Enhanced EMW absorption properties of SiCN/Fe/Ni ceramics modified with Fe/Ni bimetal

The SiCN/Fe/Ni ceramics codoped with iron acetylacetonate (FA) and nickle acetylacetonate (NA) was synthesized by polymer-derived ceramics (PDCs) method in this study. The microstructure, phase composition and electromagnetic wave (EMW) absorption properties of the samples were analyzed. The polarization loss and conduction loss of materials were analyzed by the direct current (DC) multimeter and the contribution rate of polarization loss was more than 94% in the whole frequency band. The results showed that C, SiC, Fe₂Si, Ni₃Si, γ- (Fe, Ni) and CNTs were formed after pyrolysis which provided lots of heterogeneous interface and enhanced the interfacial polarization. Meanwhile, Ni could enter the lattice of Fe and formed a unique electronic configuration, which reinforced the conductivity and stability of Fe. In addition, the in-situ generated Fe₂Si and Ni₃Si provided magnetic loss and conduction loss. The RL_min value of SiCN/Fe/Ni-3 ceramic was ?52.06 dB at 1.54 mm and the effective absorption band (EAB, RL ≤ ?10 dB) reached 4.21 GHz (13.79–18 GHz, 1.43 mm).     

Enhanced electromagnetic absorption properties of Fe-doped Sc2Si2O7 ceramics

Doping transition metal elements in a crystal causes distortion and defects in the lattice structure, which change the electronic structure and magnetic moment, thereby adjusting the electrical conductivity and electromagnetic properties of the material. Fe-doped Sc₂Si₂O₇ ceramics were synthesized using the sol-gel method for application to microwave absorption. The effect of Fe-doped content on the electromagnetic (EM) and microwave absorption properties was investigated in the Ku-band (12.4–18 GHz). As expected, the dielectric and magnetic properties improve substantially with increasing Fe content. Fe doping causes defects and impurity levels, which enhance polarization loss and conductance loss, respectively. Fe replaces Sc atoms in the ScO₆ octahedral structure, creating a difference in spin magnetic moments, which increases the magnetic moment. Moreover, the magnetic coupling of Fe and O atoms occurs at the Fermi level, which benefits magnetic loss. In particular, when the Fe content is 6%, the fabricated Fe-doped Sc₂Si₂O₇ ceramics show an absorption property with absorption peaks located at 14.5 GHz and a minimum reflection loss (RL_min) of ?12.8 dB. Therefore, Fe-doped Sc₂Si₂O₇ ceramics with anti-oxidation and good microwave absorption performance have a greater potential for application in high-temperature and water-vapor environments.     

Enhanced electromagnetic wave absorption performance of SiCN(Fe) fibers by in-situ generated Fe3Si and CNTs

The SiCN(Fe) fibers with excellent one-dimensional microstructure and electromagnetic wave (EMW) absorption performance were synthesized by combining polymer-derived ceramics (PDCs) method and electrospinning. The in-situ generation of Fe₃Si and CNTs by adding ferric acetylacetonate (FA) into the raw materials effectively improved the dielectric properties, magnetic properties and the impedance matching performance of the SiCN(Fe) fibers. The EMW absorption performance of SiCN(Fe) fibers were mainly based on dipole polarization loss, interface polarization loss and eddy current loss. The RL_min value of SiCN(Fe) fibers reached ?47.64 dB at 1.38 mm and the effective absorption band (EAB, RL ≤ ?10 dB) reached 4.28 GHz (13.72–18 GHz, 1.35 mm).     

Enhanced electromagnetic wave absorption of Fe-doped silicon oxycarbide nanocomposites

Polymer-derived ceramics (PDCs), such as SiOC, SiCN, SiBCN, and SiC are considered the best candidates for designing high-performance microwave absorber due to their controllable structure, homogeneous element composition at atom level, tunable electromagnetic and electrochemical properties. Herein, Fe ions doped silicon oxycarbide (Fe ions-SiOC) ceramics have been successfully fabricated via solvothermal method. The electromagnetic absorption performances of the nanocomposites prove to be controllable via tailoring Fe ion contents. The Fe ions effectively enhance both the interfacial polarization of amorphous SiOC, and the dielectric properties of the nanocomposites but barely effect magnetic properties of the nanocomposite. As for 0.16 mol/L-SiOC ceramics annealed at 1450°C, the effective absorption bandwidth as high as 2.00 GHz and reflection loss of −59.60 dB at 5.40 GHz with the thickness of 4.55 mm are obtained. Such work opens up a novel and simple route to scale up the PDC-based materials with broadband and excellent microwave absorbing performances.     

