests. The sandwich skin‐core hybrid composites exhibit values lower than the CF/PA 6 and hybrid composite blends for the mechanical and fracture tests. The behaviors of all composite formulations are explained in terms of mechanical and fracture properties and its proportion to the composite strength, fiber orientation, interfacial bonding between fibers and matrix, nucleating ability of carbon fibers, and the effects of the skin and core structures. Failure mechanisms of both the matrix and the composites, assessed by fractographic studies in a scanning electron microscope, are discussed. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 957–967, 2005     

The Mechanical Properties of Wood Fiber-reinforced Polymethylmethacrylate

Abstract

The mechanical properties, e.g. tensile modulus (at 0.1% strain), tensile strength at maximum point and corresponding elongation and breaking energy, as well as impact strength, of compression molded PMMA and PMMA filled with wood fibers (10%-40% by weight of composite) have been investigated. Optimization of molding conditions, (e.g. temperature, time, pressure and mixing aids) was carried out. In optimum conditions of mixing and molding, the effect of different parameters, (e.g. nature and concentration of coupling agents (isocyanates), coating treatment, nature of wood species in the form of various pulps) on the mechanical properties of the resulting composites were evaluated. PMPPIC having 2%-4% (by weight of polymer) was found to behave as a true coupling agent because modulus as well as the tensile and impact strengths were improved. Moreover, PMPPIC acted as a coupling agent even when it was used for treatment of PMMA and fiber or to precoat the fiber. A distinct effect of the morphology of wood species and fiber-making techniques on the mechanical properties of wood fiber-filled composites was also observed.     

Alkali–methanol–anthraquinone pulping of Miscanthus x giganteus for thermoplastic composite reinforcement

The potential of pulp fiber–reinforced thermoplastics is currently not fully explored in composites. One of the main reasons is that pulp fibers are extracted for the use in papermaking and are thus not optimized for use as reinforcements in thermoplastics. Furthermore, currently used processing methods constitute several severe thermomechanical steps inducing premature degradation of the fibers. A systematic development of these composite materials requires the study of both these aspects. The goal of this work was to optimize fiber extraction against properties relevant to the reinforcement of thermoplastics. To this end, thick‐walled Miscanthus x giganteus pulp fibers were selected. The fibers were pulped by the alkaline–methanol–anthraquinone process. An unreplicated factorial design was applied to determine the effect of key operating variables on fiber thermal stability and mechanical properties. The thermomechanical properties of pulp fibers depend primarily on the morphology and chemical composition of the fiber resource in terms of the respective amounts of lignin, hemicellulose, and cellulose, all strongly influenced by the choice of pulping conditions. Optimal pulping parameters were identified, allowing production of fibers thermally stable up to 255°C with an aspect ratio of 40, a straightness of 95%, and tensile strength as high as 890 MPa. Specific stiffness and strength values with respect to density and material cost of 56 GPa m^?3 $^?1 and 820 MPa m^?3 $^?1 were highly competitive with glass fibers, with corresponding values of 15 GPa m^?3$^?1 and 270–490 MPa m^?3 $^?1, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2132–2143, 2004     

Use of wood fibers in thermoplastic composites

Wood fibers from aspen and spruce have been used for filler and reinforcement of polystyrene. The wood fibers used were in the form of refined wood. In order to improve compatibility of wood fibers with polymeric matrices, fibers have been modified by copolymerization with styrene. The kanthate method of grafting employing the ferrous-hydrogen peroxide catalytic system was used for fiber treatment. The following properties of composites have been measured: elastic-modulus, tensile strength, and energy absorbed at break. In summary, it has been found that the composites from grafted fibers showed superior mechanical properties to those with original fibers. In general, as a filler, the aspen fibers were superior to spruce, and the shorter fibers superior to longer ones. Mechanical properties of composites as compared to polystyrene were improved as follows: elastic modulus +37 percent; tensile strength +35 percent and energy at breakup by 43.5 percent. The best composites properties have been achieved at 40 percent of fiber fraction present.     

Spectroscopic Study of Tempo-Oxidized Deinked Pulp

Abstract

Deinked pulps are not currently used in value-added paper manufacturing. To implement their use, both strength and optical properties must be improved. TEMPO oxidation has been shown to improve strength properties of thermomechanical and deinked pulps. However, a significant reduction of the pulp brightness results due to yellowing of mechanical fibers. Spectroscopic techniques were used to investigate the effect of TEMPO oxidation on deinked fiber properties. Fourier transform infra-red (FTIR) spectroscopy and UV/VIS spectrum showed that oxidation conditions are driving important chemical reactions that affect optical properties. Results indicated that ortho-quinone compounds as well as carboxylic groups are generated depending on oxidation conditions resulting in pulp brightness decrease. Spectroscopic studies also revealed that residual ink detachment from fiber surfaces is occurring during oxidation contributing to improve pulp brightness.     

