Al2O3 coated glass by aerosol deposition with excellent mechanical properties for mobile electronic displays

Al₂O₃ thin film was deposited on Gorilla glass using an aerosol deposition method to improve the mechanical property of cover glass for mobile electronic device. The deposited Al₂O₃ film (approximately 1 μm thick) was a polycrystalline structure and showed a high light transmittance of approximately 90% in the visible light region. The CIE color space (L*a*b) measurement also showed a characteristic corresponding to the acceptable optical range of the cover glass. Further, it was confirmed that the bending strength improved by 10 %, as compared with bare Gorilla glass (from 6970 kgf/cm² to 7704 kgf/cm²), and the Vickers hardness increased to approximately 1700–2000 HV, as compared with that of Gorilla glass (<700 HV). Owing to the improved mechanical properties, the Al₂O₃ thin film exhibited good anti-scratch properties and is expected to be applied to the cover glass of various display products.     

Fabrication of sustainable magnesium phosphate cement micromortar using design of experiments statistical modelling: Valorization of ceramic-stone-porcelain containing waste as filler

Magnesium phosphate cement (MPC) is a potential sustainable alternative to Portland cement. It is possible to lower the total CO₂ emissions related to MPC manufacturing by using by-products and wastes as raw materials. When by-products are used to develop MPC, the resultant binder can be referred to as sustainable magnesium phosphate cement (sust-MPC). This research incorporates ceramic, stone, and porcelain waste (CSP) as a filler in sust-MPC to obtain a micromortar. Sust-MPC is formulated with KH₂PO₄ and low-grade MgO (LG-MgO), a by-product composed of 40–60 wt% MgO. CSP is the non-recyclable glass fraction generated by the glass recycling industry. The effect of water and CSP addition on the mechanical properties of sust-MPC was analyzed using design of experiments (DoE). A statistical model was obtained and validated by testing ideally formulated samples achieved through optimization of the DoE. The optimal formulation (15 wt% of CSP and a water to cement ratio of 0.34) was realized by maximizing the compressive strength at 7 and 28 days of curing, resulting in values of 18 and 25 MPa respectively. After one year of curing, the micromortar was physico-chemically characterized in-depth using backscattered scanning electron microscopy (BSEM-EDS) and Fourier transform infrared-attenuated total reflectance spectroscopy (FTIR-ATR). The optimal formulation showed good integration of CSP particles in the ceramic matrix. Thus, a potential reaction between silica and the K-struvite matrix may have occurred after one year of curing.     

Influence of the cold sintering process and post annealing on the microstructure and Li-ion conductivity of LiTa2PO8 solid electrolyte

Recently, LiTa₂PO₈ (LTPO) has attracted interest as a potential Li-ion solid electrolyte material because of its high bulk ionic conductivity and low grain boundary ionic conductivity. However, most ceramic-based solid electrolytes are fabricated via the high-temperature sintering process (typically above 1000 °C); such temperatures can cause the evaporation of Li from the compound. To replace high-temperature sintering of ceramics, the cold sintering process (CSP) was introduced; this process enables the densification of ceramics and composites at extremely low temperatures (below 300 °C). In this work, we investigate the effect of using the CSP and post annealing on the microstructure and Li-ion conductivity of LTPO pellets. It is found that the CSP pellets have an amorphous phase between particles. This intermediate amorphous phase creates a better contact between particles and is hypothesized to lead to more Li-ion migration paths. The CSP pellet is found to have a high density and high ionic conductivity of (1.19 × 10^?5 S/cm). The pellet obtained via the CSP has Li-ion conductivity similar to that of the pellet obtained via dry pressing after it has been annealed. The CSP pellet after post annealing shows good connections between particles and a high Li-ion conductivity of 1.05 × 10^?4 S/cm, which is comparable to the conductivity of a pellet obtained via high-temperature sintering. This work provides new evidence that the CSP is a promising alternative to high-temperature sintering for fabricating ceramic solid electrolytes.     

