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1.
《Ceramics International》2022,48(13):18257-18269
Thermal barrier coatings (TBCs) are essential to improve the thermal insulation performance of high-temperature components. Rare earth element (Eu3+) doped yttrium stabilized zirconia (YSZ) TBCs have been proved to be an ideal solution for non-destructive testing of internal damages. Based on this theory, two types of coatings deposited by air plasma spray (APS) on Hastelloy-X were investigated: (1) Eu3+ doped YSZ (dopant ratios 1 mol%, 2 mol%, 4 mol%, respectively), (2) traditional undoped 8YSZ. Isothermal oxidation treatment at 1100 °C, in increments of 10h until the failure of the coatings are conducted to evaluate the mechanical properties of different coatings. The microscopic morphology and phase of the coatings were analyzed by scanning electron microscope (SEM) and X-ray diffraction (XRD) patterns, respectively. The indentation testing methods were used to study the apparent interfacial fracture toughness and the hardness of the ceramic top coat. Results show that the Vickers hardness of the top coat increases with the decrease of porosity in the early stage and then decreases with the heat treatment time increasing in the long-term stage. Simultaneously, compared with the undoped 8YSZ coating, the fracture toughness increased with the dopant of Eu3+ ions increasing, from 1 mol% to 2 mol%, nevertheless, that of 4 mol% Eu3+ doped YSZ decreased compared with in the undoped 8 YSZ. For all types of specimens, the interfacial fracture toughness decreases with the increase of isothermal oxidation time. Results also indicate that the content of Eu3+ doping does not affect the microstructure and interfacial morphology of the YSZ coating as well as the growth law of thermally grown oxides (TGO). Furthermore, EDS detection found that the Eu3+ ions almost do not diffuse inside the TBCs system after isothermal oxidation treatment.  相似文献   

2.
The synthesis, characterization, and first-principles calculations of Ti3SiC2/Al2O3 ceramics were reported. X-ray diffraction measurements showed that the composite ceramics were highly pure. Scanning electron microscopy and transmission electron microscopy were used to characterize the interface information for Ti3SiC2 and Al2O3 crystals. Surface energies and interface properties were calculated using the first-principles method. The results suggested that Ti3SiC2 with Ti terminations and Al2O3 with O terminations are more stable than other terminations crystals. Thus powerful attraction between the coordinatively unsaturated Ti and O atoms on the Ti3SiC2∥Al2O3 interface would result in higher work of adhesion (Wad) and shorter boundary distance, demonstrating the intercrystalline strengthening of Ti3SiC2/Al2O3 composite ceramics.  相似文献   

3.
《Ceramics International》2022,48(16):23159-23171
Blended ground granulated blast slag (GGBS), low-calcium fly ash (FA), nano silica (NS), and nano alumina (NA) with/without polypropylene fiber (PPF) had a significant effect on the development length of alkali activated mortar (AAM) cured at various humidity levels and curing ages. This paper presents the behavior of alkali activated mortar with 50% FA and 50% GGBFS binder materials and the alkali ratio of sodium silicate to sodium hydroxide (SS/SH) is 2.5. The molar concentration of sodium hydroxide (NaOH) used was 12 M. Feasibility Comparisons between the different humidity 60%–98% of at 23 ± 3 C° were examined. The strength behavior of alkali-activated mortar with different curing ages was also evaluated. Scanning electron microscopy (SEM) analysis and X-ray diffractions (XRD) were also conducted to clarify the effect of nanomaterials and PPF on the microstructures of AAM. It was found that the shrinkage values of AAM were decreased with the addition of polypropylene fiber and nanomaterials. The combined use of both nanomaterials had better performance than the use of nano SiO2 and/or nano Al2O3 alone. The combined use of PPF with nanomaterials had a superior reduction in shrinkage and expansion and increment on strength values; the minimum shrinkage, expansion values, and maximum strength were found at AAM mix incorporating 2%NS-1%NA-0.5%PPF. The SEM analysis and XRD evaluation indicates the significant effect of nanomaterials on the microstructures and bond strength of AAM. The microstructure of the mixes incorporating both nanomaterials and PPF was denser than other mixes without nanomaterials and/or PPF and showed lower micro cracks.  相似文献   

