Microstructure evolution,mechanical and tribological properties of Ti3(Al,Sn)C2/Al2O3 composites

In this paper, in situ formed Ti₃(Al,Sn)C₂/Al₂O₃ composites were fabricated by sintering the mixture of Ti₃AlC₂ and SnO₂. The Al atoms could diffuse out of the Ti₃AlC₂ layered structure to react with SnO₂, resulting in the formation of Ti₃(Al,Sn)C₂ solid solution and Al₂O₃. When the SnO₂ content was 20?wt.%, the sintered Ti₃(Al,Sn)C₂/Al₂O₃ composite exhibited the best overall mechanical properties, because of the optimized cooperative strengthening effect of solution strengthening and Al₂O₃ enhancement. When the SnO₂ content increased up to 30?wt.%, the flexural strength and fracture toughness of Ti₃(Al,Sn)C₂/Al₂O₃ composite dramatically decreased on account of the large accumulation of generated Al₂O₃. Moreover, according to the SiC ball-on-flat wear tests, it was found that the wear resistance of Ti₃(Al,Sn)C₂/Al₂O₃ composites was significantly improved as the SnO₂ content increased.     

Tailoring Magnetic Properties of MAX Phases,a Theoretical Investigation of (Cr2Ti)AlC2 and Cr2AlC

(Cr₂Ti)AlC₂ is a newly discovered MAX phase with ordered occupations of Ti and Cr atoms on M sites. The Cr‐containing MAX phase is expected showing magnetic property, which provides functional applications in spintronics and as self‐monitoring smart coating. The magnetic states of (Cr₂Ti)AlC₂ are predicted by GGA and GGA + U methods and compared to those of Cr₂AlC. The ground states are predicted as FM or AFM‐XX configurations depending on the calculation methods. Analysis of the electronic structure shows that the magnetic moments mainly originate from the net spins of Cr 3d valence electrons, whereas the contribution of other atoms is negligible. The calculated magnetic moments of Cr atoms in (Cr₂Ti)AlC₂ are higher than those in Cr₂AlC due to the larger distance between the out‐plane Cr atoms separated by the intercalated nonmagnetic Ti–C slab. This work provides an insight on tailoring magnetic properties of MAX phases by modifying the crystal structure.     

Molten salt dynamic sealing synthesis of MAX phases (Ti3AlC2, Ti3SiC2 et al.) powder in air

Since the synthesis of non-oxidized ceramic and alloy powders requires both high temperature and oxygen insulation conditions, here we demonstrate a cost-efficient molten salt sealing/shielded synthesis method with dynamic gas tightness. Compared to conventional synthesis method, it can prevent the loss of reaction materials at high temperature, cut off the connection between reacting material and outside air, and does not require long-time ball milling mixing treatment or provision of applied pressing before or during heating. Only low-cost salts (e.g., NaCl, KCl), a few minutes of raw material mixing, and regular heating molds are required to obtain high-purity (>96 wt%), micron-sized Ti₃AlC₂ and Ti₃SiC₂ powders with narrow size distribution, which significantly decreased the complexity and production costs in the synthesis process. The effect of temperature and raw material content on the products were investigated. The mechanism of diffusion reaction between reactants in molten salt environment was analyzed. The new method developed here was also applicable to Ti₂AlC, V₂AlC and Cr₂AlC MAX phases, as well as provided new ideas for the preparation of other MXenes precursors with certain stoichiometric ratios, air-sensitive materials and nanopowders.     

Preparation of TiC/Ti2AlC coating on carbon fiber and investigation of the oxidation resistance properties

MAX phases were proposed as the interphase materials for carbon fiber reinforced ceramic matrix composites toward the applications in high‐dose irradiation and oxidation environments. A thickness‐controllable TiC/Ti₂AlC coating was fabricated on carbon fiber using an in situ reaction in a molten salt bath. The coating showed a multilayered structure, in which the inner layer was TiC and the outer layer was Ti₂AlC. The influence of the reaction conditions on the morphology, composition, and thickness of the coating was investigated. The oxidation resistance properties of the as‐prepared TiC/Ti₂AlC‐coated carbon fiber in static air and water vapor flow at elevated temperatures were investigated. The results showed that the as‐prepared TiC/Ti₂AlC coating could provide good protection to the carbon fiber in both static air and water vapor flow up to 800°C. As these TiC and Ti₂AlC materials have good irradiation resistance, the present work provides a potential way to develop an irradiation‐resistant interphase of carbon‐fiber‐reinforced ceramic matrix composites for nuclear applications. Furthermore, this work also provides a feasible way to prepare carbide/MAX phase coating on other carbon materials.     