A comprehensive exploration on the development of nano Y2O3 dispersed in AA 7017 by mechanical alloying and hot-pressing technique

The main objective of the present study is to develop AA 7017 alloy matrix reinforced with yttrium oxide (Y₂O₃, rare earth element) nanocomposites by mechanical alloying (MA) and hot pressing (HP) techniques for armor applications. AA 7017+10 vol % Y₂O₃ nanocomposites were synthesized in a high-energy ball mill with different milling times (0, 5, 10, and 20 h) to explore the structural refinement effect. The phase analysis and homogeneous dispersion of Y₂O₃ in AA 7017 nanocrystallite matrix were investigated by X-ray diffraction (XRD), various electron microscopes (HRSEM, and HRTEM), Particle Size Analyzer (PSA), and Differential Thermal Analysis (DTA). The nanostructured powders were hot-pressed at 500 MPa pressure with a temperature of 673k for 1hr. The consolidated sample results revealed significant grain refinement and the enhanced mechanical properties with the function of milling time in which the 20h sample exhibited improvement in the hardness (142 VHN - 260 VHN) and ultimate compressive strength (514 MPa–906.45 MPa) due to effective dispersion of Y₂O₃. The various strengthening mechanisms namely, grain boundary (27.02–32.69 MPa), solid solution (57.21 MPa), precipitate (189.79–374.62 MPa), Orowan (135.68–206.92 MPa), and dislocation strengthening (84.99–149.82 MPa) were determined and correlated to the total strength.     

Fe3O4-intercalated reduced graphene oxide nanocomposites with enhanced microwave absorption properties

Fe₃O₄-intercalated reduced graphene oxide (Fe₃O₄-rGO) nanocomposites were synthesized by an in situ reduction process. The results of XRD and XPS analyses suggested the successful formation of a Fe₃O₄ crystal phase within the rGO sheets. The SEM and TEM images demonstrated that Fe₃O₄ was flaky and was inserted stably within the rGO layers to form a typical sandwich-like structure. The hysteresis loops revealed the superparamagnetic behavior of the Fe₃O₄-rGO nanocomposites at room temperature. The electromagnetic parameters revealed that Fe₃O₄-rGO nanocomposites exhibited multiple dielectric relaxation and magnetic resonance. The reflection loss revealed that the maximum loss was −49.53 dB at 6.32 GHz for a thickness of 3.4 mm while the highest effective absorption bandwidth was 2.96 GHz.     

Tuning the electronic and thermal transport behaviors of metal-dispersed Ti2O3 composites derived by metal–insulator transition

Thermal management requires an understanding of the relations among the thermal energy transfer, electronic properties, and structures of thermoconductive materials. Here, we enhanced the metal–insulator transition (MIT)-induced effect on the thermal conductivities of microstructure-controlled Ti₂O₃ composites containing W as a thermal conductive filler at approximately 450 K. To change the electronic and thermal transport properties, we varied the particle radii of the conductive phases in the raw material. The change in the calculated electronic thermal conductivity relative to the electrical conductivity of the W_x(Ti₂O₃)_1?x composite was enhanced by compounding the material. When x was reduced from 50 vol% to 20 vol% and the W particle diameter was reduced from 150 μm to 5 μm, the variation in the estimated electronic thermal conductivity of the W_x(Ti₂O₃)_1?x composite was increased by a factor of 2.01. The total thermal conductivity was also changed by the MIT. At x = 50 vol% and a W particle diameter of 5 μm, the maximum thermal conductivity change was 6.34 times larger than that of pure Ti₂O₃. The detailed relation between the MIT-induced changes in thermal transport and the microstructure were elucidated in classical effective medium approximations.     