4.
The main objective of the present study is to develop AA 7017 alloy matrix reinforced with yttrium oxide (Y2O3, rare earth element) nanocomposites by mechanical alloying (MA) and hot pressing (HP) techniques for armor applications. AA 7017+10 vol % Y2O3 nanocomposites were synthesized in a high-energy ball mill with different milling times (0, 5, 10, and 20 h) to explore the structural refinement effect. The phase analysis and homogeneous dispersion of Y2O3 in AA 7017 nanocrystallite matrix were investigated by X-ray diffraction (XRD), various electron microscopes (HRSEM, and HRTEM), Particle Size Analyzer (PSA), and Differential Thermal Analysis (DTA). The nanostructured powders were hot-pressed at 500 MPa pressure with a temperature of 673k for 1hr. The consolidated sample results revealed significant grain refinement and the enhanced mechanical properties with the function of milling time in which the 20h sample exhibited improvement in the hardness (142 VHN - 260 VHN) and ultimate compressive strength (514 MPa–906.45 MPa) due to effective dispersion of Y2O3. The various strengthening mechanisms namely, grain boundary (27.02–32.69 MPa), solid solution (57.21 MPa), precipitate (189.79–374.62 MPa), Orowan (135.68–206.92 MPa), and dislocation strengthening (84.99–149.82 MPa) were determined and correlated to the total strength.  相似文献   

5.
In consideration of recycling solid waste to achieve high value-added products, glass-ceramics have been fabricated from municipal solid waste incineration (MSWI) fly ash, pickling sludge (PS), and waste glass (WG) by melting at 1450 °C firstly to achieve parent glass and then crystallizing at 850 °C. Results demonstrated that heavy metals have been well solidified in the prepared glass-ceramics, and relatively/extremely low leaching concentrations of heavy metals have been detected. The synthetic toxicity index of heavy metals has been greatly reduced from 7-18 to <3.2 after crystallization treatment, and the leaching concentrations of Cr, Ni, Zn, Cu, and Pb are 0.15, 0.05, 0.26, 0.12, 0.19 mg L-1 respectively. Chemical morphology analysis, principal component analysis, TEM and EPMA were utilized to clarify the migration, transformation, and solidification mechanism of heavy metals from the as-received solid wastes. The major heavy metals, Cr and Ni which is responsible for the most toxicity, mainly exist in form of the oxidation state and residual state in parent glass, while the residual state in the glass-ceramics. The solidification performance was mostly positively correlated with the form of residue state, which the stability of heavy metals in glass-ceramics is improved. The solidification mechanism of heavy metals in glass-ceramics could be explained by the combination of chemical solidification/stabilization and physical coating. The TEM and EPMA confirmed that Cr and Ni mainly exist in the spinel crystalline (NiCr2O4, Fe0.99Ni0.01Fe1.97Cr0.03O4) by solid solution or chemical substitution, and a small amount of Cr in the diopside phase. Pb, Cu, and Zn are homogenously dispersed in the glass-ceramics, which is considered as physical coating solidification.  相似文献   

6.
《Ceramics International》2022,48(5):6185-6198
In this study, a La0.8Ba0.2TiO3?δ (LBT) upper layer was deposited on an yttria-stabilized zirconia (YSZ) thermal barrier coating (TBC) through atmospheric plasma spraying. The thermal cycling behaviors of the YSZ single-ceramic-layer and LBT–YSZ double-ceramic-layer coatings at 1000 °C were investigated through a water quenching method. Moreover, phases, microstructural evolution, and elemental distributions were studied through by X-ray diffraction and scanning electron microscopy–energy-dispersive X-ray spectroscopy. The results showed that the thermal cycling lifetime of the LBT–YSZ coating was 27% higher than that of conventional YSZ coating. The conventional YSZ coating failed after 251 cycles because of the joining of the continuous horizontal and vertical cracks caused by the formation of thermal growth oxides and the bending effect of the single-ceramic-layer structure. The thermal cycling behavior of the LBT–YSZ coating was different from that of the YSZ coating at the edge and center. Although the former was similar to the failure behavior of the YSZ coating, the cracks in the vertical direction were deflected as a result of the bending effect of the double-ceramic-layer structure during quenching. This deflection led to the formation of slope cracks with longer propagation paths and slope spallation zones. The latter showed small-debris spallation on top of the LBT upper layer due to the lower fracture toughness of the LBT, which protected the central coating from the structural damage of the ceramic coating. These two behaviors would either release the thermal stress or increase the crack-propagation energy requirement in the ceramic coating, consequently improving the thermal cycling lifetime of the LBT–YSZ coating. In summary, depositing an LBT upper layer could potentially improve the thermal cycling lifetimes of TBCs.  相似文献   