Oxidation behavior of Ti3SiC2 powder synthesized by using biochar,Si and Ti

Biochar was proposed as a novel carbon source for synthesizing Ti₃SiC₂ powder with high purity by a simple pressureless sintering at 1673 K, and Ti₃SiC₂ grains exhibited the typical nanolayered structure. The oxidation behavior of Ti₃SiC₂ powder showed the parabolic law during isothermal oxidation from 1273 K to 1473 K. Dense and continuous oxidation layer consisting of mixed TiO₂ and SiO₂ was formed rapidly on the surface of Ti₃SiC₂ particles as a diffusion barrier, which effectively retarded the inward diffusion of oxygen, conferring good oxidation resistance of the powder.     

Compressive Behavior of Ti3AlC2 and Ti3Al0.8Sn0.2C2 MAX Phases at Room Temperature

In this study, we report on the compressive behavior of Ti₃AlC₂ and Ti₃Al_0.8Sn_0.2C₂ MAX phases at room temperature. We found that these two phases could be classified as Kinking Nonlinear Elastic (KNE) solids. The cyclic compressive stress–strain loops for Ti₃AlC₂ and Ti₃Al_0.8Sn_0.2C₂ are typical hysteretic and fully reversible. At failure, both compositions fracture in shear with maximum stresses of 545 MPa for Ti₃AlC₂ and 839 MPa for Ti₃Al_0.8Sn_0.2C₂. Consequently, the macroshear stresses for failure, τ_c, are 185 MPa and 242 MPa for Ti₃AlC₂ and Ti₃Al_0.8Sn_0.2C₂, respectively. In addition to the grain size effects, the presence of a ductile Ti_xAl_y intermetallic distributed in the grain boundaries plays an important role in the enhancement of the ultimate compressive and macroshear stresses for Ti₃Al_0.8Sn_0.2C₂. SEM observations reveal that these two MAX phases exhibit crack deflections, intragranular fractures, kink band formation and delaminations, grain push‐in and pull‐out.     

Thermal shock behavior of Ti2AlC from 200°C to 1400°C

The thermal shock behavior of Ti₂AlC synthesized by means of self‐propagating high‐temperature combustion synthesis with pseudo hot isostatic pressing is investigated, with a focus on the effect of the quenching temperature and quenching times. In general, Ti₂AlC exhibits a better thermal shock resistance than typical brittle ceramics like Al₂O₃. Although the flexural strength decreases quickly in the temperature range of 300°C‐500°C, no discontinuous decrease in the retained strength is observed in Ti₂AlC which, as with other MAX phases, differs from the behavior of typical brittle ceramics. Overall, the initial strength (grain size) plays a determining role in the thermal shock behavior of Ti₂AlC and other MAX phases. On increasing quench times to 5 cycles, the retained flexural strength decreases further, however with a lower rate of decrease compared with the first quench. Quenching at 300°C and above, voids after the pullout of grains and cracks are present, which however are absent in the un‐quenched samples, indicating the weakening of bonding among grains and the induced damage around the grain boundary during the thermal shock.     

Autonomous high‐temperature healing of surface cracks in Al2O3 containing Ti2AlC particles

In this work, the oxidation‐induced crack healing of Al₂O₃ containing 20 vol.% of Ti₂AlC MAX phase inclusions as healing particles was studied. The oxidation kinetics of the Ti₂AlC particles having an average diameter of about 10 μm was studied via thermogravimetry and/or differential thermal analysis. Surface cracks of about 80 μm long and 0.5 μm wide were introduced into the composite by Vickers indentation. After annealing in air at high temperatures, the cracks were filled with stable oxides of Ti and Al as a result of the decomposition of the Ti₂AlC particles. Crack healing was studied at 800, 900, and 1000°C for 0.25, 1, 4, and 16 hours, and the strength recovery was measured by 4‐point bending. Upon indentation, the bending strength of the samples dropped by about 50% from 402 ± 35 to 229 ± 14 MPa. This bending strength increased to about 90% of the undamaged material after annealing at 1000°C for just 15 minutes, while full strength was recovered after annealing for 1 hour. As the healing temperature was reduced to 900 and 800°C, the time required for full‐strength recovery increased to 4 and 16 hours, respectively. The initial bending strength and the fracture toughness of the composite material were found to be about 19% lower and 20% higher than monolithic alumina, respectively, making this material an attractive substitute for monolithic alumina used in high‐temperature applications.     

