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1.
《Ceramics International》2020,46(7):9303-9310
The employment of coating technique on the silicon carbide fibers plays a pivotal role in preparing SiC fiber-reinforced SiC composites (SiCf/SiC) toward electromagnetic wave absorption applications. In this work, SiC nanowires (SiCNWs) are successfully deposited onto the pyrolytic carbon (PyC) coated SiC fibers by an electrophoretic deposition method, and subsequently densified by chemical vapor infiltration to obtain SiCNWs/PyC-SiCf/SiC composites. The results reveal that the introduction of SiCNWs could markedly enhance the microwave absorption properties of PyC-SiCf/SiC composites. Owing to the increasing of SiCNWs loading, the minimum reflection loss of composites raises up to −58.5 dB in the SiCNWs/PyC-SiCf/SiC composites with an effective absorption bandwidth (reflection loss ≤ −10 dB) of 6.13 GHz. The remarkable enhancement of electromagnetic wave absorption performances is mainly attributed to the improved dielectric loss ability, impedance matching and multiple reflections. This work provides a novel strategy in preparing SiCf/SiC composites with excellent electromagnetic wave absorption properties.  相似文献   

2.
The Al and H3BO3 mixed powder was introduced into the PCS/Xylene precursor solution as in-situ synthesis α-Al2O3 filler by precursor infiltration and pyrolysis (PIP) method. The in-situ synthesis filler can effectively decrease the open porosity of SiCf/SiC composites and give rise to multiple scattering of microwave and dipolar polarization. Therefore, the mechanical and microwave absorption properties of SiCf/SiC composites can be simultaneously enhanced. The effects of in-situ synthesis filler on the morphologies, flexure strength and reflection loss values of SiCf/SiC composites were investigated. With 2 wt% in-situ synthesis filler, the flexure strength of SiCf/SiC composite was 305 MPa and the maximum reflection loss (RLm) can reach ? 54.68 dB with the effective absorption band (EAB) of 3.51 GHz in the X band. With 5 wt% in-situ synthesis filler, the flexure strength of SiCf/SiC composite was 207 MPa and the RLm was ? 30.91 dB. Due to the inefficient infiltration process, the RLm of SiCf/SiC composites with 10 wt% in-situ synthesis filler was only ? 27.36 dB. Nevertheless, the flexure strength of that composite was 259 MPa, owing to the dense matrix. Additionally, the flexure strength of SiCf/SiC composite without filler was 148 MPa and the RLm was ? 26.40 dB.  相似文献   

3.
《Ceramics International》2022,48(13):18567-18578
In this study, SiC interphase was prepared via a precursor infiltration-pyrolysis process, and effects of dipping concentrations on the mechanical, high-temperature dielectric and microwave absorption properties of the SiCf/SiC/Mu composites had been investigated. Results indicated that different dipping concentrations influenced ultimate interfacial morphology. The SiC interphase prepared with 5 wt% PCS/xylene solution was smooth and homogeneous, and no bridging between the fiber monofilament could be observed. At the same time, SiC interphase prepared with 5 wt% PCS/xylene solution had significantly improved mechanical properties of the composite. In particular, the flexural strength of the composite prepared with 5 wt% PCS/xylene solution reached 281 MPa. Both ε′ and ε′′ of the SiCf/SiC/Mu composites were enhanced after preparing SiC interphase at room temperature. The SiCf/SiC/Mu composite prepared with 5 wt% PCS/xylene solution showed the maximum dielectric loss value of 0.38 at 10 GHz. Under the dual action of polarization mechanism and conductance loss, both ε′ and ε′′ of the SiCf/SiC/Mu composites enhanced as the temperature increased. At 700 °C, the corresponding bandwidth (RL ≤ ?5 dB) of SiCf/SiC/Mu composites prepared with 5 wt% PCS/xylene solution can reach 3.3 GHz at 2.6 mm. The SiCf/SiC/Mu composite with SiC interphase prepared with 5 wt% PCS/xylene solution is expected to be an excellent structural-functional material.  相似文献   