7.
《Ceramics International》2019,45(15):18518-18528
In this paper, we study the cracking behaviors of single-crystal nickel-based superalloy samples coated with electron-beam physical vapor deposited (EB-PVD) thermal barrier coatings (TBCs) under a thermal gradient experimentally and via the finite element method (FEM). Our results indicate that the stress distribution and failure mode of the TBC samples under the thermal gradient are different from those of samples under a uniform temperature field. The failure of the TBCs under uniform temperature is initiated by interfacial and horizontal cracks, which can result in the separation and buckling of the top coat (TC) layer. However, for the TBCs under a thermal gradient, failure is mainly caused by both vertical TC cracks and interfacial cracks because of the increased transversal stress in the TC layer. Moreover, the initiation and propagation of vertical and horizontal cracks change the failure mode to local spallation of the TC layer. We believe that our findings can contribute to further developments in TBC technology.  相似文献   

8.
《Ceramics International》2022,48(20):29554-29560
To establish a kinetic model of nitridation of Ti6Al4V in Al2O3-based refractories, the non-isothermal nitridation of Ti6Al4V–Al2O3 composite refractories at various heating rates was investigated using a thermogravimetric (TG) analyzer for large samples. The activation energy (E) and kinetic model (G(α)) for the nitridation of Ti6Al4V were determined using the isoconversional and master plots methods, respectively. The nucleation and growth of nitriding products of the TiN solid solution was the controlling step in the nitridation of Ti6Al4V in Al2O3-based refractories. The Avrami-Erofeev kinetic model, depicted by the G(α) = [-ln (1-α)]4 equation, is the most rational kinetic model. The values of E and A for the nitridation of Ti6Al4V were calculated to be 214.99 kJ/mol and 1.46 × 107 (S?1), respectively.  相似文献   

9.
《Ceramics International》2022,48(18):25723-25740
The work was aimed at the investigation of kinetics of Spark Plasma Sintering (SPS) of the α-Al2O3 particles with amorphous surface layers and investigation of the effect of the amorphous layers on the grain growth and on the mechanical properties of alumina. The objects of investigations comprised:(i) submicron α-Al2O3 powder, (ii) submicron α-Al2O3 powder with the amorphous layers on the particles' surfaces, and (iii) the fine-grained α-Al2O3 powder. The submicron powders (i) and (ii) were used to analyze the effect of the amorphous layers on the sintering kinetics. Powders (i) and (iii) were used to analyze the effect of the initial particle sizes on the shrinkage kinetics. The effect of the temperature regime and of the rate (Vh) on the shrinkage kinetics of the submicron and fine alumina powders has been studied. The shrinkage curves were analyzed using the Young–Cutler and Coble models. The sintering kinetics was shown to be determined by the intensity of grain boundary diffusion for the submicron powders and by simultaneous lattice diffusion and grain boundary one for the fine powders. The amorphous layers on the surfaces of the submicron α-Al2O3 particles were found to affect the grain boundary migration rate and the Coble equation parameters at the final stages of SPS. The abnormal characteristics of the alumina ceramics sintered from the submicron powder with the amorphous layers on the particles’ surfaces were suggested to originate from the increased concentration of the defects and of the excess free volume at the grain boundaries formed during crystallization of the amorphous layers.  相似文献   