Elastic constants of polycrystalline Ti3AlC2 and Ti3SiC2 measured using coherent inelastic neutron scattering

The magnitude of the single‐crystal elastic constant c₄₄ in the MAX phase Ti₃SiC₂ is under debate. In this paper, estimates for the magnitude of c₄₄ for MAX phases Ti₃AlC₂ and Ti₃SiC₂ are determined from a partially oriented polycrystalline sample via coherent inelastic neutron scattering. The largely quasi‐isotropic nature of these M_n+1AX_n phase elastic constants as previously predicted by density functional theory calculations is confirmed experimentally for Ti₃AlC₂ to be c₄₄=115.3 ± 30.7 GPa. In contrast, Ti₃SiC₂ is confirmed to be shear stiff with c₄₄=402.7 ± 78.3 GPa supporting results obtained by earlier elastic neutron diffraction experiments.     

Porosity effect on microstructure,mechanical, and fluid dynamic properties of Ti2AlC by direct foaming and gel‐casting

In this study, Ti₂AlC foams were fabricated by direct foaming and gel‐casting using agarose as gelling agent. Slurry viscosity, determined by the agarose content (at a fixed solids loading), as well as surfactant concentration and foaming time were the key parameters employed for controlling the foaming yield, and hence the foam porosity after sintering process. Fabricated foams having total porosity in the 62.5‐84.4 vol% range were systematically characterized to determine their pore size and morphology. The effect of the foam porosity on the room‐temperature compression strength and elastic modulus was also determined. Depending on the amount of porosity, the compression strength and Young's modulus were found to be in the range of 9‐91 MPa and 7‐52 GPa, respectively. Permeability to air flow at temperatures up to 700°C was investigated. Darcian (k₁) and non‐Darcian (k₂) permeability coefficients displayed values in the range 0.30‐93.44 × 10^?11 m² and 0.39‐345.54 × 10^?7 m, respectively. The amount of porosity is therefore a very useful microstructural parameter for tuning the mechanical and fluid dynamic properties of Ti₂AlC foams.     

Effect of texture on oxidation resistance of Ti3AlC2

Oxidation resistance of textured Ti₃AlC₂ ceramics was measured in the temperature range 1273–1573?K. It was found that the oxidation was markedly anisotropic and the samples exhibited a better oxidation resistance when tested along a direction transverse to the c-axis. This behavior was attributed to the rapid diffusion of Al within its basal planes to form a passivating Al₂O₃ scale and it respected Ellingham diagrams. The scales formed had different compositions depending on the testing direction; this response was clearly resulting from the crystallographic orientation. Even at 1473?K after 20?h exposure, the samples tested in a direction transverse to the c-axis showed a reduced weight gain which was 45 times lower than one seen on a basal plane.     

High temperature physical and mechanical properties of large-scale Ti2AlC bulk synthesized by self-propagating high temperature combustion synthesis with pseudo hot isostatic pressing

The electrical, thermal, and mechanical properties as well as the effect of the temperature of large-scale Ti₂AlC bulk synthesized by self-propagating high temperature combustion synthesis with pseudo hot isostatic pressing were investigated in detail. With increasing temperature, the lattice defects contribute to the decreasing phonon thermal conductivity, and the electrical resistivity increases linearly from room temperature (RT) to 900 °C. The RT flexural strength, compressive strength, fracture toughness, work of fracture, and Vickers hardness were measured to be 606 ± 20 MPa, 1057 ± 84 MPa, 6.9 ± 0.2 MPa m^1/2, 158 ± 12 J/m², and 4.7 ± 0.2 GPa, respectively. With increasing temperature, the flexural and compressive strengths both keep almost unchanged in the zone of brittle failure, but decrease sharply as the plastic deformation occurs. The brittle-plastic transition temperature under flexure (900–950 °C) is higher than compression (700–800 °C). Interestingly, a non-catastrophic failure is observed in the SENB test, with the high work of fracture (158 ± 12 J/m²).     

