Studies on chemical bath deposited SnS2 films for Cd-free thin film solar cells

Tin disulfide (SnS₂) is a simple binary metal chalcogenide and it has been proposed as a promising buffer material for Cd-free thin film solar cells. The present work explores the deposition of SnS₂ films by a facile chemical bath deposition at different deposition times in the range of 30–120 min. The effect of deposition time on the structural, optical and electrical properties was investigated. The as-grown SnS₂ films showed a hexagonal crystal structure with a high intensity (001) peak at 15.03°. The films showed shuttle shaped grains that were uniformly distributed across the surface of the substrate. The films showed an optical energy band gap in the range of 2.95–2.80 eV. PL spectra showed a strong emission peak in the wavelength range, 410–460 nm with the variation of deposition time. The SnS₂ films prepared at a deposition time of 90 min showed good crystallinity and morphology with low resistivity of 11.2 Ω-cm. A solar cell with device structure of Mo/SnS/SnS₂/i-ZnO/Al: ZnO/Ni/Ag was fabricated. The fabricated solar cell showed an efficiency of 0.91%, which validate the photovoltaic performance of SnS₂ films.     

Effects of ammonia concentration on the formation of CdS fabricated via microwave‐assisted chemical bath deposition

The microwave‐assisted chemical bath deposition (MACBD) process was successfully developed in this study for the preparation of cadmium sulfide (CdS) films as the buffer layers in Cu(In,Ga)Se₂ solar cells. The MACBD process reduces the reaction time to just 8 min. During the MACBD process, increasing the concentration of NH₄OH in the solution effectively reduced the thickness of the films as well as the particle sizes of in CdS films. At high NH₄OH concentrations, the heterogeneous nucleation of CdS dominated, and the formation of films was controlled via the ion‐by‐ion growth mechanism. Increasing the concentration of NH₄OH from 1 to 2.5 M significantly increased the conversion efficiency of the fabricated CIGS solar cells from 7.15% to 9.12%. The increase in the efficiency was attributed to an increase in the absorption of incident light and the enhancement of the carrier collection due to a reduction in the thickness of the prepared CdS films. According to diode analysis, the improvement in the diode ideality factor and leakage current was owing to the uniform coverage of CdS films and a reduction in series resistance associated with a decrease in the thickness of CdS films. When the concentration of ammonia was further increased to 3 M, incomplete coverage of CdS films on CIGS layers resulted in the formation of shunt paths and degraded the cell performance. This study demonstrated that CdS films prepared using the MACBD process with the optimum concentration of ammonia effectively improved the photovoltaic performance of Cu(In,Ga)Se₂ solar cells.     

Efficiency improvement of CIGS solar cells using RF sputtered TCO/Ag/TCO thin-film as prospective buffer layer

In this paper, TCO (Transparent Conductive Oxide) incorporating ultrathin Ag intermediate film is proposed as a new buffer layer to enhance the efficiency of CIGS thin-film solar cells (TFSCs). In this regard, versatile multilayer thin-films based on ZnO/Ag/ZnO and ITO/Ag/ITO structures were deposited on glass using RF magnetron sputtering technique to determine the optoelectronic parameters of the multilayer structures. The elaborated samples were then characterized using SEM, EDS, XRD, and UV–Visible absorption spectroscopy techniques to investigate the structure morphological, optical, and electronic properties. The deposited multilayer thin-films showed amorphous-like structure and exhibited a broadband absorbance over the visible and even NIR spectrum ranges, indicating its potential application as alternative buffer layers for thin-film solar cells. In this context, TCO/Ag/TCO/CIGS solar cells have been numerically investigated using the deposited multilayer optoelectronic properties. It was revealed that the estimated efficiency of the ZnO/Ag/ZnO/CIGS-based solar cell could reach 18.5% with an open circuit voltage of 0.7 V and a short-circuit current density of 34.8 mA/cm². The performances exhibited by the investigated solar cell demonstrated that ZnO/Ag/ZnO multilayer can be used as an alternative to the conventional CdS buffer layer for developing high-performance non-toxic CIGS solar cells.     