10.
《Ceramics International》2022,48(13):18460-18467
Tetragonal multilayered ZnO/CuO composites prepared by the annealing of a Zn- and Cu-containing pillar-layered metal-organic framework were characterized by using instrumental techniques and investigated as catalysts for the degradation of 4-nitrophenol (4-NP) under irradiation with UV–vis light. The as synthesized samples contained p-n junctions, amorphous-crystalline heterojunctions, which benefitted light absorption and charge separation. The calcination temperature significantly influenced both the physicochemical properties and photocatalytic activities of these composites. The sample obtained at 400 °C (TL-ZC-400) exhibited the best photocatalytic performance, achieving a 4-NP degradation efficiency of 93.93% after 40 min of illumination. The TL-ZC-400 still showed high photodegradation ability (97.2%) after four times recycling. Furthermore, the recombination of ZnO and CuO adjusted the band gap structure of TL-ZC-400. Radical trapping experiments showed that the degradation of 4-NP was mainly mediated by hydroxyl radicals and holes. A possible photocatalytic mechanism was also proposed in this study.  相似文献   

11.
《Ceramics International》2022,48(8):10592-10600
Zinc oxide is widely used in gas sensors, solar cells, and photocatalysts because of its wide bandgap and exciton binding energy of 60 meV in various metal oxides. To use ZnO as a gas sensor, it is necessary to synthesize it with surface defects and a large specific surface area. In this study, hydrothermal synthesis without surfactants was employed to obtain organic-additive-free ZnO. For morphology control, we varied the ratio of the hydroxide ion concentration to the zinc ion concentration. To confirm the growth mechanism of ZnO, we performed X-ray diffraction, scanning electron microscopy, and transmission electron microscopy analyses. Raman spectroscopy and photoluminescence measurements were performed to analyze the surface properties. The Brunauer–Emmett–Teller method and probe stations were used to measure the specific surface area and sensitivity of the gas sensor, respectively. The results confirmed that flower-shaped ZnO is the most suitable gas-sensing material.  相似文献   

12.
The reactions between palladium (Pd), palladium-silver alloy (Pd-Ag) and silicon carbide (SiC) from 1200 °C to 1400 °C have been studied to investigate the impact of liquid phases on reaction products formation. The liquid phases were generated in Pd/SiC reactions at 1400 °C and in Pd-Ag/SiC reactions above 1300 °C. An increase in the amount of liquid associated with higher temperatures or Ag presence strongly affected the reaction mechanism and was responsible for the inhomogeneous dissolution of SiC grains and grain boundaries by Pd-rich phase at reaction front. This study helps understand Pd’s role on Ag release through SiC layer in Tri-structural isotropic (TRISO) fuel particles.  相似文献   

13.
《Ceramics International》2023,49(12):19766-19772
We investigated the structural and luminescent properties of Eu3+-doped (1-x)BaTiO3-xCaZrO3 (BCTZ:Eu). The changes in the structural symmetry of BCTZ:Eu with CaZrO3 substitution and Eu3+ doping was determined using Rietveld refinement of the X-ray diffraction patterns. Under ultraviolet photoexcitation, the specimens exhibited typical red-orange emission peaks resulting from the f–f transitions from Eu3+ ions. The intensities and asymmetry ratios of the emission intensities, as well as Stark splitting of the emission bands from Eu3+ were found to be strongly dependent on the structural phase transformation of BCTZ from tetragonal to rhombohedral. These findings suggest that BCTZ:Eu possesses a great potential for multifunctional devices that have both ferroelectric and luminous properties.  相似文献   