High‐temperature oxidation and compressive strength of Cr2AlC MAX phase foams with controlled porosity

Cr₂AlC foams have been processed for the first time containing low (35 vol%), intermediate (53 vol%), and high (75 vol%) content of porosity and three ranges of pore size, 90‐180 μm, 180‐250 μm, and 250‐400 μm. Sacrificial template technique was used as the processing method, utilizing NH₄HCO₃ as a temporary pore former. Cr₂AlC foams exhibited negligible oxidation up to 800°C and excellent response up to 1300°C due to the in‐situ formation of an outer thin continuous protective layer of α‐Al₂O₃. The in‐situ α‐Al₂O₃ protective layer covered seamlessly all the external surface of the pores, even when they present sharp angles and tight corners, reducing significantly the further oxidation of the foams. The compressive strength of the foams was 73 and 13 MPa for 53 vol% and 75 vol% porosity, respectively, which increased up to 128 and 24 MPa after their oxidation at 1200°C for 1 hour. The increase in the compressive strength after the oxidation was caused by the switch from inter‐ to transgranular fracture mode. According to the excellent high‐temperature response, heat exchangers and catalyst supports are the potential application of these foams.     

The synthesis and mechanical properties of high pure Ti2Al(Sn)C solid solution

High pure Ti₂Al_(1?x)Sn_xC (x = 0‐1) powders were synthesized using Ti, Al, Sn, and TiC powders as raw materials by pressureless sintering method. The influence of sintering temperature and raw material ratio on the purity of Ti₂AlC and Ti₂Al_0.8Sn_0.2C powders were investigated. The results show that pure Ti₂AlC and Ti₂Al_0.8Sn_0.2C powders were obtained from the mixed raw materials ratio of Ti:1.1Al:0.9TiC and Ti:0.9Al:0.2Sn:0.9TiC at 1450°C, respectively. Subsequently, fully dense Ti₂AlC and Ti₂Al_0.8Sn_0.2C bulks were prepared using mechanically alloying and hot pressed sintering method. The Vickers hardness of Ti₂AlC and Ti₂Al_0.8Sn_0.2C approaches approximately about 6 GPa and 4 GPa, the flexural strength was measured to be 650 ± 36 MPa and 521 ± 33 MPa, respectively. Microstructural analysis reveals that grain delamination, kink bands, and crack deflection occurred around the indentation area and at the fracture surface.     

Synthesis and physical properties of (Zr1−x,Tix)3AlC2 MAX phases

MAX phase solid solutions physical and mechanical properties may be tuned via changes in composition, giving them a range of possible technical applications. In the present study, we extend the MAX phase family by synthesizing (Zr_1?xTi_x)₃AlC₂ quaternary MAX phases and investigating their mechanical properties using density functional theory (DFT). The experimentally determined lattice parameters are in good agreement with the lattice parameters derived by DFT and deviate <0.5% from Vegard's law. Ti₃AlC₂ has a higher Vickers hardness as compared to Zr₃AlC₂, in agreement with the available experimental data.     

High‐Temperature Neutron Diffraction,Raman Spectroscopy,and First‐Principles Calculations of Ti3SnC2 and Ti2SnC

Herein, we report—for the first time—on the additive‐free bulk synthesis of Ti₃SnC₂. A detailed experimental study of the structure of the latter together with a secondary phase, Ti₂SnC, is presented through the use of X‐ray diffraction (XRD), and high‐resolution transmission microscopy (HRTEM). A previous sample of Ti₃SnC₂, made using Fe as an additive and Ti₂SnC as a secondary phase, was studied by high‐temperature neutron diffraction (HTND) and XRD. The room‐temperature crystallographic parameters of the two MAX phases in the two samples are quite similar. Based on Rietveld analysis of the HTND data, the average linear thermal expansion coefficients of Ti₃SnC₂ in the a and c directions were found to be 8.5 (2)·10^?6 K^?1 and 8.9 (1)·10^?6 K^?1, respectively. The respective values for the Ti₂SnC phase are 10.1 (3)·10^?6 K^?1 and 10.8 (6)·10^?6 K^?1. Unlike other MAX phases, the atomic displacement parameters of the Sn atoms in Ti₃SnC₂ are comparable to those of the Ti and C atoms. When the predictions of the atomic displacement parameters obtained from density functional theory are compared to the experimental results, good quantitative agreement is found for the Sn atoms. In the case of the Ti and C atoms, the agreement is more qualitative. We also used first principles to calculate the elastic properties of both Ti₂SnC and Ti₃SnC₂ and their Raman active modes. The latter are compared to experiment and the agreement was found to be good.     