A comprehensive study on the effects of alternative sulphur precursor on the material properties of chemical bath deposited CdS thin films

Chemical bath deposition (CBD) method was used to deposit CdS thin films on soda-lime glass substrates by using n-methylthiourea (NTU) as an alternative sulphur source and were compared to typical thiourea (TU) precursor. The sulphur source concentration was varied from 0.01 M to 0.1 M and the impact on the microstructural, surface morphology, optical and electrical properties of the grown films were studied. Increasing n-methylthiourea concentration in the precursor yielded thinner films that are less than 100 nm thickness, surface morphology with average surface roughness of 6.4 nm, larger granular structure, wider band gap at 2.3 eV–2.6 eV range. Raman spectroscopy revealed Raman peak at 303 cm-1. In contrast, an increase in thiourea concentration resulted in thinner amorphous films, less distinct granular structure, narrower energy band gap from 2.3 eV to 2.4 eV and a resonance Raman peak at 302 cm-1. CdS thin film deposited from n-methylthiourea precursor at higher precursor concentration of 0.1 M showed better electrical properties such as lower resistivity and higher carrier mobility compared to the thin film deposited from typical thiourea precursor.     

Profound optical analysis for novel amorphous Cu2FeSnS4 thin films as an absorber layer for thin film solar cells

In this study, quaternary kesterite Cu₂FeSnS₄ (CFTS₄) has been selected due to its interesting optical and electrical characteristics. The CFTS₄ films were prepared by exploiting the chemical bath deposition process at room temperature. The films were prepared at different deposition periods (1, 3, 5 and 7 h). The EDAX technique was helped in evaluating the compositional element ratio which near to 2:1:1:4. The morphology and structure of CFTS₄ films have been examined by utilizing X-ray diffraction, and field emission scanning electron microscope techniques. XRD charts revealed the absence of sharp peaks and approved the amorphous nature of films under investigations. The transmittance and reflectance data were employed to compute the linear and nonlinear optical constants of the as-deposited CFTS₄ films. The energy gap calculations for the CFTS₄ films grown on glass substrate displayed a direct energy gap and by increasing the deposition time, a reduction in energy gap values from 1.41 to 1.19 eV was obtained. The deep analysis of linear/nonlinear optical properties as a function of deposition time has revealed many characteristics of the investigated films. Moreover, the nonlinear parameters (refractive index n₂, nonlinear absorption coefficient β_c and the third-order nonlinear optical susceptibility χ⁽³⁾) of the CFTS₄ films were boosted with rising up the film thickness and their high values imply the possibility of utilizing these films in various optoelectronic applications.     

Preparation by chemical solution deposition and transparent conducting properties of LaRh1-xNixO3 thin films

Transparent conducting thin films have been widely used in lots of fields. The absence of high-performance hole-type transparent conducting thin films, however, seriously limits the wider applications. LaRhO₃ as a type of perovskite material shows hole-type conduction with semiconductor-like properties and no investigations have been carried out about transparent conducting properties on LaRhO₃ thin films. Here, LaRh_1-xNi_xO₃ (x = 0, 0.05, 0.1) thin films were firstly deposited by chemical solution deposition, showing epitaxial growth on single crystal SrTiO₃ (001) substrates with the epitaxial relationship of LaRhO₃(001)[110]||SrTiO₃(001)[110]. With the doping of Ni element, the surface morphology became denser. Hall measurements confirmed that the hole concentration was enhanced with Ni doping, resulting in the decreased resistivity. Low resistivity of 17.3 mΩ cm at 300K was obtained for the LaRh_0.9Ni_0.1O₃ thin films. The electrical transport mechanisms were investigated, showing thermal activation at high temperatures and variable range hopping model for the doped thin films at low temperatures. The transmittance within the visible range for all thin films was higher than 50%. The results will provide a feasible route to deposit hole-type transparent conducting LaRhO₃-based thin films.     

Selective formation of monodisperse CdSe nanoparticles on functionalized self-assembled monolayers using chemical bath deposition

Using CdSe chemical bath deposition (CBD) we demonstrate the selective growth and deposition of monodisperse nanoparticles on functionalized self-assembled monolayers (SAMs) using time-of-flight secondary ion mass spectrometry and scanning electron microscopy. We show that the deposition mechanism involves both ion-by-ion growth and cluster-by-cluster deposition. On -COOH terminated SAMs strongly adherent CdSe nanoparticles form via a mixed ion-by-ion and cluster-by-cluster mechanism. Initially, Cd²⁺ ions form complexes with the terminal carboxylate groups. The Cd²⁺-carboxylate complexes then act as the nucleation sites for the ion-by-ion growth of CdSe. After a sufficient concentration of Se²⁻ has formed in solution via the hydrolysis of selenosulfate ions, the deposition mechanism switches to cluster-by-cluster deposition. On -OH and -CH₃ terminated SAMs monodisperse CdSe nanoparticles are deposited via cluster-by-cluster deposition and they do not bind strongly to the surface. Finally, under the appropriate experimental conditions we demonstrate the selective deposition of CdSe nanoparticles on patterned -CH₃/-COOH SAMs.     