Non-isothermal nitridation kinetics of Ti6Al4V in Al2O3-based refractories

To establish a kinetic model of nitridation of Ti6Al4V in Al₂O₃-based refractories, the non-isothermal nitridation of Ti6Al4V–Al₂O₃ composite refractories at various heating rates was investigated using a thermogravimetric (TG) analyzer for large samples. The activation energy (E) and kinetic model (G(α)) for the nitridation of Ti6Al4V were determined using the isoconversional and master plots methods, respectively. The nucleation and growth of nitriding products of the TiN solid solution was the controlling step in the nitridation of Ti6Al4V in Al₂O₃-based refractories. The Avrami-Erofeev kinetic model, depicted by the G(α) = [-ln (1-α)]⁴ equation, is the most rational kinetic model. The values of E and A for the nitridation of Ti6Al4V were calculated to be 214.99 kJ/mol and 1.46 × 10⁷ (S^?1), respectively.     

Study on preparation of glass-ceramics from multiple solid waste and coupling mechanism of heavy metals

Solid wastes, such as municipal solid waste incineration fly ash (MSWI FA) and tailings, contain a large number of harmful components, which makes harmless and recycling treatment a challenge. Through high-temperature reconstruction, the solid waste containing heavy metals is prepared into glass-ceramics, which is an effective method to realize the harmless and resource utilization of solid waste. In this work, glass-ceramics were successfully prepared by using MSWI FA, waste glass, and lead-zinc tailings. The utilization rate of solid waste reached 91.74%. The coupling mechanism of heavy metals with Fe as the dominant factor and Zn, Cu, and Pb coexisting was explored. The results showed that the critical threshold of sintering temperature was 1000 °C. The properties of glass-ceramics can be greatly optimized when the temperature was higher than 1000 °C. Fe played a leading role in the migration and solidification process. Because of its higher displacement capacity, Fe was preferentially solidified in the form of hedenbergite and magnetite. Zn, Cu, and Pb solidified in the form of (Mg,Fe,Zn,Cu)Fe₂O₄ and Pb²⁺ respectively. The order of stabilization effect was Fe > Zn > Cu > Pb. All leaching concentrations of heavy metals were lower than the standard threshold, even if the heavy metals reached 20 wt%.     

Sintering characteristics and microwave dielectric properties of ultralow-loss SrY2O4 ceramics

A SrY₂O₄ microwave dielectric ceramic suitable for 5G systems is synthesised via a solid-state reaction in a sintering temperature range of 1425–1525 °C. X-ray diffraction patterns and Rietveld refinement analysis show that the ceramic has an antispinel orthorhombic crystal structure belonging to the Pnma space group. Scanning electron microscopy images show that the ceramic particles are closely connected, the grain boundaries are clear, and the particles are uniform at the optimal sintering temperature of 1475 °C. The optimal microwave dielectric performances are ε_r = 14.78, Q × f = 84090 GHz, τ_? = ?14.98 ppm/°C. The relatively low dielectric constant, high Q × f value, low τ_? value, and easily available raw materials indicate that it is a good choice for 5G equipment.     

Ultra-high-temperature tantalum-hafnium carbonitride ceramics fabricated by combustion synthesis and spark plasma sintering

We report the fabrication of dense single-phase (Ta,Hf)CN carbonitride ceramics using a combination of combustion synthesis (CS) and spark plasma sintering (SPS). The ceramic powder was produced by high-energy ball milling of the reactants (Ta, Hf, C) in different atomic ratios followed by CS of the obtained nanostructured composites in a nitrogen atmosphere. X-ray diffraction analysis of the combustion products revealed the formation of (Ta,Hf)CN with cubic B1 structures as the dominant phases for all investigated compositions. The SPS of the as-synthesized powders allowed both homogenization of the composition and consolidation of the bulk single-phase carbonitride ceramics with a relative density of 98 ± 1 %. Ta₂₅Hf₇₅CN showed the highest hardness (19.4 ± 0.2 GPa) and fracture toughness (5.4 ± 0.4 MPa m^1/2) among the investigated composites and excellent oxidation resistance in air.     