14.
The characteristics of Lu2O3-doped ZrO2 as a solid electrolyte material were investigated in terms of its oxygen ion conductivity and flexural strength to realize its electrolytic function at intermediate and high temperatures. The effect of doping Lu3+, which has a high nuclear charge electric field strength, was examined through impedance spectroscopy, open-circuit potential measurements, and bending tests. The results with Lu2O3 dopant were compared with those obtained with a widely used dopant, Y3+, having a similar ionic radius with Lu3+, as well as a dopant that provides high ionic conduction, Sc3+, having a smaller ionic radius with Zr4+. The results revealed that, at the same dopant concentration, both the ionic conductivity and the flexural strength of Lu2O3-doped ZrO2 are higher than those of the widely used Y2O3-doped ZrO2. The conductivity of 8 mol% Lu2O3-doped ZrO2 surpassed that of 8 mol% Sc2O3-doped ZrO2 in the range of 800–950 °C (0.153 S/cm vs. 0.121 S/cm at 900 °C). These results indicate the potential of Lu3+ as a dopant for enhancing the performance of ZrO2 solid electrolytes.  相似文献   

15.
Wave conversion materials with high thermal conductivity are necessary for high-power semiconductor lighting. Ceramics have higher thermal conductivity than existing matrices such as resin or glass in which phosphor particles are dispersed. However, the high densification of ceramics generally requires high-temperature sintering, which degrades and alters the phosphor particles. In this study, we aimed to achieve the high densification of MgO ceramics at room temperature. Applying high hydrostatic pressure with water addition improved the sample packing ratio and promoted the formation of Mg(OH)2. As a result, the relative density was ≥95%. Additionally, various nitride phosphor particles (CaAlSiN3:Eu2+, β-SiAlON:Eu2+, and α-SiAlON:Eu2+) were dispersed in the MgO matrix at room temperature without degrading the luminescence property. The thermal conductivity of the obtained sample was about 8 W m?1K?1, 40 times higher than that of the epoxy matrix.  相似文献   

16.
《Ceramics International》2020,46(5):6146-6153
Uniform, micron-sized SrTiO3 particles do not tend to aggregate, and the low surface area of larger particles can be improved by incorporating porous structures, thus offering superior performance for a range of applications. In this study, submicron-to micron-sized SrTiO3 particles were prepared using hot water or hydrothermal conversion of spherical hydrous titania (TiO2·nH2O) and porous hydrous titania. When spherical hydrous titania particles were employed as the starting material, spherical SrTiO3 particles of hydrous titania were obtained via treatment at 120 °C for 24 h. Similarly, the use of porous hydrous titania particles treated at 90 °C for 48 h resulted in spherical porous SrTiO3 particles with macropores of porous hydrous titania. These porous SrTiO3 particles have a specific surface area of ~115 m2/g, which is one of the largest among micron-sized SrTiO3 particles, thereby making them suitable for use as catalysts or photocatalysts.  相似文献   

17.
《Ceramics International》2023,49(6):8718-8724
Recently, LiTa2PO8 (LTPO) has attracted interest as a potential Li-ion solid electrolyte material because of its high bulk ionic conductivity and low grain boundary ionic conductivity. However, most ceramic-based solid electrolytes are fabricated via the high-temperature sintering process (typically above 1000 °C); such temperatures can cause the evaporation of Li from the compound. To replace high-temperature sintering of ceramics, the cold sintering process (CSP) was introduced; this process enables the densification of ceramics and composites at extremely low temperatures (below 300 °C). In this work, we investigate the effect of using the CSP and post annealing on the microstructure and Li-ion conductivity of LTPO pellets. It is found that the CSP pellets have an amorphous phase between particles. This intermediate amorphous phase creates a better contact between particles and is hypothesized to lead to more Li-ion migration paths. The CSP pellet is found to have a high density and high ionic conductivity of (1.19 × 10?5 S/cm). The pellet obtained via the CSP has Li-ion conductivity similar to that of the pellet obtained via dry pressing after it has been annealed. The CSP pellet after post annealing shows good connections between particles and a high Li-ion conductivity of 1.05 × 10?4 S/cm, which is comparable to the conductivity of a pellet obtained via high-temperature sintering. This work provides new evidence that the CSP is a promising alternative to high-temperature sintering for fabricating ceramic solid electrolytes.  相似文献   

