Application issues for large-area electrochromic windows in commercial buildings

Projections of performance from small-area devices to large-area windows and enterprise marketing have created high expectations for electrochromic glazings. As a result, this paper seeks to precipitate an objective dialog between material scientists and building-application scientists to determine whether actual large-area electrochromic devices will result in significant performance benefits and what material improvements are needed, if any, to make electrochromics more practical for commercial building applications.Few in situ tests have been conducted with large-area electrochromic windows applied in buildings. This study presents monitored results from a full-scale field test of large-area electrochromic windows to illustrate how this technology will perform in commercial buildings. The visible transmittance (T_v) of the installed electrochromic ranged from 0.11 to 0.38. The data are limited to the winter period for a south-east-facing window. The effect of actual device performance on lighting energy use, direct sun control, discomfort glare, and interior illumination is discussed. No mechanical system loads were monitored. These data demonstrate the use of electrochromics in a moderate climate and focus on the most restrictive visual task: computer use in offices.Through this small demonstration, we were able to determine that electrochromic windows can indeed provide unmitigated transparent views and a level of dynamic illumination control never before seen in architectural glazing materials. Daily lighting energy use was 6–24% less compared to the 11%-glazing, with improved interior brightness levels. Daily lighting energy use was 3% less to 13% more compared to the 38%-glazing, with improved window brightness control. The electrochromic window may not be able to fulfill both energy-efficiency and visual comfort objectives when low winter direct sun is present, particularly for computer tasks using cathode-ray tube (CRT) displays. However, window and architectural design as well as electrochromic control options are suggested as methods to broaden the applicability of electrochromics for commercial buildings. Without further modification, its applicability is expected to be limited during cold winter periods due to its slow switching speed.     

Smart switchable glazing for solar energy and daylight control

The exciting field of chromogenic materials for smart windows and other large-area applications is discussed. A selection of switchable glazing devices that change color electrically are detailed. The types of devices covered are the electrochromic which change color electrically, covering electrochromic, dispersed liquid crystal and dispersed particle glazing that switch under an applied electric field. Device structures and switching characteristics are compared. The status of prototype and commercial devices from commercial and university labs through out the world are covered. A discussion of the future of this technology is made including areas of necessary development for the realization of large area glazing in excess of 1m².     

Daylighting performance of an electrochromic window in a small scale test-cell

In this paper, the results of an experimental investigation aimed at assessing the performance of electrochromic (EC) windows with respect to daylighting control in buildings are presented. The research is performed under real weather conditions by a small scale test-cell equipped with a small area double glazing unit (DGU) where one pane consists of an EC device with visible transmittance τ_v ranging from 6.2 to 68.1% and the other of an ordinary clear float glass (τ_v ≈90%). Experimental tests are carried out as a function of time, weather conditions, test-cell orientation and switching strategies. These data are integrated with spectrophotometric measurements. Results show that the angle selectivity of the glazing combined with its active switching effect allows a wide range of selectable transmission states to suit the latitude and orientation of a building in relation to the local climatic conditions. For south facing windows and under the involved climatic conditions EC glazing driven by a dynamic control strategy can be very effective in reducing discomfort glare caused by high window brightness. Glare reduction can be realized contemporarily maintaining the work plane illuminance to adequate level for computer based office tasks so without compromising much of the available daylight. Furthermore, since EC glazing is never switched to heavily darkened states (τ_v >20%), colour rendering of inside objects should be always acceptable, although internal illuminance level could be slightly lower than to what users prefer in relation to the correlated colour temperature of the incoming light. These results change when considering west orientation for which high-luminance direct sunlight patches are registered on the work-plane even for EC glazing switched to its lowest transmitting state letting suppose that EC windows cannot provide full control of uncomfortable direct sunlight effects without integration of additional shading devices.     