3D printed crack-free SiOC(Fe) structures with pyrolysis-induced carbon nanowires for enhanced wave absorption performance

High-performance SiOC(Fe) wave-absorbing ceramics, containing a large number of carbon nanowires, were successfully prepared using a combination of photopolymerization 3D printing technology and the polymer-derived ceramic pyrolysis method. By employing an optimized segmented slow heating scheme with extended holding time, the pyrolysis of SiOC(Fe) ceramics at 1000 °C facilitated the growth of carbon nanowires, Fe₃C and SiO₂ grains. These carbon nanowires were interlaced and interconnected within the samples, forming abundant conductive networks. This highly conducive network efficiently converted electromagnetic energy into thermal energy, effectively dissipating electromagnetic waves, and consequently enhancing the microwave absorption performance of ceramics. Moreover, this approach not only reduced ceramic cracks but also improved the dielectric loss performance of the materials, achieving a minimum reflectivity value of −35.72 dB. The SiOC(Fe) ceramics added with 5 wt% VcFe effectively enhanced the magnetic loss of the material, reduced the difference between the relative complex permeability (μ_r) and the relative complex dielectric constant (ε_r), and improved the impedance matching between the material surface and air, thereby further improving its microwave absorption performance. This resulted in an increase in the maximum effective absorption bandwidth of the material to 12.7 GHz at 5 mm. This study offers a promising solution for the preparation of ceramic matrix composite materials incorporating carbon nanowires, magnetic particles and ceramic precursors, which would be potentially valuable for radar detection and sensor applications.     

Nano-SiC-decorated Y2Si2O7 ceramic for enhancing electromagnetic waves absorption performance

To improve the electromagnetic (EM) wave absorption performance of rare earth silicate in harsh environments, this work synthesized dense SiC–Y₂Si₂O₇ composite ceramics with excellent EM wave absorption properties by using the polymer permeation pyrolysis (PIP) process, which introduced carbon and SiC into a porous Y₂Si₂O₇ matrix to form novel composite ceramics. SiC–Y₂Si₂O₇ composite ceramics with different numbers of PIP cycles were tested and analysed. The results show that the as-prepared composites exhibit different microstructures, porosities, dielectric properties and EM wave absorption properties. On the whole, the SiC–Y₂Si₂O₇ composite ceramics (with a SiC/C content of 29.88 wt%) show superior microwave absorption properties. The minimum reflection loss (RL_min) reaches ?16.1 dB when the thickness is 3.9 mm at 9.8 GHz. Moreover, the effective absorption bandwidth (EAB) included a broad frequency from 8.2 GHz to 12.4 GHz as the absorbent thickness varied from 3.15 mm to 4.6 mm. In addition, the EM wave absorption mechanism was analysed profoundly, which ascribed to the multiple mediums of nanocrystalline, amorphous phases and turbostratic carbon distributed in the Y₂Si₂O₇ matrix. Therefore, SiC–Y₂Si₂O₇ composite ceramics with high-efficiency EM wave absorption performance promise to be a novel wave absorbing material for applications in harsh environments.     

Lightweight and resilient SiOC/SiC foam with efficient electromagnetic wave absorption and high-temperature stability

Integrating multiple functions such as high electromagnetic (EM) wave absorption, thermal insulation, and resilience into one material is critical, especially for applications in harsh environment. SiC ceramic has received considerable attention as high-temperature wave absorber, but its applications are limited by common wave absorption performance and brittleness of ceramics. Here by incorporating SiO₂ with SiC in a unique three-dimensional network structure, SiOC/SiC foam consisting of abundant SiOC thin flakes interconnected by numerous long interweaving SiC nanowires have been prepared. The foam shows high EM wave absorption with minimum reflection loss of −30.23 dB, broad effective absorption bandwidth of 5.4 GHz, and a nearly complete compressive resilience from 10% strain. Besides, the foam displays high-temperature resistance up to 1400°C in air and good thermal insulation performance. Such multifunctional material is promising for applications in advanced aerospace industry under extreme conditions.     

