Electromagnetic shielding properties of carbon‐rich chemical vapor infiltration‐prone silicon carbide matrix composites

This study focuses on the electromagnetic interference shielding effectiveness (EMI SE) of SiC nanowire/SiC ceramic composites (SiC_nw/SiC) manufactured by chemical vapor infiltration of SiC_nw aerogels with carbon‐rich SiC. The total EMI SE of a 1.0 mm thick ceramic composite specimen with density of only 2.68 g/cm³, was found to be 43‐44 dB, which indicates an excellent EM shielding capability of the ceramic composite corresponding to blocking of 99.99% of the incident EM signal. It was found that the carbon‐rich CVI‐SiC matrix possess excellent EM shielding properties, therefore, the CVI‐SiC CMCs themselves possess an excellent EM shielding property as a result of the carbon‐rich SiC matrix.     

Waste cotton Fabric/MXene composite aerogel with heat generation and insulation for efficient electromagnetic interference shielding

Electromagnetic interference (EMI) shielding materials have become more and more indispensable due to serious electromagnetic-radiation pollution. Herein, waste cotton cellulose aerogels were prepared by dissolving waste cotton fabrics (WCF) in NaOH/urea aqueous solution, and MXene nanosheets were subsequently deposited on the cellulose aerogels by a facile dip coating method to obtain WCF/MXene composite aerogels. The WCF/MXene composite aerogels with highly porous network structure show remarkable electrical conductivity (8.2 Ω/sq of surface resistance), high EMI shielding effectiveness (EMI SE) in the range of 2–18 GHz (39.3–48.1 dB). The WCF/MXene aerogel possesses high SSE and SSE/t of 677.94–829.74 dB cm³ g^?1 and 3512.62–4299.17 dB cm² g^?1, respectively (2–18 GHz). In addition, the heating temperature of WCF/MXene composite aerogels reaches 199 °C when 3 V positive voltage is applied on them. The WCF/MXene composite aerogels possess excellent electromagnetic shielding effectiveness, heat generation property and insulation, which can be potentially used as multifunctional materials for EMI shielding, electrical-heating and high temperature protection.     

Strong and Flexible Carbon Fiber Fabric Reinforced Thermoplastic Polyurethane Composites for High‐Performance EMI Shielding Applications

Electromagnetic shielding materials play a significant role in solving the increasing environmental problem of electromagnetic pollutions. The commonly used metal‐based electromagnetic materials suffer from high density, poor corrosion resistance, and high processing cost. Polymer composites exhibit unique combined properties of lightweight, good shock absorption, and corrosion resistance. In this study, a novel high angle sensitive composite is fabricated by combining carbon fiber (CF) fabric with thermoplastic polyurethane elastomer (TPU). The effect of stacking angle of CF fabric on EMI shielding performance of composite is studied. When the stacking angle of CF fabric changed, the electromagnetic interference (EMI) shielding effectiveness (SE) of CF fabric/TPU composite can reach a maximum of 73 dB, and the tensile strength can reach 168 MPa. In addition, the composite has anisotropic conductivity, which is conductive along the plane direction and nonconductive along the thickness direction. Moreover, the CF fabric/TPU composite manifests exceptional EMI‐SE/density/thickness value of 383 dB cm² g^?1, which is higher than most of current EMI shielding composites reported in literature. In summary, CF fabric/TPU composite is an excellent EMI shielding material that is lightweight, highly flexible, and mechanically robust, which can be applied to the field of aerospace and some intelligent electronic devices.     