Controlled synthesis of Mg(OH)2 thin films by chemical solution deposition and their thermal transformation to MgO thin films

The chemical solution deposition of Mg(OH)₂ thin films on glass substrates and their transformation to MgO by annealing in air is presented. The chemical solution deposition consists of a chemical reaction employing an aqueous solution composed of magnesium sulfate, triethanolamine, ammonium hydroxide, and ammonium chloride. The as-deposited films were annealed at different temperatures ranging from 325 to 500?°C to identify the Mg(OH)₂-to-MgO transition temperature, which resulted to be around 375?°C. Annealing the as-deposited Mg(OH)₂ films at 500?°C results in homogeneous MgO thin films. The properties of the Mg(OH)₂ and MgO thin films were analyzed by X-ray diffraction, scanning electron microscopy, X-ray photoelectron spectroscopy, UV–Vis spectroscopy, and by circular transmission line model. Results by X-ray diffraction show that the as-deposited thin films have a brucite structure (Mg(OH)₂), that transforms into the periclase phase (MgO) after annealing at 500?°C. For the as-deposited Mg(OH)₂ thin film, a nanowall surface morphology is found; this morphology is maintained after the annealing to obtain MgO, which occurred with the evident formation of pores on the nanowall surface. The assessed chemical composition from X-ray photoelectron spectroscopy yields Mg_0.36O_0.64 (O/Mg ratio of 1.8) for the as-deposited Mg(OH)₂ film, where the expected stoichiometric composition is Mg_0.33O_0.67 (O/Mg ratio of 2.0); the same assessment yields Mg_0.60O_0.40 (O/Mg ratio of 0.7) for the annealed thin film, which indicates the obtainment of a MgO material with oxygen vacancies, given the deviation from the stoichiometric composition of Mg_0.50O_0.50 (O/Mg ratio of 1.0). These results confirm the deposition of Mg(OH)₂ films and the obtainment of MgO after the heat-treatment. The energy band gap of the films is found to be 4.64 and 5.10?eV for the as-deposited and the film annealed at 500?°C, respectively. The resistivity of both Mg(OH)₂ and MgO thin films lies around 10⁸?Ω·cm.     

Chemical bath deposition of h-MoO3 on optical fibre as room-temperature ammonia gas sensor

This study successfully developed a semiconductor metal oxide-based ammonia gas sensor that was powered by an Ultraviolet–Visible-near-IR optical light source. However, optical fibre gas sensors using single metal oxide nanomaterial are limited. To address this situation, a h-MoO₃ nanorod was grown on a tapered region of optical fibre glass using a simple chemical bath deposition to form a unique sensing element. An additional annealing treatment was then performed to modify the oxidation state of h-MoO₃. The property changes of the samples were characterised using different techniques, such as FESEM, TEM, XRD, XPS, TGA and UV–Vis. Overall, the annealing treatment improved the sensitivity performance, response and recovery time of the sensor towards NH₃. h-MoO₃ that was annealed at 150 °C in air showed stable room temperature absorbance responses of 0.05, 0.18, 0.22, 0.28 and 0.35, a fast response time of 210 s towards 500 ppm of NH₃ and strong stability and repeatability. The optical NH₃ gas-sensing behaviour was significantly correlated with the non-stoichiometric Mo⁵⁺ content. The chemisorbed oxygen species and physiosorbed NH₃ altered the refractive index and its absorption coefficient on the nanorod, which manipulated the optical signal and acts as a sensing mechanism. These results verify that a chemical bath deposition growth of the h-MoO₃ nanorod exhibits a promising optical sensing characteristic, which paves a path for emerging gas-sensing technology.     

Co3O4 thin film prepared by a chemical bath deposition for electrochemical capacitors

Co₃O₄ thin film is synthesized on ITO by a chemical bath deposition. The prepared Co₃O₄ thin film is characterized by X-ray diffraction, and scanning electron microscopy. Electrochemical capacitive behavior of synthesized Co₃O₄ thin film is investigated by cyclic voltammetry, constant current charge/discharge and electrochemical impedance spectroscopy. Scanning electron microscopy images show that Co₃O₄ thin film is composed of spherical-like coarse particles, together with some pores among particles. Electrochemical studies reveal that capacitive characteristic of Co₃O₄ thin film mainly results from pseudocapacitance. Co₃O₄ thin film exhibits a maximum specific capacitance of 227 F g⁻¹ at the specific current of 0.2 A g⁻¹. The specific capacitance reduces to 152 F g⁻¹ when the specific current increases to 1.4 A g⁻¹. The specific capacitance retention ratio is 67% at the specific current range from 0.2 to 1.4 A g⁻¹.     