4.
SiC fiber-reinforced mullite ceramic-matrix (SiCf/mullite) composite is a promising load-bearing and microwave absorption material. However, the strong interfacial bonding strength and low permittivity cause poor mechanical and absorption performance. Herein, we report SiCf/C-SiC/mullite composite containing a carbon nanosphere network (CNSN) in the SiC interface prepared by precursor infiltration and pyrolysis (PIP). Due to the contribution of CNSN towards interface debonding, fiber slipping, and individual fiber pull-out, the composite shows significant improvement in the flexural strength (by 187%, from 56.23 ± 4.89 MPa to 161.69 ± 13.43 MPa) and the failure displacements (by 238%, from 0.080 ± 0.006 mm to 0.271 ± 0.015 mm). Moreover, the real and imaginary parts of complex permittivity (ε′, ε″) are enhanced from 5.57 to 5.98–6.36–7.11 and from 1.27 to 1.95–2.97–4.69, respectively. Under the synergistic effect of appropriate impedance matching in company with effective conductive loss and multiple polarization loss, the effective absorption bandwidth (EAB) increases from 0.98 GHz to the entire X band, and the minimum reflection loss (RLmin) enhanced from − 14.31 dB to − 41.51 dB.  相似文献   

5.
High-temperature structural electromagnetic wave (EMW) absorption materials are increasing in demand because they can simultaneously possess the functions of mechanical load-bearing, heatproof, and EMW absorption. Herein, SiCf/Si–O–C composites were prepared by precursor impregnation pyrolysis using continuous SiC fibers needled felt as reinforcement and polysiloxane as a precursor, respectively. The phase composition, microstructure, complex permittivity, and EMW absorption properties of SiCf/Si–O–C composites after annealing at various temperatures were investigated. The annealing at 1400–1500°C affects positively the EMW absorption performance of the composites, because the β-SiC microcrystals and SiC nanowires were generated by the activation of carbothermal reduction reaction in the composites, and the aspect ratio of SiC nanowires increased with the rise of temperature. The composites exhibit optimal EMW absorption performance, with the effective absorption bandwidth covering the entire X-band and the minimum reflection loss (RLmin) of −32.8 dB at 4.0 mm when the annealing temperature is raised to 1500°C. This is because that the impedance matching is improved as the rising of ε′ and decreasing of ε″ due to the conversion of free carbon in the composite into SiC nanowires.  相似文献   

6.
It is a great challenge in promoting a microwave absorber with excellent absorbing properties in the low-frequency region. Herein, SiC fibers (SiCf) coated by a bilayer of FeNi/C (SiCf/FeNi/C) are fabricated via a two-step magnetron sputtering method. Owing to the improved dielectric loss, magnetic loss, and impedance matching, the reflection loss of SiCf/FeNi/C is remarkably enhanced. Accordingly, the minimum reflection loss of SiCf/FeNi/C reaches ?26.18 dB at a low-frequency region of 3.44 GHz. Besides, the mechanic strength of SiCf/FeNi/C maintains at 2.32 GPa as compared to as-received SiCf. Thus, SiCf/FeNi/C is expected to be an ideal structure material to meet low-frequency microwave absorption requests.  相似文献   

7.
Due to the outstanding mechanical and thermal properties of carbon nanotubes (CNTs), they are considered suitable reinforcement for structural materials. In this study, for the first time, electrophoretic deposition (EPD) was used to deposit (multi-walled) CNTs onto SiC fibres (SiCf) to form an effective CNT interphase layer for SiCf/SiC composites. This deposition was followed by electrophoretic infiltration of the CNT-coated SiC fibre mats with SiC powder to fabricate a new CNT-SiC-fibre-reinforced SiC-matrix (SiCf/SiC) composite for fusion applications. In these EPD experiments, a commercial aqueous suspension of negatively charged CNTs and an optimized aqueous suspension of negatively charged SiC particles were used. The CNT-coatings on the SiC fibres were firm and homogenous, and uniformly distributed nanotubes were observed on the fibre surfaces. In a following step of EPD, a thick SiC layer was formed on the fibre mat when the CNT-coated SiC fibres were in contact with the positive electrode of the EPD cell; however, spaces between the fibres were not fully filled with SiC. Conversely, when CNT-coated SiC fibres were isolated from the electrode, the SiC particles were able to gradually fill the fibre mat resulting in relatively high infiltration, which leads to dense composites.  相似文献   