Roll-to-roll processable MXene-rGO-PVA composite films with enhanced mechanical properties and environmental stability for electromagnetic interference shielding

MXene films promise potential electromagnetic interference (EMI) shielding materials, but poor scalable processability, environmental instability, and weak mechanical properties severely restrict their applications. Herein, we engineer the large-area, high-performance, and compact nacre-like MXene-based composite films through cooperative co-assembly of Ti₃C₂T_X MXene and reduced graphene oxide (rGO) in the presence of polyvinyl alcohol (PVA). The resulting MXene-rGO-PVA composite films benefit from enhanced bonding strength and extra chain bridging effect of linear PVA molecules enriched with hydroxyl groups. Therefore, the composite film achieves high tensile strength (～238 MPa) and toughness (～1.72 MJ m^?3) while having high conductivity of ～32 S cm^?1. A significant EMI shielding effectiveness (41.35 dB) is also demonstrated, with an excellent absolute shielding effectiveness of ～20,200 dB cm² g^?1 at only 12-μm thickness. Moreover, due to the synergistic effect of multiple components, the composite films maintain a stable EMI shielding performance in harsh environments (sonication, hot/cold annealing, and acid solution) with mechanical properties that fluctuate only within 10% compared to the original film. More importantly, commercial polyethylene terephthalate release liner can be applied for the film coating, facilitating continuous roll-to-roll production of large-area films and future applications.     

Electromagnetic Interference Shielding Foams Based on Poly(vinylidene fluoride)/Carbon Nanotubes Composite

Polymeric electromagnetic interference (EMI) shielding foaming materials are found and applied in many frontier fields such as aerospace, transportation, and portable electronics. In this paper, a foam based on a composite system of poly(vinylidene fluoride) (PVDF) filled with carbon nanotubes (CNTs) is prepared for EMI shielding properties by using a solid-state supercritical CO₂ foaming strategy. PVDF is chosen as the matrix because of its excellent chemical resistance, thermal stability, and flame retardancy. The inclusion of CNTs renders this composite system enhanced complex viscosity and storage modulus by about two orders of magnitude. The electrical conductivity and EMI specific shielding effectiveness of obtained foams can be adjusted and reached the optimum value of 0.024 S m⁻¹ and 29.1 dB cm³ g⁻¹, respectively, originating from the gradual development of interconnected CNTs and conductive CNTs network as well as the introduction of cell structure in PVDF matrix. Interestingly, the reorientation of CNTs caused by foaming process results in electrical conductivity percolation threshold of PVDF/CNTs foams markedly decreases, in comparison to their unfoamed samples. This study provides a facile, efficient, green, and economic route for the preparation of EMI shielding foams consisted of fluorinated polymers and carbonaceous fillers.     

Improved dielectric and electromagnetic interference shielding properties of ferrocene-modified polycarbosilane derived SiC/C composite ceramics

In order to enhance the dielectric and electromagnetic interference shielding (EMI) properties, the SiC/C composite ceramics were fabricated by pyrolysis of ferrocene-modified polycarbosilane. The microstructure evolutions, dielectric properties, EMI and microwave absorption properties of SiC/C composite ceramics were investigated. The increases of both ferrocene contents and annealing temperatures led to the increases of crystallizations of SiC and carbons. Crystallized carbons including carbon nanowires, turbostratic carbons, onion-like carbons and graphene-like carbons were obtained in the materials. The carbon nanowires were longest when the 5 wt.% ferrocene-modified polycarbosilane was annealed at 1250 °C. These carbons played a more important role than SiC in the increases of dielectric and EMI properties. The average real and imaginary permittivities of materials increased from 4.4 and 0.7 to 38.9 and 39.6, respectively. The materials exhibited high total shielding effectiveness, high absorption shielding effectiveness and low reflection shielding effectiveness, which were 36.6, 30.1 and 6.5 dB, respectively.     

Synthesis and tunable electromagnetic shielding and absorption performance of the three-dimensional SiC nanowires/carbon fiber composites

Silicon-carbide nanowires (SiCnws) have been considered as dielectric loss materials for application in the field of electromagnetic wave (EMW) attenuation. In this study, SiCnws/carbon fiber (CF) composites were fabricated using precursor infiltration and pyrolysis process for the in-situ growth of SiCnws. The SiCnw fraction of the SiCnws/CF composites could be adjusted using various catalysts. At a small SiCnw fraction (38 wt%), the composites exhibited excellent EMW absorption performance with the minimum reflection loss of ? 18.3 dB when their thickness was only 1.2 mm and can cover the entire X and Ku bands by adjusting the material thickness. They transformed from EMW absorption performance to electromagnetic interference (EMI) shielding property with the increase in SiCnw fraction from 38 wt% to 73 wt%, reaching an EMI shielding effectiveness of 31.25 dB. In addition, the density of the SiCnws/CF composites was only 0.31–0.41 g/cm³, and their compressive strength can reach 0.61–0.99 MPa with excellent high-temperature stability. Therefore, the SiCnws/CF composite presents a promising EMW absorption and EMI shielding material that can be applied in harsh environments.     