Lignocellulosic polymer composite IV

Palm leaves as a woody lignocellulose, together with polystyrene, were used to produce composites. Chemithermal mechanical pulps (CTMP) were obtained from palm leaves under alkaline or acidic conditions. Appropriate bending strength was obtained from palm leaves and their CTMP pulps prepared under neutral or acidic conditions. The bulky fibers resulted from the alkaline pulps lead to composites of low bending strength. Thus, the cooking conditions of the palm leaves to obtain CTMP pulp play an important role on the properties of the composites. The nonbulky fibers lead to the formation of trapped pockets air as the number of the hydrogen bond are few. The presence of these air pockets allows the polystyrene solution to enter forming bonding between the interfaces. It is also found that the lower the density of the composites, the lower the internal bond strengths. The chemical constituents of the CTMP pulps, as well as the yields of the pulps, may influence the properties of the composites. Increasing the percentage of polystyrene in the composites, the mechanical properties increased. The water uptake and the swellability decreased until 20% polystyrene concentration and then levelled off. The thickness and density behaved the same. However, the type of substrate of the composite and the weight fraction are the important factors in determining the properties of the composites. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 845–855, 1998     

Bleached extruder chemi‐mechanical pulp fiber‐PLA composites: Comparison of mechanical,thermal, and rheological properties with those of wood flour‐PLA bio‐composites

An environmentally friendly bleached extruder chemi‐mechanical pulp fiber or wood flour was melt compounded with poly(lactic acid) (PLA) into a biocomposite and hot compression molded. The mechanical, thermal, and rheological properties were determined. The chemical composition, scanning electron microscopy, and Fourier transform infrared spectroscopy results showed that the hemicellulose in the pulp fiber raw material was almost completely removed after the pulp treatment. The mechanical tests indicated that the pulp fiber increased the tensile and flexural moduli and decreased the tensile, flexural, and impact strengths of the biocomposites. However, pulp fiber strongly reinforced the PLA matrix because the mechanical properties of pulp fiber‐PLA composites (especially the tensile and flexural strengths) were better than those of wood flour‐PLA composites. Differential scanning calorimetry analysis confirmed that both pulp fiber and wood flour accelerated the cold crystallization rate and increased the degree of crystallinity of PLA, and that this effect was greater with 40% pulp fiber. The addition of pulp fiber and wood flour modified the rheological behavior because the composite viscosity increased in the presence of fibers and decreased as the test frequency increased. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44241.     

改性处理对木纤维/聚乳酸生物可降解复合材料性能的影响

分别用硬脂酸和钛酸酯对木纤维进行改性,用注塑成型工艺制备木纤维/聚乳酸可生物降解复合材料。研究了改性剂用量对复合材料力学性能及生物降解性能的影响。结果表明:改性剂对木纤维进行处理后,复合材料的拉伸强度与冲击强度得到明显提高;钛酸酯偶联剂的改性效果优于硬脂酸。硬脂酸和钛酸酯改性剂一定程度上都可以改善复合材料的生物降解性能。     

Effect of packing pressure on fiber orientation in injection molding of fiber‐reinforced thermoplastics

Injection molding of fiber‐reinforced polymeric composites is increasing with demands of geometrically complex products possessing superior mechanical properties of high specific strength, high specific stiffness, and high impact resistance. Complex state of fiber orientation exists in injection molding of short fiber reinforced polymers. The orientation of fibers vary significantly across the thickness of injection‐molded part and can become a key feature of the finished product. Improving the mechanical properties of molded parts by managing the orientation of fibers during the process of injection molding is the basic motivation of this study. As a first step in this direction, the present results reveal the importance of packing pressure in orienting the fibers. In this study, the effects of pressure distribution and viscosity of a compressible polymeric composite melt on the state of fiber orientation after complete filling of a cavity is considered experimentally and compared with the simulation results of Moldflow analysis. POLYM. COMPOS. 28:214–223, 2007. © 2007 Society of Plastics Engineers     

缠绕用直接纱力学性能表征方法的研究及应用

模拟缠绕管道的纤维排布方式,对玻璃纤维单向织物进行特殊铺层设计,并采用真空辅助成型工艺制备连续玻璃纤维增强热固性树脂复合材料。通过对这类复合材料拉伸强度的测试,获得了与玻璃钢管道力学性能相对应的测试结果。经过实际应用,该测试方法可以用来表征连续玻璃纤维的力学性能,并能够应用在缠绕管道用直接纱的研究开发中。     

Processing and properties of solution impregnated carbon fiber reinforced polyethersulfone composites

Carbon fiber reinforced polymer composites are attractive because of their high stiffness and strength‐to‐weight ratios. In order to fully utilize the stiffness and strength of the reinforcement fiber, it is necessary to bring the polymer matrix and the reinforcement fiber together with homogeneous wetting. In this paper, a solution processing technique and the mechanical properties of carbon fiber reinforced polyethersulfone composites were investigated. The polymer was dissolved in cyclopentanone and fed onto a continuous carbon fiber tow using a drum winder. The solution‐processed composite prepregs were then layed up and compression molded into unidirectional composite panels for evaluation. The composite samples showed uniform fiber distribution and reasonably good wetting. The longitudinal flexural modulus was as high as 137 GPa, and longitudinal flexural strength 1400 MPa. In addition, the effects of polymer grade and processing conditions on the mechanical properties of the composites were discussed. It is suggested that the transverse properties and interlaminar fracture toughness could benefit from higher polymer matrix molecular weight. A careful design in the spatial distribution of the molecular weight would be necessary for practical applications.     