Preparation and tribological behaviour of laminated Ti3AlC2 crystals as additive in base oil

Abstract

Laminated ternary compound Ti₃AlC₂ crystals were synthesised by pressureless sintering the mixture powders of 3Ti/1·1Al/1·8C, 3Ti/1Al/1·8C/0·2Sn, 1Ti/1·8TiC/1Al and 1Ti1·8TiC1Al0·1Sn at 1400°C with preliminary liquid magnetic stirring mixing. The X-ray diffraction results indicate that Ti₃AlC₂ prepared from 3Ti/1Al/1·8C/0·2Sn has the highest purity, and the addition of appropriate Sn favours the synthesis of high purity Ti₃AlC₂. Scanning electron microscopy images show that Ti₃AlC₂ samples exhibit lamellar-like microstructure with thickness of ～100 nm. The tribological properties of Ti₃AlC₂ as an additive in 100SN base oil were evaluated with a ball on disc tester. The results show that the Ti₃AlC₂ additives exhibited good friction reduction and wear resistance at 5 wt-% concentration. Under determinate conditions, the base oil containing 5 wt-% Ti₃AlC₂ samples presented good tribology performance under the load of 15 N. The improved tribological properties of the Ti₃AlC₂ samples could be attributed to the formation of tribofilm in friction process.     

铝炭滑板的高温强度、断裂行为和氧化过程与添加物Al、Si的关系

Ａｌ、Ｓｉ添加物均能显著改善滑板的性能，其作用主要通过化学反应而产生的相变化来实现。分析了铝炭滑板的断裂行为。     

Synthesis and mechanical and thermal properties of (Cr,Mn)2AlC solid solutions

(Cr,Mn)₂AlC solid solutions have attracted much attention due to their magnetic property which will be enhanced with increasing Mn solubility. So far, only 3?at.-% Mn solubility in (Cr,Mn)₂AlC bulk materials has been reported. This work reports on the synthesis of (Cr,Mn)₂AlC solid solutions via a new reaction route with AlCr₂, C and Mn as starting materials. The Mn solubility increases with increasing the starting Mn content. The maximum solubility of Mn in (Cr,Mn)₂AlC was 8.3?at.-%, corresponding to a resultant solid solution (Cr_0.83Mn_0.17)₂AlC. However, increasing the Mn content in the starting mixture caused the formation of impurities in the sintered samples. A dense (Cr_0.95Mn_0.05)₂AlC ceramic has been achieved by hot-pressing the mixture of AlCr₂/C/0.1Mn. The mechanical properties and thermal expansion coefficient of (Cr_0.95Mn_0.05)₂AlC were measured.     

Influence of ordered carbon‐vacancy networks on the electronic structures and elastic properties of Nb4AlC3−x

Carbon‐vacancy‐bearing Nb₄AlC_3?x has the best high‐temperature mechanical robustness among MAX phases. The existing form of the vacancies has been long overlooked. Recently, the vacancies in Nb₄AlC_3?x have been identified to be ordered, establishing an ordered compound Nb₁₂Al₃C₈. Here, the spatial distribution of the ordered vacancies and their influences on bonding characteristics and elastic properties are unraveled by thoroughly comparing Nb₁₂Al₃C₈ and vacancy‐free Nb₄AlC₃. In Nb₁₂Al₃C₈, the carbon vacancies break only relatively weak Nb–C bonds and form ordered equilateral triangular carbon‐vacancy networks (OETCVNs) to maximize the bond strengthening effect. The networks slightly shift partial and total density of states toward the Fermi energy level, and bring about a feature of “de‐metallization”. Meanwhile, the presence of OETCVNs results in the softening of elastic modulus, decreasing of the anisotropy of Young's modulus, yet increasing that of shear modulus. These results shed lights on the carbon‐vacancy ordering behavior of MAX phases, and provide an opportunity to tailor their electronic structures and elastic properties through defect engineering.