18.
Cationic polymers with NH2-groups were used for modification of charged and uncharged surfaces of planar slides, wells of plates, and spherical nanoparticles. Our study was aimed at development of a simple functionalization method of plain surfaces and colloids of different chemical compositions for adhesion of native biopolymers, including proteins, and viable bacterial and eukaryotic cells. Poly(allylamine)s (pAA) and polylysines (pLys) of different molecular weights spontaneously formed interfaces convenient for adhesion of biopolymers and cells. Thickness of the pAA 65 kDa layer ∼1.5–2 nm was measured by two methods: 1) atomic force microscopy (AFM) on mica slides and 2) registration of the long range surface optical waves excitation angle and the critical angle of total internal reflection from the liquid on a photonic crystal surface by using the biosensor. The sorption capacity of 0.1 mg/ml pAA 65 kDa exceeded the values of other polyamines at different concentrations. Physisorption of proteins on pAA layer was reversible and up to 70% of attached proteins could be removed by subsequent washes. Additional treatment with glutaraldehyde (GA) provided stable chemical cross-linking of the compounds containing primary NH2-groups with aminated surfaces. The proteins immobilized on the pAA-covered surface retained their ability to bind with specific monoclonal and polyclonal antibodies. Bacterial cells after adhesion on pAA65-covered surfaces maintained their morphology, could reproduce and express the green fluorescent protein (gfp) gene under control of the inducible lac promoter. Eukaryotic cells of human and mammalian origin also remained viable on pAA-treated slides as proven by their staining with fluorescent dyes and cell divisions until confluent monolayers. Mammalian cells could not attach onto silicon wafers but grew on pAA interface of the silicon slides until confluent monolayers. Thus, surface modification with polyallylamines provides adhesion of native biopolymers and living cells.  相似文献   

19.
《Ceramics International》2019,45(14):16836-16841
Double tungstate crystal has outstanding capabilities of gain media for the application in mode-locked ultrafast lasers. Among them, NaGd(WO4)2:Ln3+ is widely using in laser, pH sensing or lighting devices. However, general synthetic methods require high temperature, long reaction time or adjustment of solution pH, which is seriously hinder their related applications. Here, we synthesized NaGd(WO4)2:Ln3+ nanocrystals through a solvothermal strategy. The synthesis was designed to avoid the solvent effect of water. Our nanoparticles with a rod shape and average size is ∼3.8 × 46.3 nm. Furthermore, Terbium and Europium ions co-doped in a single NaGd(WO4)2 host has been obtained, energy migration from Terbium ions to Europium ions also implemented. A series of emission colours (from green to white) were obtained. At last, a distinguished performance NaGd(WO4)2:0.03Tb,0.03Eu based UV-LED equipment was realized. Their adjustable emissions, convenient preparation method and special morphology reveal that NaGd(WO4)2:Ln3+ is a potential candidate for solid-state lasers and UV-LEDs applications.  相似文献   

20.
Magnesium phosphate cement (MPC) is a potential sustainable alternative to Portland cement. It is possible to lower the total CO2 emissions related to MPC manufacturing by using by-products and wastes as raw materials. When by-products are used to develop MPC, the resultant binder can be referred to as sustainable magnesium phosphate cement (sust-MPC). This research incorporates ceramic, stone, and porcelain waste (CSP) as a filler in sust-MPC to obtain a micromortar. Sust-MPC is formulated with KH2PO4 and low-grade MgO (LG-MgO), a by-product composed of 40–60 wt% MgO. CSP is the non-recyclable glass fraction generated by the glass recycling industry. The effect of water and CSP addition on the mechanical properties of sust-MPC was analyzed using design of experiments (DoE). A statistical model was obtained and validated by testing ideally formulated samples achieved through optimization of the DoE. The optimal formulation (15 wt% of CSP and a water to cement ratio of 0.34) was realized by maximizing the compressive strength at 7 and 28 days of curing, resulting in values of 18 and 25 MPa respectively. After one year of curing, the micromortar was physico-chemically characterized in-depth using backscattered scanning electron microscopy (BSEM-EDS) and Fourier transform infrared-attenuated total reflectance spectroscopy (FTIR-ATR). The optimal formulation showed good integration of CSP particles in the ceramic matrix. Thus, a potential reaction between silica and the K-struvite matrix may have occurred after one year of curing.  相似文献   

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