Effect of macromolecular coupling agent on the property of PP/GF composites

Silane‐grafted polypropylene manufactured by a reactive grafting process was used as the coupling agent in polypropylene/glass‐fiber composites to improve the interaction of the interfacial regions. Polypropylene reinforced with 30% by weight of short glass fibers was injection‐molded and the mechanical behaviors were investigated. The results indicate that the mechanical properties (tensile strength, tensile modulus, flexural strength, flexural modulus, and Izod impact strength) of the composite increased remarkably as compared with the noncoupled glass fiber/polypropylene. SEM of the fracture surfaces of the coupled composites shows a good adhesion at the fiber/matrix interface: The fibers are coated with matrix polymer, and a matrix transition region exists near the fibers. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1537–1542, 1999     

Effect of compounding on the properties of short fiber reinforced injection moldable thermoplastic composites

The mechanical properties of short-fiber-reinforced thermoplastic composites depend on the degree of interfacial bond strength between the fibers and polymer matrix. This interfacial bond strength can be increased by appropriate coupling agents. This study shows, for example, that an amino silane coupling agent improves the bond strength of nylon-aluminum fiber composites, but not polycarbonate-aluminum fiber composites. For cases where appropriate coupling agents are not available it is important to maintain as high a fiber aspect ratio as possible in a molded part. This study shows that a single screw compounder does less damage to glass or carbon fibers than a twin screw compounder under similar processing conditions when the polymer is in the form of pellets. When the polymer is supplied as a powder, satisfactory dry blends can be produced and the twin screw compounder does less damage to the fibers. In both cases, however, fibers initially 6 mm long are reduced to an average length less than 0.5 mm. The greatest degree of fiber size retention was observed when extrusion coated fiber pellets were used in the injection molding machine. The relationship between a fiber's tensile strength and the interfacial shear strength between a fiber and matrix yields a critical fiber aspect ratio below which the maximum reinforcing capability of the fibers are not being utilized. For the polymers investigated in this program, the critical aspect ratio for carbon fibers was found to be between 16 and 25 to 1. The polymers investigated include flame-retardant grades of acrylonitrile-butadiene-styrene (ABS) and poly(phenylene oxide)/polystyrene blend, nylon 6/6 and poly(phenylene sulfide).     

Properties of Isoprene Rubber Reinforced with Treated Bleached Kraft Cellulosic Fibers or Rayon Fibers

Abstract

Both native and regenerated (rayon) cellulosic fibers are potential reinforcing elements in rubbers due to their relatively good mechanical properties, suitable aspect ratio, low cost and low density. The properties of the cellulosic fibers can also be changed fairly easily by chemical treatment. The effects of two treatments, mercerization (NaOH-immersion) and benzylation, on the mechanical properties of a rubber-cellulose composite are here reported. The rubber matrix was isoprene and the fiber content 20% by volume (27% by weight). Mercerization of bleached kraft fibers gave a composite with a higher modulus and strength than was attained when untreated kraft fibers were used, whereas benzylation of both kraft fibers and rayon fibers caused a reduction in the strength and stiffness of the rubber composites. This is interpreted as being due to a decrease in the degree of interaction between the cellulose fiber and the matrix due to the benzylation. The effect of these treatments on the mechanical properties of single rayon fibers is also reported.     

Injection‐molded short hemp fiber/glass fiber‐reinforced polypropylene hybrid composites—Mechanical,water absorption and thermal properties

Natural fiber‐based thermoplastic composites are generally lower in strength performance compared to thermoset composites. However, they have the advantage of design flexibility and recycling possibilities. Hybridization with small amounts of synthetic fibers makes these natural fiber composites more suitable for technical applications such as automotive interior parts. Hemp fiber is one of the important lignocellulosic bast fiber and has been used as reinforcement for industrial applications. This study focused on the performance of injection‐molded short hemp fiber and hemp/glass fiber hybrid polypropylene composites. Results showed that hybridization with glass fiber enhanced the performance properties. A value of 101 MPa for flexural strength and 5.5 GPa for the flexural modulus is achieved from a hybrid composite containing 25 wt % of hemp and 15 wt % of glass. Notched Izod impact strength of the hybrid composites exhibited great enhancement (34%). Analysis of fiber length distribution in the composite and fracture surface was performed to study the fiber breakage and fracture mechanism. Thermal properties and resistance to water absorption properties of the hemp fiber composites were improved by hybridization with glass fibers. Overall studies indicated that the short hemp/glass fiber hybrid polypropylene composites are promising candidates for structural applications where high stiffness and thermal resistance is required. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2432–2441, 2007