Investigation of processes of obtaining cerium dioxide sol with polyvinyl alcohol having bioactive properties

Cerium dioxide sols are widely used in photocatalysis, catalysis, medicine and cosmetics. It is believed that sols with a CeO₂ size of up to 10 nm have the most active biological properties. The method of sols preparation affects their functional properties. They are usually obtained through the stage of separating the oxide in the solid phase from the solution, which can lead to particle agglomeration, and then transferring the oxide to a colloidal solution under the action of various stabilizers. In this study, we propose the method of CeO₂ sol obtaining without step of solid phase oxide separation. The stabilizer (polyvinyl alcohol (PVA)) is present at the stage of formation of weakly aggregated CeO₂ nanoparticles from cerium(III) salt with an ammonia and hydrogen peroxide solution. Using IR, UV spectroscopy, viscometry and titration it was found that H₂O₂ eventually oxidizes Ce(III) in solution to Ce(IV) and does not oxidize PVA. The intermediate formed after the addition of ammonia solution to cerium(IV) salt has the composition Ce(ООН)₃OН?nH₂O, which is confirmed by the data of proton magnetic resonance, weight and thermal analyses. The process of CeO₂ sol formation stabilized by PVA goes through the stages of Ce(ООН)₃ОН dissolution accompanying with an endothermic effect, followed by decomposition. Peroxide compounds in the solid phase are stable in air up to 90–100 °C. The prepared sol has the composition CeO₂–PVA–ammonium nitrate, exhibit antioxidant properties, is not a nutrient medium for E. Coli and S. Aureus and is capable to form a calcium-phosphate layer on its surface from a model solution of SBF.     

Study on the microstructure and mechanical properties of microwave sintered NbC–Ni cermets reinforced by multilayer graphene

In recent years, NbC–Ni cermets has been proposed as a potential substitute for WC-Co cemented carbide in machining and other fields because of its economy and good performance, which has attracted extensive attention of scholars. Research on improving its mechanical properties will help to explore its application potential. Graphene-reinforced NbC–Ni cermets were prepared using a microwave sintering technique, and the effects of multilayer graphene (MLG) on its mechanical properties and microstructure were investigated. The experimental results show that the addition of a certain content of graphene contributes to the densification of the material and inhibits the grain growth. The Vickers hardness, toughness, and bending strength increased and then decreased with an increase in the MLG content. When 0.75 wt% MLG was added, the comprehensive mechanical properties of NbC–Ni cermets were optimal, with a Vickers hardness, fracture toughness, and bending strength of 1297.5 kg/mm², 18.23 MPa m^1/2, and 1464.5 MPa, respectively, which were 12.01%, 38.95%, and 18.97% higher than those without MLG. At low MLG content, the graphene sheet layers were well dispersed in the matrix grain boundaries, whereas graphene agglomerates and pores appeared in cermets with 1 wt% MLG, which degraded their mechanical properties. The strengthening and toughening mechanisms of MLG include grain refinement, large-angle deflection of cracks, crack bridging, and pullout of graphene sheet layers.     

Fabrication of in situ elongated β-Sialon grains bonded to tungsten carbide via two-step spark plasma sintering

In order to reduce the difficulty of preparing binder-less cemented carbide and further broaden its application prospects, tungsten carbide toughened by in situ elongated β-Sialon grains was developed via sintering ball-milled WC and α-Si₃N₄ powders using Al₂O₃–ZrO₂ as a sintering aid and transformation additive. The two-step spark plasma sintering of the mixture at 1650 °C with dwelling at 1500 °C for 10 min was conducted under 30 MPa uniaxial pressure, and the densification behaviors, phase transformations, mechanical properties, and microstructures of the produced composites were investigated. The addition of Al₂O₃–ZrO₂ reduced the initial temperature of the densification process by approximately 100 °C and its final temperature by 200 °C (compared with the densification temperatures of pure WC and Si₃N₄ materials) and fully transformed α-Si₃N₄ to Sialon (Si–Al–O–N) phases. Microstructural characterization data showed that the WC matrix contained homogeneously distributed equiaxed and elongated β-Si₅AlON₇ grains. The WC composites containing in situ elongated β-Sialon grains exhibited an optimal hardness of 18.93 ± 0.03 GPa and enhanced fracture toughness of 10.43 ± 0.27 MPa m^1/2. The toughening mechanism of the β-Sialon phase involved the pull-out of elongated grains and crack bridging.     