Tuning three-dimensional textures with graphene aerogels for ultra-light flexible graphene/texture composites of effective electromagnetic shielding

For extending graphene aerogels for broad applications, here we demonstrate a simple and universal approach for scalable fabricating novel dual carbon three-dimensional (3D) hybrid structures, where the interspace of a 3D carbon texture has been modified by in situ generating graphene aerogels. Owing to the unique exceptional 3D carbon bi-frameworks of enhanced electrical conductivity and flexibility, the as-prepared graphene aerogel–carbon texture hybrid presents an ultra-light feature (0.07 g cm⁻³ in density), with highly effective electromagnetic interference (EMI) shielding performance up to 27 dB and 37 dB (in the X band region) at thicknesses of 2 and 3 mm, respectively. According to the mechanisms in EMI shielding, the fundamental criteria for evaluating a shielding material has been discussed and the excellent shielding performance coupled with the ultra-low density allows such 3D all-carbon hybrids to show more advantageous than the other carbon-based shielding composites. Implication of the results suggests that the strategy of various advantages could be widely extended to a variety of applications, promising a great platform for large-scale fabricating porous graphene-based materials into high-performance products.     

Broadband electromagnetic shielding performance of carbon nanotube-carbon fibre/silicon carbide cross-scale laminated composites

A carbon nanotube-carbon fibre/silicon carbide (CNT-CF/SiC) laminated composite, with a density of 1.61 g/cm³, thickness of 2.7–3.0 mm and conductivity of 6.10 S/cm, was prepared by densifying a single layer with boron-modified phenolic resin and then welding it with resin-derived carbon layer by layer. This laminated composite was alternately composed of a relatively dense CNT buckypaper/SiC composite layer and a relatively porous three-dimensional needled CF felt/SiC composite layer. The CF felt with a laminated constructure produced a laminated substructure nested within the layers. Expanded graphite with laminated structures produced laminated substructures nested within the interfaces. The average total shielding efficiency values of the composites with 5 layers (CNT-CF/SiC-5), 4 layers and a CNT buckypaper/SiC composite layer on the top surface, and 4 layers and a CF felt/SiC composite layer on the top surface were 45.14, 37.70 and 38.85 dB, respectively, throughout the X-band and were 52.31, 45.56 and 43.54 dB, respectively, throughout the Ku-band. The transmission coefficient of CNT-CF/SiC-5 was as low as 10^?5?10^?6 orders of magnitude over the entire frequency range of 8.2–18 GHz except for very few frequency points. The optimal number of layers for this multilevel and multiscale laminated composite is believed to be 5.     

CuxS/PAN 3D Nanofiber Mats as Ultra‐Lightweight and Flexible Electromagnetic Interference Shielding Materials

Shielding materials are becoming increasingly important, but present materials suffer from either insufficient mechanical stability or limited shielding properties. In this study, 3D flexible copper sulfide (Cu_xS)/polyacrylonitrile (PAN) nanofiber mats are developed via air spinning followed by chemical reaction with copper salt. The Cu_xS/PAN nanofiber mats exhibit an ultra‐lightweight density of 0.044 g cm^?3 and a thickness of 0.423 mm. Stable electromagnetic interference (EMI) shielding effectiveness (SE) (29–31 dB) of the Cu_xS/PAN composite is achieved in the frequency range of 500–3000 MHz. EMI SE per unit surface density of 16 655.92 dB cm² g^?1 is several orders of magnitude higher than most copper sulfide containing EMI shielding materials reported in literature. In addition, the introduction of the Cu_xS improves the thermal stability and launderability of the PAN mats giving the mats thermal, mechanical, and aqueous stability. Finally, the shielding mechanism of the Cu_xS/PAN nanofiber mats for electromagnetic waves is proposed     