A close correlation between nucleation sites,growth and final properties of ZnO nanorod arrays: Sol-gel assisted chemical bath deposition process

Different ZnO seed layers are synthesized by changing sol-gel parameters, including precursor concentration, type of solvent, and type of additive in order to systematically investigate the importance of seed layer properties on the nucleation, growth, and final properties of zinc oxide (ZnO) nanorod (NR) arrays. The X-ray diffraction (XRD) and field emission scanning electron microscope (FESEM) show the importance of the seed layer on ZnO NRs properties. Results verify that the relative intensity (RI factor) of (002) polar planes in the XRD patterns of ZnO nanoparticles (NPs) together with the aspect ratio, density, and alignment of ZnO NRs control the structural characteristics of those arrays. For instance, the RI factor of ZnO NPs and NRs follow the same trend when changing precursor concentration in sol preparation step. However, the importance of other parameters, including aspect ratio, density, and alignment of NRs is confirmed by changing solvent and additive. In addition, FESEM images show that the density of ZnO NRs is proportional to NPs density and inversely proportional to the size of ZnO NPs in the seed layers. Besides, the significant role of wrinkled inter-layer on NRs properties, together with the formation mechanism of that inter-layer are profoundly investigated.     

Effect of hydrocarbons precursors on the formation of carbon nanotubes in chemical vapor deposition

High-temperature decomposition of hydrocarbons may lead to the formation of carbon deposits. However in our present studies, we found that the morphology of carbon deposits over MgO supported Fe catalyst during chemical vapor deposition (CVD) process was closely related to the thermodynamic properties and chemical structures of hydrocarbon precursors. Six kinds of hydrocarbons (methane, hexane, cyclohexane, benzene, naphthalene and anthracene) were used as carbon precursors in this study. Methane which has a pretty simple composition and is more chemically stable was favorable for the formation of high-purity single walled carbon nanotubes (SWNTs). For high-molecular weight hydrocarbons, it was found that the chemical structures rather than thermodynamic properties of carbon precursors would play an important role in nanotube formation. Specifically, the CVD processes of aromatic molecules such as benzene, naphthalene and anthracene inclined to the growth of SWNTs. While the cases of aliphatic and cyclic hydrocarbon molecules seemed a little more complicated. Based on different pyrolytic behaviors of carbon precursors and formation mechanism of SWNTs and multi-walled carbon nanotubes (MWNTs), a possible explanation of the difference in CVD products was also proposed.     

Concentration dependence of physical properties of low temperature processed ZnO quantum dots thin films on polyethylene terephthalate as potential electron transport material for perovskite solar cell

Colloidal Zinc oxide quantum dots (ZnO QDs) prepared with varying concentrations through precipitation method were deposited on flexible ITO/PET substrates using spin-coating technique. Various characterization tools were utilized to investigate the morphological, structural, electrical and optical properties of the films. The crystallinity of the films was found to improve with increasing ZnO QD concentration (ZQ_C) as evident from the X-ray diffraction (XRD) and field emission scanning electron microscopy (FE-SEM) studies. Crystallographic and optical parameters were evaluated and explained in depth. The average nanograin size and bandgap were increased and decreased respectively, from ～5 nm to ～8 nm and 3.29 eV–3.24 eV with an increase in ZQ_C from 10 mg/mL to 70 mg/mL. Columnar structure growth of the films is revealed by AFM results. The films showed decent optical transparency up to 81%. All the ZnO films exhibited n-type semiconducting property as indicated by the electrical measurements with carrier mobility and low resistivity of 12.21–26.63 cm²/Vs and 11.84 × 10^?3 to 13.16 × 10^?3 Ω cm respectively. Based on the experimental findings, ZnO QD nanostructure film grown at 50 mg/mL is envisaged to be a potential candidate for flexible perovskite photovoltaic application.     