A novel composition of bioactive glass with potent haemostatic action and antibacterial competence

Haemorrhagic bleeding is a crucial area of concern related to military as well as civilian trauma. In recent years, bioactive glass is gaining attention in a number of healthcare applications, including haemostasis. Herewith, we report a unique composition of bioactive glass, 70 SiO₂: (30-x-y) CaO: x.Al₂O₃: y.ZnO, where x = 10–18 mole% and y = 0–8 mole%, (Al-BAG) exhibiting haemostatic property as well as antibacterial activity. The as-prepared glass was characterized using XRD, SEM-EDX, FTIR and TG-DSC along with in-vitro degradation study and biological studies e.g., cytocompatibility, haemocompatibility, in-vitro thrombus formation, in-vitro blood absorption capacity, blood coagulation assays (PT, aPTT), in-vitro antibacterial assay against Staph. aureus as well as in-vivo acute dermal toxicity followed by histopathological analysis) and in-vivo haemostasis efficacy were undertaken. The novel bioactive glass composition exhibits promises to be an efficient haemostatic agent with antibacterial activity.     

Room-temperature densification of MgO bulk ceramics with dispersed nitride phosphor particles

Wave conversion materials with high thermal conductivity are necessary for high-power semiconductor lighting. Ceramics have higher thermal conductivity than existing matrices such as resin or glass in which phosphor particles are dispersed. However, the high densification of ceramics generally requires high-temperature sintering, which degrades and alters the phosphor particles. In this study, we aimed to achieve the high densification of MgO ceramics at room temperature. Applying high hydrostatic pressure with water addition improved the sample packing ratio and promoted the formation of Mg(OH)₂. As a result, the relative density was ≥95%. Additionally, various nitride phosphor particles (CaAlSiN₃:Eu²⁺, β-SiAlON:Eu²⁺, and α-SiAlON:Eu²⁺) were dispersed in the MgO matrix at room temperature without degrading the luminescence property. The thermal conductivity of the obtained sample was about 8 W m^?1K^?1, 40 times higher than that of the epoxy matrix.     

Tuning specific loss power of CoFe2O4 nanoparticles by changing surfactant concentration in a combined co-precipitation and thermal decomposition method

New synthetic approaches of nanoparticles (NPs) can be used for magnetic hyperthermia, destroying malignant cells without damaging healthy tissues. Here, a combination of co-precipitation and thermal decomposition techniques was employed to synthesize monodisperse CoFe₂O₄ NPs. A mixture of oleylamine and oleic acid with different concentrations was utilized as a surfactant, significantly changing magnetic, morphological and structural properties of the NPs. Increasing the surfactant concentration from 1 to 7.5 mmol resulted in maximum and minimum coercivity and saturation magnetization of 420.0 Oe 73.6 emu/g, and 67.2 Oe and 48.3 emu/g, respectively, arising from the prevention of agglomeration and reduction in crystallite size. The first-order reversal curve analysis was employed to clarify the role of the surfactant in magnetic distributions and detailed characteristics. The specific loss power of the NPs was found to be tuned for the different surfactant concentrations, achieving a maximum of 268.5 W/g at 7.5 mmol for CoFe₂O₄ NPs with enhanced superparamagnetic contribution in Néel and Brownian mechanisms. MTT assay of the NPs was also carried out, indicating their low cytotoxicity.     