Multifunctional Shape-Stabilized Phase Change Materials with Enhanced Thermal Conductivity and Electromagnetic Interference Shielding Effectiveness for Electronic Devices

A paraffin-based shape-stabilized composite phase change material (CPCM) is fabricated with dramatically enhanced thermal conductivity and excellent electromagnetic interference (EMI) shielding capacity. The as-prepared CPCMs are supported by graphene-based frameworks with many bubble-like micropores that are prepared by the addition of polystyrene microspheres into graphene oxide hydrogel as hard templates. These bubble-like micropores can encapsulate paraffin wax (PW) due to the strong capillary force between the graphene-based framework and PW and leading to enhanced shape stability of the as-prepared CPCMs. Moreover, the continuous thermally and electrically conductive network formed by graphene nanoplatelets endows the as-prepared CPCMs with a high thermal conductivity and an excellent EMI shielding effectiveness. When the ratio of graphene-based framework is 23.0 wt%, the thermal conductivity and latent heat of CPCM reaches 28.7 W m⁻¹ k⁻¹ and 175.8 J g⁻¹, respectively, and the EMI shielding effectiveness is higher than 45 dB in the frequency of 8.2–12.4 GHz. Their outstanding thermal and EMI shielding performance makes the as-prepared CPCMs promising candidates for use in thermal management and EMI shielding of electronic devices.     

Epoxy composite foams with excellent electromagnetic interference shielding and heat‐resistance performance

Epoxy composite foams with improved heat‐resistant property and efficient electromagnetic interference shielding effectiveness (EMI SE) were fabricated through a two‐step foaming technique. A sort of novel and untraditional expandable microspheres was adopted to reduce the density of prepared materials. A multiscale conductive network system composed of multiwalled carbon nanotubes (MWCNTs) and nickel‐plated carbon fibers (NiCFs) was introduced in these foams. Benefitting from the synergistic effect between NiCFs and MWCNTs, the multiscale epoxy foam with best comprehensive performance achieved a greatly enhanced T_g at 178.3 °C and an exceptional specific EMI SE ranging from 52.8 to 72.6 dB cm³ g^?1 in X band (8.2–12.4 GHz) at low filler loading. These properties are greatly better than original epoxy foam with a T_g of 157.8 °C and specific EMI SE of 1.0–6.4 dB cm³ g^?1. Their shielding mechanisms were discussed and the results showed that reflection is dominating. The effects of microspheres content, foaming temperature, NiCFs content, and length were investigated. In general, we provided a feasible, convenient and cost‐effective method to fabricate light‐weight, heat‐resistant thermosetting epoxy foams with sufficient EMI shielding performance which has a potential to be applied in aerospace or electronic devices. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46013.     

Multifunctional nanocomposites integrate electromagnetic shielding,thermal, mechanical,and wear resistance properties

The SiC_nws/SiC nanocomposites were in situ synthesized by using nickel carbon foam as catalyst and skeleton. This technique has a series of advantages including simple operation, low cost, and high efficiency. Due to the excellent microwave absorption and thermal properties of SiC_nws, SiC_nws/SiC nanocomposites possess excellent electromagnetic shielding performance with a high SE_T value of 38.3 dB and good thermal properties with thermal conductivity of 13.77 ± 0.098 wm⁻¹k⁻¹ at room temperature. Meanwhile, the bending strength of the nanocomposites is 110.9 ± 7.7 MPa. The friction coefficient of nanocomposites is about 0.26 with a wear speed of about 67 um³/s. Therefore, the nanocomposites integrate many advantages including lightweight (2.0 g/cm³), excellent electromagnetic shielding, good heat conduction, high strength, and wear resistance.     