8.
《Ceramics International》2022,48(2):1889-1897
SiC fiber reinforced ceramic matrix composites (SiCf-CMCs) are considered to be one of the most promising materials in the electromagnetic (EM) stealth of aero-engines, which is expected to achieve strong absorption and broad-band performance. Multiscale structural design was applied to SiCf/Si3N4–SiOC composites by construction of micro/nanoscale heterogeneous interfaces and macro double-layer impedance matching structure. SiCf/Si3N4–SiOC composites were fabricated by using SiC fibers with different conductivities and SiOC–Si3N4 matrices with gradient impedance structures to improve impedance matching effectively. Owing to its unique structure, SiCf/Si3N4–SiOC composites (A3-composites) achieved excellent EM wave absorption performance with a minimum reflection coefficient (RCmin) of ?25.1 dB at 2.45 mm and an effective absorption bandwidth (EAB) of 4.0 GHz at 2.85 mm in X-band. Moreover, double-layer SiCf/Si3N4–SiOC with an improved impedance matching structure obtained an RCmin of ?56.9 dB and an EAB of 4.2 GHz at 3.00 mm, which means it can absorb more than 90% of the EM waves in the whole X-band. The RC is less than ?8 dB at 2.6–2.8 mm from RT to 600 °C in the whole X-band, displaying excellent high-temperature absorption performance. The results provide a new design opinion for broad-band EM absorbing SiCf-CMCs at high temperatures.  相似文献   

9.
SiC-nanowire-reinforced SiCf/SiC composites were successfully fabricated through an in situ growth of SiC nanowires on SiC fibres via chemical vapour infiltration. The dielectric and microwave absorption properties of the composites were investigated within the frequency range of 8.2–12.4 GHz at 25–600 °C. The electric conductivity and complex permittivity of the composites displayed evident temperature-dependent behaviour and were enhanced with increasing temperature. The composites exhibited superior microwave absorption abilities with a minimum reflection loss value of ?47.5 dB at 11.4 GHz and an effective bandwidth of 2.8 GHz at 600 °C. Apart from the contribution of the interconnected SiC nanowire network and multiple reflections, the excellent microwave absorption performance was attributed to dielectric loss that originated from SiC nanowires with abundant stacking faults and heterostructure interfaces. Results suggested that the composites are promising candidates for high-temperature microwave absorbing materials.  相似文献   

10.
It is difficult for ceramic matrix composites to combine good electromagnetic wave (EMW) absorption properties (reflection coefficient, RC less than -7 dB in X band) and good mechanical properties (flexural strength more than 300 MPa and fracture toughness more than 10 M P·m1/2). To solve this problem, two kinds of wave-absorbing SiC fibers reinforced Si3N4 matrix composites (SiCf/Si3N4) were designed and fabricated via chemical vapor infiltration technique. Effects of conductivity on EM wave absorbing properties and fiber/matrix bonding strength on mechanical properties were studied. The SiCf/Si3N4 composite, having a relatively low conductivity (its conduction loss is about 33% of the total dielectric loss) has good EMW absorption properties, i.e. a relative complex permittivity of about 9.2-j6.4 at 10 GHz and an RC lower than ?7.2 dB in the whole X band. Its low relative complex permittivity matches impedances between composites and air better, and its strong polarization relaxation loss ability help it to absorb more EM wave energy. Moreover, with a suitably strong fiber/matrix bonding strength, the composite can transfer load more effectively from matrix to fibers, resulting in a higher flexural strength (380 MPa) and fracture toughness (12.9 MPa?m1/2).  相似文献   