Fabrication of Al2O3/AlN composite ceramics with enhanced performance via a heterogeneous precipitation coating process

To improve the thermal and mechanical properties of Al₂O₃/AlN composite ceramics, a novel heterogeneous precipitation coating (HPC) approach was introduced into the fabrication of Al₂O₃/AlN ceramics. For this approach, Al₂O₃ and AlN powders were coated with a layer of amorphous Y₂O₃, with the coated Al₂O₃ and AlN powders found to favor the formation of an interconnected YAG second phase along the grain boundaries. The interconnected YAG phase was designed to act as a diffusion barrier layer to minimize the detrimental interdiffusion between Al₂O₃ and AlN particles. Compared with samples prepared by a conventional ball-milling method, the HPC Al₂O₃/AlN composites exhibited less AlON formation, a higher relative density, a smaller grain size and a more homogeneous microstructure. The thermal conductivity, bending strength, fracture toughness and Weibull modulus of the HPC Al₂O₃/AlN composite ceramics were found to reach 34.21 ± 0.34 W m⁻¹ K⁻¹, 475.61 ± 21.56 MPa, 5.53 ± 0.29 MPa m^1/2 and 25.61, respectively, which are much higher than those for the Al₂O₃ and Al₂O₃/AlN samples prepared by the conventional ball-milling method. These results suggest that HPC is a more effective technique for preparing Al₂O₃/AlN composites with enhanced thermal and mechanical properties, and is probably applicable to other composite material systems as well.     

Shrinkage behavior and mechanical properties of alkali activated mortar incorporating nanomaterials and polypropylene fiber

Blended ground granulated blast slag (GGBS), low-calcium fly ash (FA), nano silica (NS), and nano alumina (NA) with/without polypropylene fiber (PPF) had a significant effect on the development length of alkali activated mortar (AAM) cured at various humidity levels and curing ages. This paper presents the behavior of alkali activated mortar with 50% FA and 50% GGBFS binder materials and the alkali ratio of sodium silicate to sodium hydroxide (SS/SH) is 2.5. The molar concentration of sodium hydroxide (NaOH) used was 12 M. Feasibility Comparisons between the different humidity 60%–98% of at 23 ± 3 C° were examined. The strength behavior of alkali-activated mortar with different curing ages was also evaluated. Scanning electron microscopy (SEM) analysis and X-ray diffractions (XRD) were also conducted to clarify the effect of nanomaterials and PPF on the microstructures of AAM. It was found that the shrinkage values of AAM were decreased with the addition of polypropylene fiber and nanomaterials. The combined use of both nanomaterials had better performance than the use of nano SiO₂ and/or nano Al₂O₃ alone. The combined use of PPF with nanomaterials had a superior reduction in shrinkage and expansion and increment on strength values; the minimum shrinkage, expansion values, and maximum strength were found at AAM mix incorporating 2%NS-1%NA-0.5%PPF. The SEM analysis and XRD evaluation indicates the significant effect of nanomaterials on the microstructures and bond strength of AAM. The microstructure of the mixes incorporating both nanomaterials and PPF was denser than other mixes without nanomaterials and/or PPF and showed lower micro cracks.     

Microstructural and main mechanical properties of novalac based carbon–carbon composites as the pyrolysis heating rate

In this study, the effects of pyrolysis heating rate on microstructural and main mechanical properties of Novalac-based carbon/carbon composites were investigated by CHNS, optical microscope, FE-SEM, BET N₂ adsorption, XRD, Raman, FT-IR, wear analyzing, three-point bending test, tensile and Vickers micro-hardness tests. Firstly, PAN-derived carbon nanofibers (reinforcing agent) was synthesized using electrospinning followed by the functionalizing via the wet chemical oxidation to improve the strength of nanofiber bonding to the matrix of composites. Firstly, novalac resin (acting as a matrix), hexamethylenetetramine (hardener agent) and carbon nanofibers (reinforcing agent) were mixed and hot-pressed at 180 °C under the compression load of 40 kN to produce compressed CNFs-Novolac composites. Carbon/Carbon composites were obtained from the pyrolysis of CNFs-Novolac composites up to 1000 °C by the various heating rates under the compression press of 400 bar, finally. Structural and mechanical studies confirmed that the heating rates below or equal to 10 °C.min⁻¹ resulted in the production of low porosity (≤17%) carbon composite with high carbon content (>90 wt%), high fracture strength (≥270 MPa), high toughness (≥9 MPa m^1/2), high hardness (≥156 Hv), and low friction coefficient (<0.6).