Construction of Si3N4/SiO2/SiC–Y2Si2O7 composite ceramics with gradual impedance matching structure for high-temperature electromagnetic wave absorption

Good impedance matching is vital in upgrading the performance of electromagnetic (EM) wave-absorbing materials. In this study, Si₃N₄/SiO₂/SiC–Y₂Si₂O₇ composite ceramics were synthesized by sintering and chemical vapor infiltration (CVI) technology with gradual impedance matching. The relationship between the microstructure of the as-prepared composite ceramics and EM wave absorption characteristics was thoroughly explored. It was found that the amorphous Si₃N₄, SiO₂, and SiC layers were constructed with a gradual impedance matching structure, which not only improved impedance matching but also increased the number of nano interfaces. More importantly, SiC nanocrystals effectively increased the conduction loss, and the presence of defects and nanoscale heterogeneous interfaces further increased the polarization loss. Consequently, the as-prepared composite ceramics displayed enhanced EM wave absorption properties, with a minimum reflection coefficient (RC_min) value of less than ?20 dB over a temperature range of 25 °C (RT)-300 °C, and an effective absorption bandwidth (EAB) maintained at 4.2 GHz with the thickness range of 3.75–4.75 mm. These results demonstrated the practical significance of high-performance EM wave absorption materials that can be applied in high-temperature and water vapor environments.     

Core-shell structured iron-containing ceramic nanoparticles: Facile fabrication and excellent electromagnetic absorption properties

In this work, novel core-shell structured Fe₃Si@C/SiC/Fe₃O₄/SiO₂ nanoparticles were fabricated via a polymer-derived ceramic approach, starting from sol-like polycarbosilane-encapsulated polynuclear carbonyl iron nanoparticles and with pitch as an isolator to avoid aggregation during polymer-to-ceramic transformation. Elemental analysis, X-ray photoelectron spectroscopy, X-ray diffraction, transmission electron microscope, vibrating sample magnetometer and vector network analyzer were employed to investigate the composition, nano/microstructure, morphology, and dielectric/magnetic properties. The results show that the size of obtained Fe₃Si@C/SiC/Fe₃O₄/SiO₂ nanoparticles is in the range of 2-200 nm. And the unique core-shell structure with the hetero-interface combined with simultaneous dielectric and magnetic loss endow Fe₃Si@C/SiC/Fe₃O₄/SiO₂ nanoparticles outstanding electromagnetic (EM) wave absorbing performance. With a sample thickness of 4.5 mm, the minimum reflection coefficient (RC) of the composites Fe₃Si@C/SiC/Fe₃O₄/SiO₂ mixed with paraffin wax reaches −44.7 dB, indicating that more than 99.99% EM waves can be attenuated by the composites. By adjusting the sample thicknesses, the effective bandwidth (the bandwidth of RC values lower than −10 dB) amounts 9.5 GHz (from 2.5 to 12.0 GHz), covering the whole C and X bands.     

Enhanced electromagnetic microwave absorption of SiC nanowire-reinforced PDC-SiC ceramics catalysed by rare earth

Rare earth elements can modulate the dielectric constant of materials and significantly improve their dielectric properties. Herein, SiCnws/SiC ceramics were prepared through polymer derived ceramics (PDCs) technology with rare earth Sc particles as the catalyst. The Sc particles promote the precipitation of SiC and C from the matrix. Furthermore, the SiCnws, grown via the vapour-liquid-solid (VLS) mechanism, construct the three dimensional (3D) network structure to improve impedance matching and loss characteristics. Remarkably, the SiCnws/SiC ceramics minimum reflection coefficient (RC_min) achieved a value of ?33.2 dB at 9.4 GHz with a thickness of 2.75 mm, and the effective absorption bandwidth (EAB) was 4.2 GHz covering the whole X band. When microwaves permeated into the SiCnws/SiC ceramics, those trapped in the 3D network structure underwent a variety of microwave energy dissipation processes, including multiple reflections, scattering, and interface and dipole polarisation. Consequently, SiCnws-reinforced PDC-SiC ceramics catalysed by rare earth emerge as a promising new approach to enhance electromagnetic (EM) wave absorption performance.     