11.
《Ceramics International》2022,48(2):1908-1915
A novel ternary layered ceramic of Y3Si2C2 was successfully in-situ synthesized on the surface of home-made third-generation KD-SA SiC fiber for the first time by molten salt method aimed at improving the electromagnetic wave (EMW) absorption. After in-situ synthesis of Y3Si2C2 ceramic layer on SiC fiber (SiCf/Y3Si2C2), significantly improved EMW absorption performance was obtained. The minimum reflection loss (RLmin) of ?16.97 dB was reached in SiCf/Y3Si2C2 composites at the thickness of only 2.19 mm, and the effective absorption bandwidth (EAB) was up to 5.44 GHz (12.56–18 GHz) at a thin thickness of 2.64 mm. The improvement in EMW absorption of SiCf/Y3Si2C2 is mainly attributed to enhanced dielectric loss and conduction loss resulting from increased heterogeneous interfaces and multiple reflections and scattering originating from net structure. The SiCf/Y3Si2C2 could be a promising EMW absorber for application in high-performance EMW absorbing materials.  相似文献   

12.
Cylindrical SiC-based composites composed of inner Si/SiC reticulated foam and outer Si-infiltrated SiC fiber-reinforced SiC (SiCf/Si/SiC) skin were fabricated by the electrophoretic deposition of matrix particles into SiC fabrics followed by Si-infiltration for high temperature heat exchanger applications. An electrophoretic deposition combined with ultrasonication was used to fabricate a tubular SiCf/SiC skin layer, which infiltrated SiC and carbon particles effectively into the voids of SiC fabrics by minimizing the surface sealing effect. After liquid silicon infiltration at 1550 °C, the composite revealed a density of 2.75 g/cm3 along with a well-joined interface between the inside Si/SiC foam and outer SiCf/Si/SiC skin layer. The results also showed that the skin layer, which was composed of 81.4 wt% β-SiC, 17.2 wt% Si and 1.4 wt% SiO2, exhibited a gastight dense microstructure and the flexural strength of 192.3 MPa.  相似文献   

13.
《Ceramics International》2023,49(5):8048-8057
To enhance the absorption performance of silicon carbide fiber (SiCf), hybrid fibers with a double shell structure (Ti3SiC2 and carbon nanotubes (CNTs)) on the SiCf (CNT@Ti3SiC2@SiCf) were successfully synthesized by the combination of molten salt method and floating catalytic chemical vapor deposition. A series of 10% weight fraction fibers reinforced paraffin samples was prepared to study the double coating influences on the electromagnetic wave (EMW) absorption performances. Coated by Ti3SiC2 and CNTs, the dielectric permittivity of hybrid fibers could be modulated in a quite wide range. The CNT@Ti3SiC2@SiCf with a thickness of 3.8 mm showed a minimum reflection loss value of ?53 dB at 6.57 GHz, and the CNT@Ti3SiC2@SiCf with a thickness of 2.5 mm presented a wide effective absorption bandwidth of 5.6 GHz (from 9 to 14.6 GHz). The highly improved EMW absorption performance of CNT@Ti3SiC2@SiCf was attributed to the combination of conductive loss and dielectric loss aroused by interfaces. The excellent absorption performance provided the modified SiCf with a high potential in the application of EMW absorbers.  相似文献   

14.
The effects of the SiC nanowires (SiCNWs) and PyC interface layers on the mechanical and anti-oxidation properties of SiC fiber (SiCf)/SiC composites were investigated. To achieve this, the PyC layer was coated on the SiCf using a chemical vapour infiltration (CVI) method. Then, SiCNWs were successfully coated on the surface of SiCf/PyC using the electrophoretic deposition method. Finally, a thin PyC layer was coated on the surface of SiCf/PyC/SiCNWs. Three mini-composites, SiCf/PyC/SiC, SiCf/PyC/SiCNWs/SiC, and SiCf/PyC/SiCNWs/PyC/SiC, were fabricated using the typical precursor infiltration and pyrolysis method. The morphologies of the samples were examined using scanning electron microscopy and energy dispersive X-ray spectrometry. Tensile and single-fibre push-out tests were carried out to investigate the mechanical performance and interfacial shear strength of the composites before and after oxidization at 1200 °C. The results revealed that the SiCf/PyC/SiCNWs/SiC composites showed the best mechanical and anti-oxidation performance among all the composites investigated. The strengthening and toughening is mainly achieved by SiCNWs optimization of the interfacial bonding strength of the composite and its own nano-toughening. On the basis of the results, the effects of SiCNWs on the oxidation process and retardation mechanism of the SiCf/SiC mini-composites were investigated.  相似文献   