Tailoring of alumina surfaces as supports for NiMo sulfide catalysts in the ultra deep hydrodesulfurization of gas oil: case study of TiO2-coated alumina prepared by chemical vapor deposition technique

The present paper gives a detailed review of the different studies under investigation in our laboratory concerning the use of TiO₂ and TiO₂–Al₂O₃ composites prepared by chemical vapor deposition (CVD) as support for sulfide catalysts in the HDS of dibenzothiophene (DBT) derivatives. The supports investigated here are: TiO₂ (from Degussa, 50 m²/g), Al₂O₃ (Nikki, 186 m²/g) and TiO₂–Al₂O₃ supports prepared by CVD of TiCl₄ on alumina. Using several characterization techniques, we have demonstrated that the support composite presents a high dispersion of TiO₂ over γ-Al₂O₃ without forming precipitates up to ca. 11 wt.% loading. Moreover, the textural properties of the support composite are comparable to those of alumina. XPS investigations of Mo and NiMo catalysts supported on the different carriers show that Mo-oxide species exhibit a higher degree of sulfidation on the surface of TiO₂ and TiO₂–Al₂O₃ than on alumina. The HDS tests of 4,6-DMDBT under mild operating conditions (573 K, 3 MPa) show that sulfide catalysts supported on the composite support (ca. 11 wt.%) are more active than those supported on to TiO₂ or Al₂O₃. This higher HDS catalytic activity is attributed to the promotion of the hydrodesulfurization pathway, whereby the pre-hydrogenation of one of the aromatic rings adjacent to the thiophenic one may reduce the steric hindrance caused by the two methyl groups adjacent to the sulfur atom during the C–S bond cleavage.     

Electrochemical study of one-step electrodeposition of copper–indium–gallium alloys in acidic conditions as precursor layers for Cu(In,Ga)Se2 thin film solar cells

This paper investigates one step electrodeposition of copper indium gallium metallic precursor layers for preparing CuIn_1−xGa_xSe₂ (CIGS) absorber layers in thin film solar cells (0 ≤ x ≤ 1). Electrodeposition was carried out in acidic aqueous solutions at about pH 2. At first partial single or binary electrodeposition systems Cu, In, Ga, Cu–Ga, Cu–In were investigated by cyclic voltammetry. Then ternary Cu–In–Ga electrodeposition system was studied. The nature of the supporting electrolyte (sodium sulfate vs. sodium chloride) and the influence of sodium citrate were more specifically investigated. The applied potential, the pH and the nature of the electrolyte were optimized to obtain x values around 0.3 needed for high efficiency devices. Depositions were carried out under potentiostatic conditions in a paddle cell configuration. The electrodeposited Cu–In–Ga alloys were annealed under Se atmosphere at temperatures between 400 and 600 °C to produce CIGS absorbers. Films were characterized by XRF, SEM and XRD analysis. Device efficiencies up to 9.3% are achieved for optimal gallium content.     

Ferroelectric and structural instability of (Pb,Ca)TiO3 thin films prepared in an oxygen atmosphere and deposited on LSCO thin films which act as a buffer layer

Structural, microstructural and ferroelectric properties of Pb_0.90Ca_0.10TiO₃ (PCT10) thin films deposited using La_0.50Sr_0.50CoO₃ (LSCO) thin films which serve only as a buffer layer were compared with properties of the thin films grown using a platinum-coated silicon substrate. LSCO and PCT10 thin films were grown using the chemical solution deposition method and heat-treated in an oxygen atmosphere at 700 °C and 650 °C in a tube oven, respectively. X-ray diffraction (XRD) and Raman spectroscopy results showed that PCT10 thin films deposited directly on a platinum-coated silicon substrate exhibit a strong tetragonal character while thin films with the LSCO buffer layer displayed a smaller tetragonal character. Surface morphology observations by atomic force microscopy (AFM) revealed that PCT10 thin films with a LSCO buffer layer had a smoother surface and smaller grain size compared with thin films grown on a platinum-coated silicon substrate. Additionally, the capacitance versus voltage curves and hysteresis loop measurement indicated that the degree of polarization decreased for PCT10 thin films on a LSCO buffer layer compared with PCT10 thin films deposited directly on a platinum-coated silicon substrate. This phenomenon can be described as the smaller shift off-center of Ti atoms along the c-direction 〈001〉 inside the TiO₆ octahedron unit due to the reduction of lattice parameters. Remnant polarization (P_r) values are about 30 μC/cm² and 12 μC/cm² for PCT10/Pt and PCT10/LSCO thin films, respectively. Results showed that the LSCO buffer layer strongly influenced the structural, microstructural and ferroelectric properties of PCT10 thin films.