Polymer-derived Co2Si(Co)/SiCN composite ceramics with tunable microwave absorption properties

In this paper, Co₂Si(Co)/SiCN composite ceramics were synthesized by simple precursor-derived ceramics method. The phase composition, morphology, and microwave absorption properties of Co₂Si(Co)/SiCN composite ceramics at different pyrolysis temperatures (1000–1400°C) were studied. When pyrolysis temperature was 1300°C, carbon nanowires (CNWs), Co₂Si, Si₂N₂O, SiC and Si₃N₄ were in situ generated and the best electromagnetic wave (EMW) absorption performance was obtained. The minimum reflection loss reached−50.04 dB at 4.81 mm, and the effective absorption bandwidth broadened to 3.48 GHz (14.52–18 GHz) at 1.31 mm. The excellent EMW absorption performance mainly comes from the coexistence of multiple loss mechanisms, including the magnetic loss of Co₂Si, the conduction loss of CNWs, and the heterogeneous interfaces polarization between varieties of nanocrystals and amorphous ceramic matrix. By adjusting the sample thickness from 1 to 5 mm, the effective absorption of S1300 can cover the entire X and Ku bands, from 3.36 to 18 GHz. This study provides a simple way to synthesize high performance ceramic-based microwave absorbing materials.     

Microstructural evolution and microwave transmission/absorption transition in polymer-derived SiOC ceramics

Herein, we present the structural evolution of polymer-derived SiOC ceramics with the pyrolysis temperature and the corresponding change in their microwave dielectric properties. The structure of the SiOC ceramics pyrolyzed at a temperature lower than 1200 °C is amorphous, and the corresponding microwave complex permittivity is pretty low; thus, the ceramics exhibit wave transmission properties. The Structural arrangement of free carbon in the SiOC ceramics mainly happens in the temperature range of 1200 °C-1300 °C due to the separation from the Si–O–C network and graphitization, while the structural arrangement of the Si-based matrix mainly occurs in the range of 1300 °C-1400 °C owing to the separation of SiC₄ from the Si–O–C network to form nanocrystalline SiC. In pyrolysis temperature range of 1200 °C-1400 °C, the microwave permittivity of SiOC shows negligible change. At a pyrolysis temperature exceeding 1400 °C, the carbothermal reaction of free carbon and the Si–O backbone becomes significant, leading to the formation of crystalline SiC. The as-formed SiC and residual defective carbon improve the polarization loss of SiOC ceramics. In this case, the SiOC ceramics show significantly increased complex permittivity, exhibiting electromagnetic absorption characteristics. These characteristics promote the application of polymer-derived SiOC ceramics to high-temperature electromagnetic absorption materials.     

In-situ pyrolyzed polymethylsilsesquioxane multi-walled carbon nanotubes derived ceramic nanocomposites for electromagnetic wave absorption

Iron acetylacetonate (Fe(acac)₃) modified polymethylsilsesquioxane (PMS), simplified as PMS(Fe), was firstly obtained from PMS and Fe(acac)₃ via the condensation reaction. Multi-walled carbon nanotubes (MWCNTs) were then introduced to fabricate the corresponding MWCNTs/SiC nanocrystals/amorphous SiOC ceramic composites via pyrolyzed process. Owing to the catalytic effect of iron and heterogeneous nucleation promoted by MWCNTs, SiC nanocrystals were separated from SiOC amorphous ceramic matrix under 1400?°C. When the mass fraction of MWCNTs was 9?wt%, the obtained MWCNTs/SiC nanocrystals/amorphous SiOC ceramic composite (C9) demonstrated high microwave-absorbing properties. The minimum reflection loss (RL_min) and effective absorption bandwidth (EBA) of the obtained C9 at X-band (8.2–12.4) reached ?61.8?dB and 2.6?GHz (a thickness of 2.19?mm), respectively. Compared with other polymer-derived ceramics (PDCs), the RL_min was higher and the required thickness was thinner. This excellent microwave-absorbing property was due to the interfacial polarization relaxation generated between nanocrystals (MWCNTs & SiC) and amorphous SiOC, and the formed complete conductive networks inside the ceramic composites.     