15.
《Ceramics International》2015,41(8):9957-9965
A single-layer radar-absorbing structure in the X-band (8.2 GHz to 12.4 GHz) was designed and fabricated by blending multi-walled carbon nanotubes (MWCNTs) with the binder matrix of SiC fiber/aluminum phosphate matrix (SiCf/AlPO4) composite. The SiC interphase was successfully prepared on SiC fibers by a precursor infiltration and pyrolysis (PIP) method. The morphology of as-received interphase was observed by SEM, and its structure was characterized by XRD and Raman spectrum. The effects of PIP–SiC interphase on the mechanical and dielectric properties of the composite were investigated. The influence of MWCNTs content on the dielectric and microwave-absorption properties of coated SiCf/AlPO4 composite was discussed. When the content of MWCNTs was between 1.5 wt% and 3.5 wt% and the composite thickness is in the range of 2.5–3.5 mm, the SiCf/AlPO4 composite achieved excellent absorbing wave property in X-band.  相似文献   

16.
《Ceramics International》2022,48(2):1532-1541
In order to improve the degree of matrix densification of SiCf/SiC composites based on liquid silicon infiltration (LSI) process, the microstructure and mechanical properties of composites according to various pyrolysis temperatures and melt infiltration temperatures were investigated.Comparing the microstructures of SiCf/C carbon preform by a one-step pyrolysis process at 600 °C and two-step pyrolysis process at 600 and 1600 °C, the width of the crack and microcrack formation between the fibers and matrix in the fiber bundle increased during the two-step pyrolysis process. For each pyrolysis process, the density, porosity, and flexural strength of the SiCf/SiC composites manufactured by the LSI process at 1450–1550 °C were measured to evaluate the degree of matrix densification and mechanical properties. As a result, the SiCf/SiC composite that was fabricated by the two-step pyrolysis process and LSI process showed an 18% increase in density, 16%p decrease in porosity, and 150% increase in flexural strength on average compared to the composite fabricated by the one-step pyrolysis process.In addition, among the SiCf/SiC specimens fabricated by the LSI process after the same two-step pyrolysis process, the specimen that underwent the LSI process at 1500 °C showed 30% higher flexural strength on average than those at 1450 or 1550 °C. Furthermore, under the same pyrolysis temperature, the mechanical strength of SiCf/SiC specimens in which the LSI process was performed at 1500 °C was higher than that of the 1550 °C although both porosity and density were almost similar. This is because the mechanical properties of the Tyranno-S grade SiC fibers degraded rapidly with increasing LSI process temperature.  相似文献   

17.
《Ceramics International》2016,42(6):6800-6806
2D KD-1 SiC fiber fabrics were employed to fabricate SiCf/SiC composites by an improved polymer infiltration and pyrolysis (PIP) process, combined with cold isostatic pressing (CIP). The effect of CIP process on the microstructure, mechanical and dielectric properties of SiCf/SiC composites was investigated. The infiltration efficiency was remarkably improved with the introduction of CIP process. Compared to vacuum infiltration, the CIP process can effectively increase the infiltrated precursor content and decrease the porosity resulting in a dense matrix. Thus SiCf/SiC composites with high density of 2.11 g cm−3 and low porosity of 11.3% were obtained at 100 MPa CIP pressure, together with an increase of the flexural strength of the composites from 89 MPa to 213 MPa. Real part (ε′) and the imaginary part (ε″) of complex permittivity of SiCf/SiC composites increase and vary from 11.7-i9.7 to 15.0-i12.8 when the CIP pressure reaches 100 MPa.  相似文献   