Electromagnetic shielding performance of SiC/graphitic carbon-SiCN porous ceramic nanocomposites derived from catalyst assisted single-source-precursors

In this work, SiC nanowires and graphitic carbon (GC) including 2D reduced graphene oxide and graphene-liked ribbons modified polymer derived SiCN (SiC/GC-SiCN) porous ceramic monoliths were prepared via catalyst assisted single-source-precursor derived ceramic route. The inclusion of absorbents (e.g. graphitic carbon and SiC nanowires) significantly improved the electrical conductivity of the materials from 1.77 × 10^?8 S/cm (pristine SiCN) to 0.56 S/cm. In turn, the electromagnetic interference shielding effectiveness (EMI SE) of the ceramic increased significantly from 4.0 dB to 19.2 dB. At the highest absorbent content, the SiC/GC-SiCN ceramics exhibit a high absorption power of 0.3 nW and an SE of 48.5 dB at thickness of 2 mm, which means more than 99.998 % of the EM wave is blocked. This work finds new avenue for the design of advanced electromagnetic shielding materials possessing strong absorption capability.     

Highly conductive and flexible bilayered MXene/cellulose paper sheet for efficient electromagnetic interference shielding applications

In this work, a robust and flexible bilayered MXene/cellulose paper sheet with superhigh electrical conductivity was prepared via vacuum-assisted filtration and a subsequent hot-pressing process for electromagnetic interference (EMI) shielding applications. By tightly assembling few-layered MXene (f-Ti₃C₂T_x) on the cellulose substrate via hydrogen bonds, an effective and interconnected conductive network was constructed in the paper sheet, resulting in a high electrical conductivity of 774.6–5935.4 S m^?1 at various f-Ti₃C₂T_x loadings. The highly conductive MXene layer can promptly reflect a great amount of incident EM waves, a process which preceded the transmission of EM waves in the cellulose matrix. Owing to the highly efficient reflection-dominated EMI shielding mechanism, the resultant bilayered MXene/cellulose paper sheets exhibit excellent EMI shielding effectiveness of 34.9–60.1 dB and specific EMI shielding efficiency of 290.6–600.7 dB mm^?1. Moreover, the MXene/cellulose paper sheets demonstrated improved mechanical strength (up to 25.7 MPa) and flexibility due to the mechanical frame effect acted by the cellulose substrate. Consequently, the robust and flexible bilayered MXene/cellulose paper sheet is a promising candidate for application in next-generation electric devices.     

Electromagnetic interference shielding effectiveness of hybrid multifunctional Fe3O4/carbon nanofiber composite

Electromagnetic interference shielding effectiveness (EMI SE) of multifunctional Fe₃O₄/carbon nanofiber composites in the X-band region (8.2–12.4 GHz) is studied. Here, we examine the contributing effects of various parameters such as Fe₃O₄ content, carbonization temperature and thickness on total shielding efficiency (SE_total) of different samples. The maximum EMI SE of 67.9 dB is obtained for composite of 5 wt.% Fe₃O₄ (0.7 mm thick) with the dominant shielding by absorption (SE_A) of electromagnetic radiation. The enhanced electromagnetic shielding performance of Fe₃O₄/carbon nanofiber composites is attributed to the increment of both magnetic and dielectric losses due to the incorporation of magnetite nanofiller (Fe₃O₄) in electrically conducting carbon nanofiber matrix as well as the specific nanofibrous structure of carbon nanofiber mats, which forms a higher aspect ratio structure with randomly aligned nanofibers. Furthermore, we prove that the addition of elastomeric polydimethylsiloxane (PDMS) as a coating for carbon nanofiber composite strengthens the composite structure without interfering with its electromagnetic shielding efficiency.     