Impedance matching optimization of SiCf/Si3N4–SiOC composites for excellent microwave absorption properties

SiC fiber reinforced ceramic matrix composites (SiC_f-CMCs) are considered to be one of the most promising materials in the electromagnetic (EM) stealth of aero-engines, which is expected to achieve strong absorption and broad-band performance. Multiscale structural design was applied to SiC_f/Si₃N₄–SiOC composites by construction of micro/nanoscale heterogeneous interfaces and macro double-layer impedance matching structure. SiC_f/Si₃N₄–SiOC composites were fabricated by using SiC fibers with different conductivities and SiOC–Si₃N₄ matrices with gradient impedance structures to improve impedance matching effectively. Owing to its unique structure, SiC_f/Si₃N₄–SiOC composites (A3-composites) achieved excellent EM wave absorption performance with a minimum reflection coefficient (RC_min) of ?25.1 dB at 2.45 mm and an effective absorption bandwidth (EAB) of 4.0 GHz at 2.85 mm in X-band. Moreover, double-layer SiC_f/Si₃N₄–SiOC with an improved impedance matching structure obtained an RC_min of ?56.9 dB and an EAB of 4.2 GHz at 3.00 mm, which means it can absorb more than 90% of the EM waves in the whole X-band. The RC is less than ?8 dB at 2.6–2.8 mm from RT to 600 °C in the whole X-band, displaying excellent high-temperature absorption performance. The results provide a new design opinion for broad-band EM absorbing SiC_f-CMCs at high temperatures.     

Enhanced microwave-absorption properties of polymer-derived SiC/SiOC composite ceramics modified by carbon nanowires

Novel microwave-absorbing SiOC composite ceramics with dual nanowires (carbon nanowires (CNWs) and SiC nanowires) with high performances were fabricated by using the polymer-derivation method and heat treatment in Ar atmosphere. The introduction of CNWs in the amorphous SiOC ceramics promotes the ceramic crystallization into SiC nanoparticles and SiC nanowires at lower annealing temperatures, which leads to multi-phases and multiple nano heterogeneous interfaces. The distinctive architectures largely increase the interfacial and dipole polarizations of the composite ceramics. The CNWs/SiC/SiOC composite ceramics exhibit excellent microwave-absorption properties in the Ku band (12.4–18 GHz). The minimum reflection coefficient (RC) is -24.5 dB at a thickness of 1.8 mm, while the maximum effective absorption bandwidth (EAB, the corresponding frequency band in which RC is smaller than -10 dB) is 4.8 GHz at a thickness of 1.9 mm, which make the CNWs/SiC/SiOC composite ceramics promising electromagnetic-wave-absorbing materials.     

Kr ion irradiation study of polymer-derived SiFeOC–C–SiC nanocomposite

This study focuses on the pyrolysis and ion irradiation behaviors of polymer-derived SiFeOC–C–SiC ceramic. The pyrolyzed material is composed of SiO₂ and SiOC (amorphous), carbon (amorphous and turbostratic), and Fe₃Si and β-SiC (nanocrystalline). Irradiation was carried out at both room temperature and 600°C using 400 keV Kr ions with fluences of 4 × 10¹⁵ and 1 × 10¹⁶ ions cm⁻², respectively. The Fe₃Si and SiC nanocrystals are stable against irradiation up to 3 displacement per atom (dpa) at room temperature and up to 12 dpa at 600°C. The SiOC tetrahedrals show phase separation and minor carbothermal reduction. The high irradiation resistance and the dense, defect-free amorphous microstructure of SiFeOC–C–SiC after prolonged irradiation demonstrate its great potential for advanced nuclear reactor applications.     

Enhanced electromagnetic microwave absorption properties of SiCN(Fe) ceramics produced by additive manufacturing via in-situ reaction of ferrocene

SiCN(Fe) ceramics with excellent electromagnetic wave (EMW) absorption performance were successfully prepared from a preceramic polymer doped with ferrocene. Additive manufacturing (Digital Light Processing), providing enhanced structural design ability, was employed to fabricate samples with complex architectures. During pyrolysis, ferrocene catalyzed the in-situ formation of a large amount of turbostratic carbon, graphite and SiC nanosized phases, which formed carrier channels in the electromagnetic field and increased the conductivity loss. Meanwhile, it also increased the dipole polarization, interface polarization and the dielectric properties of the material, which finally enhanced the EMW absorption capacity of SiCN(Fe) ceramics. When containing 0.5 wt% ferrocene, the material showed good performance with EAB 4.57 GHz at 1.30 mm, and RL_min −61.34 dB at 2.22 mm. The RL_min of 3D-SiCN-0.5 ceramics was −6 dB, and the RL of the X-band was lower than −4 dB at 2 mm.     