18.
《Ceramics International》2023,49(4):6368-6377
Nonmagnetic ceramics are ideal microwave absorbing materials used in high-temperature and oxidizing environments. However, low-frequency absorbing properties of this material are rarely reported because low-frequency absorbing requires nonmagnetic materials to have much higher permittivity. In this research, a series of three-dimensional architectures formed by SiC nanowires with different microstructures felt were fabricated to address this issue. The morphology of the SiCnw (linear, bamboo-shaped, and worm-like) dominated by the VLS growth mechanism can be manipulated by the silicon vapor concentration, which is governed by the vaporization temperature of the mixed silicon source (Si and SiO2) in different sintering processes. The spontaneously overlapped bamboo-shaped SiC nanowires in these felt enhance the permittivity and conductivity loss and produce multiple scattering effects on the incident EM waves, thus increasing the low-frequency wave absorption ability. The RLmin of the bamboo-shaped SiCnw felt reaches ?44.3 dB at 3.85 GHz with the corresponding EAB of 0.64 GHz (3.6–4.24 GHz) at a thickness of 3.5 mm. The density of the SiCnw felt is as low as 0.022 g/cm3 due to the high porosity (99.3%) of 3D networks, which fulfills lightweight requirements and highly efficient electromagnetic wave absorption.  相似文献   

19.
《Ceramics International》2020,46(9):13088-13094
Continuous silicon carbide fiber reinforced silicon carbide matrix (SiCf/SiC) composites have promising applications in aero-engine due to their unique advantages, such as low density, high modulus and strength, outstanding high temperature resistance and oxidation resistance. As SiC fibers are main reinforcements in SiCf/SiC composites, the crystallization rate and initial damage degree of SiC fibers are seriously influenced by preparation temperatures of SiCf/SiC composites, namely mechanical properties of SiC fibers and SiCf/SiC composites are influenced by preparation temperatures. In this paper, KD-II SiC fibers were woven into 3D4d preforms and SiC matrix was fabricated by PIP process at 1100 °C, 1200 °C, 1400 °C and 1600 °C. Digital image correlation (DIC) method was adopted to measure the uniaxial tensile properties of these SiCf/SiC composites. In addition, finite element method (FEM) based on representative volume element (RVE) was adopted to predict the mechanical properties of SiCf/SiC composites. The good agreements between numerical results and experimental results of uniaxial tensile tests verified the validity of the RVE. In last, the transverse tensile, transverse shear, uniaxial shear properties were predicted by this method. The predicted results illustrated that axial tensile, transverse tensile and axial shear properties were greatly influenced by the preparation temperatures of SiCf/SiC composites while transverse shear properties were not significantly various. And the mechanical properties of SiCf/SiC composites peaked at 1200 °C among these four temperatures while their values reached their lowest points at 1600 °C because of thermal damage and brittle failure of SiCf/SiC composites.  相似文献   

20.
《Ceramics International》2023,49(1):450-460
A SiCnw@SiC foam with highly efficient microwave absorption (MA) performance was successfully synthesized based on Vapor-Solid (V–S) growth mechanism. SiC nanowire (SiCnw) and SiC foam skeleton efficiently form a double network coupling structure, which gives additional interface polarization and dielectric loss for the SiC foam, significantly enhancing the MA capacity of the foam. In this study, the SiCnw@SiC foam has a minimum reflection loss (RLmin) of ?86.31 dB and an effective absorption bandwidth (EAB) of 12.55 GHz in room-temperature environment. However, the MA performance of SiCnw@SiC foam decreases with increasing temperature, which may be due to the thickening of the SiO2 layer in the SiCnw at high temperature. At 600 °C, it has no effective absorption bandwidth, while at 1000 °C, the EAB and RLmin were 0.6 GHz and ?13.04 dB, respectively. As the temperature reaches 1000 °C, the defects in the material further increase, leading to a recovery in the MA performance.  相似文献   

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