Fabrication and characterization of NBR/MWCNT composites by latex technology

To develop a rubber composite with excellent electrical properties, a sort of synthetic rubber, acrylonitrile butadiene rubber (NBR) with CN dipoles as matrix, multi‐walled carbon nanotubes (MWCNTs) as filler, was synthesized. NBR composites reinforced with 0.5, 1.5, 3, 10, and 20 phr MWCNT contents were fabricated by latex technology. The electrical conductivity, dielectric characteristics, and electromagnetic interference (EMI) shielding effectiveness at room temperature of NBR/MWCNT composites were investigated. MWCNTs were found well dispersed into NBR matrix even for 20 phr content by FESEM observation. The electrical conductivity increased with an increment of MWCNT content. The dielectric constant was over 10⁴ at 10³ Hz frequency for 10 and 20 phr MWCNTs‐reinforced NBR composites. It was attributed to the increased electrons and interface polarization. The improved conductivity and dielectric permittivity resulted in an enhanced EMI shielding effectiveness. The EMI shielding effectiveness reached 26 dB at 16.7 GHz frequency for NBR/20 phr MWCNT composite with 1.0 mm thickness. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Multiwalled carbon nanotubes–BaTiO3/silica composites with high complex permittivity and improved electromagnetic interference shielding at elevated temperature

Composites with silica matrix and mixed filler of multiwalled carbon nanotubes (MWCNTs) and BaTiO₃ powder were fabricated. Excellent uniform dispersion of MWCNTs can be obtained using a two-step mixing method. Both of the real and imaginary parts of complex permittivity increased with increasing MWCNT content and measured temperature. The electromagnetic interference (EMI) shielding results showed that the absorption mechanism is the main contribution to the total EMI shielding effectiveness (SE). Compared with the EMI SE resulting from reflection, the absorption showed more dependence on the MWCNT content, measured temperature and frequency. The total EMI SE is greater than 20 dB at 25 °C and 50 dB at 600 °C in the whole frequency range of 12.4–18 GHz with a 1.5 mm composite thickness, which suggests that the MWCNT–BaTiO₃/silica composites could be good candidates for the EMI shielding materials in the measured frequency and temperature region.     

Enhanced impact resistance and electromagnetic interference shielding of carbon nanotubes films composites

High reliability and high-performance electromagnetic interference (EMI) shielding polymeric composite was fabricated by introducing carbon nanotube films (CNT_f) into an epoxy (EP) matrix as mechanical and EMI shielding reinforcement simultaneously. According to the computed tomography (CT) detection recorded by a high-speed camera, CNT_f exhibited excellent mechanical behavior and good energy absorption. While being introduced into laminated EP composite, the CNT_f enhanced both the mechanical performance and EMI shielding performance. The damage mechanism of CNT_f/EP was studied by CT detection of the impact process, indicating that the CNT_f absorbed the impact energy by improving the delamination resistance. Additionally, the multilayered CNT_f can trap and attenuate the entered electromagnetic microwaves by repeated adsorption, reflection, and scattering in the composite, resulting in excellent EMI shielding performance. Consequently, the energy absorption and the total shielding effectiveness of the CNT_f/EP reached to 4.58 × 10⁻³ J and 52.31 dB, respectively. Therefore, we demonstrated that the CNT_f was an ideal functional reinforcement for mechanically strong and high-performance EMI shielding polymeric composites and the CNT_f reinforced EP composite is promising in practical EMI-shielding applications.     

Comparison of polyelectrolyte and sodium dodecyl benzene sulfonate as dispersants for multiwalled carbon nanotubes on cotton fabrics for electromagnetic interference shielding

Cotton fabrics with multiwalled carbon nanotubes (MWCNTs) dispersed by Nafion, a polyelectrolyte, and sodium dodecyl benzene sulfonate (SDBS), a surfactant, were prepared for electromagnetic interference (EMI) shielding. The fabrics were characterized by scanning electron microscopy and vector network analysis. The fabrics with the Nafion–MWCNT coating possessed a better shielding efficiency (SE) than those with the SDBS–MWCNT coating because of a more uniform dispersion of MWCNTs, which improved the electrical conductivity and EMI shielding properties. The maximum SE value of the fabric reached 11.48 dB, and the specific SE was 39.6 dB cm³/g. The reflectivity and absorptivity were calculated separately to determine the main mechanism of EMI shielding. The absorptivity was 68.6% at 12 GHz for the Nafion–MWCNT‐coated fabric; this showed that the dominant mechanism of EMI shielding for the treated fabrics was absorption. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40588.