High temperature anti-oxidative and tunable wave absorbing SiC/Fe3Si/CNTs composite ceramic derived from a novel polysilyacetylene

With the rapid development of high power electromagnetic (EM) equipment and high-speed aircraft, the powerful and high oxidation-resistance absorbers are fundamentally desirable for the EM field. Herein, a novel high temperature anti-oxidative SiC/Fe₃Si/CNTs composite is synthesized by a facile polymer derived ceramic (PDC) route from a Fe-containing polysilyacetylene (PSA). The microstructure of as-prepared SiC/Fe₃Si/CNTs composite absorber is featured by micro-sized SiC ceramic grains with spherical Fe₃Si nanoparticles and carbon nanotubes (CNTs) attached to. The vector network analyzer tests show a tunable wave-absorbing performance by adjusting the thickness of layer, and the effective bandwidth (the reflection loss < −10 dB) is 3.3–16.8 GHz for the sample S-1400 (heat treatment at 1400 °C in nitrogen flow). The minimal RL value is −41.2 dB at 10.5 GHz at a thickness of 2 mm and an effective bandwidth is nearly 4 GHz (12.9–16.9 GHz) at the thickness of only 1.5 mm. Moreover, after the oxidation treatment at 800 °C in the air, this absorber maintains the main structure and shows a good high temperature oxidation resistance. This absorber still remains excellent wave absorption property, in view of a minimal RL value of −40 dB at the thickness of 3 mm and a bandwidth of 4.8 GHz (10.4–15.2 GHz) at the thickness of 2.5 mm. The mechanism of high EM wave absorption performance is studied and attributed to the impendence matching, polarization, and the magnetic properties. Thus, the SiC/Fe₃Si/CNTs composite is a promising EM absorber for high-temperature EM wave-absorbing applications.     

In-situ TEM study of Kr ion irradiation tolerance of SiFeOC nanocomposite

In this work, ion irradiation of polymer derived SiFeOC nanocomposite was carried out using 1.2 MeV Kr ions at room temperature and 600°C. The starting composite was composed of Fe₃Si, SiC, SiOC, SiO₂, and graphitic C. In-situ TEM investigations show uniform distribution of nano-crystalline Fe₃Si and SiC phases in the amorphous SiOC matrix. During ion irradiation, the SiOC bulk microstructure and interfaces between Fe₃Si or SiC crystallites and the SiOC matrix remain defect-free and demonstrate outstanding ion irradiation resistance. At room temperature, the crystalline domains are stable up to 2 dpa. At 600°C, Fe₃Si crystallites are more stable than SiC; SiC crystallites are stable up to 4 dpa while the Fe₃Si crystallites are stable up to 10 dpa. These crystallites also coalescence and amorphize simultaneously during ion irradiation. The exceptional tolerance to defect formation and irradiation of the SiFeOC nanocomposite provides important guidance to developing irradiation resistant fuels for advanced gas cooled reactors.     

Adjustable iron-containing SiBCN ceramics with high-temperature microwave absorption and anti-oxidation properties

Quaternary siliconboron carbonitride (SiBCN) ceramics show excellent high-temperature stability and oxidation resistance, indicating great potential as high-temperature electromagnetic (EM) wave absorbing materials. In this contribution, an efficient and facile method was developed to prepare bulk iron-containing SiBCN (Fe–SiBCN) ceramics with remarkable EM wave absorption at high temperature by pyrolyzing boron and iron containing precursors (PSZV-B–Fe). The introduction of boron and iron not only improves the high-temperature stability but also influences the complex permittivity and EM wave absorption. The minimum reflection coefficient (RC_min) is −61.05 dB, and the effective bandwidth absorption (EAB) is 3.35 GHz (9.05–12.4 GHz). The RC_min will be decreased to −52.3 dB at 600°C as well as the EAB covers more than 67% of the X band (2.8 GHz). The high-temperature stable Fe–SiBCN ceramics with adjustable dielectric properties can be utilized as high-performance EM wave-absorbing materials in high-temperature and harsh environments.