Visual and energy performance of switchable windows with antireflection coatings

The aim of this project was to investigate how the visual appearance and energy performance of switchable or smart windows can be improved by using antireflective coatings. For this study clear float glass, low-e glass and electrochromic glass were treated with antireflection (AR) coatings. Such a coating considerably increases the transmittance of solar radiation in general and the visible transmittance in particular. For switchable glazing based on absorptive electrochromic layers in their dark state it is necessary to use a low-emissivity coating on the inner pane of a double glazed window in order to reject the absorbed heat. In principle all surfaces can be coated with AR coatings, and it was shown that a thin AR coating on the low-e surface neither influences the thermal emissivity nor the U-value of the glazing. The study showed that the use of AR coatings in switchable glazing significantly increases the light transmittance in the transparent state. It is believed that this is important for a high level of user acceptance of such windows.     

Evaluation of control strategies for different smart window combinations using computer simulations

Several studies have shown that the use of switchable windows could lower the energy consumption of buildings. Since the main function of windows is to provide daylight and visual contact with the external world, high visible transmittance is needed. From an energy perspective it is always best to have the windows in their low-transparent state whenever there are cooling needs, but this is generally not preferable from a daylight and visual contact point of view. Therefore a control system, which can be based on user presence, is needed in connection with switchable windows. In this study the heating and cooling needs of the building, using different control mechanisms were evaluated. This was done for different locations and for different combinations of switchable windows, using electrochromic glazing in combination with either low-e or solar control glazing. Four control mechanisms were investigated; one that only optimizes the window to lower the need for heating and cooling, one that assumes that the office is in use during the daytime, one based on user presence and one limiting the perpendicular component of the incident solar irradiation to avoid glare and too strong daylight. The control mechanisms were compared using computer simulations. A simplified approach based on the balance temperature concept was used instead of performing complete building simulations. The results show that an occupancy-based control system is clearly beneficial and also that the best way to combine the panes in the switchable window differs depending on the balance temperature of the building and on the climate. It is also shown that it can be beneficial to have different window combinations for different orientations.     

Durability evaluation of electrochromic devices – an industry perspective

Several issues regarding the working environment and the stability of prototype electrochromic (EC) windows are discussed. In this study, we focus on issues to attain confidence in the durability of EC devices for energy efficient architectural glazing. The environmental conditions that EC glazing are subjected to, are detailed and discussed. Comparisons are made to actual prototype, real time EC window exposure testing. Testing of EC mirrors and liquid crystal glazing is compared to EC glazing. During testing of glazing in Arizona, surface temperatures of 56–65°C (uncolored-colored) were measured on EC glazing panels, with ambient air temperature of 40°C. The usual panel heating rate ranged from 14.3°C/h to 21°C/h. The steepest swing occurred during a thunderstorm with a 40°C rise in 15 min. In EC testing studies in Yokohama, it was determined that indoor testing and outdoor testing did not achieve the same results, with outdoor testing being more severe. It was also determined that the critical test parameters were temperature, solar intensity (especially UV), depth of coloration, charge capacity and change in transmittance. As a result of this study, we recommend a regimen of testing covering thermal cycling, UV stability, thermal storage and thermal shock.     

Modern insulation requirements change the rules of architectural design in low-energy homes

In the design of very well-insulated homes, there is a need for a more nuanced design that takes into account winter and summer conditions. In this paper, we compare a traditional design for a typical Danish single-family house with large glazing areas oriented towards the south and smaller glazing areas towards the north, and a design with an even window distribution where the glazing-to-floor ratio is the same for each room. We found that the use of solar gains through south-oriented windows is not as important as is traditionally believed because, in well-insulated homes, space heating demand is not reduced much by having larger south-facing windows. Furthermore, we found that there is a g-value above which the additional solar gains through south-oriented windows do not help reduce space heating demand, and it becomes important to use solar shading or glazing with solar-control coating as a cheaper alternative to reduce overheating. Maximum window sizes from an overheating perspective were identified that are larger than the optimal window sizes for space heating demand. However, we show that the difference in space heating demand with optimal window size and with larger window sizes is small, so it is up to the building owner to decide whether or not he wants larger glazing areas to allow for more daylight. And windows can be positioned in the façade with considerable architectural freedom. However, we do recommend an even distribution of the glazing-to-floor ratio, because this generally provides an improved thermal indoor environment in south-oriented rooms and will ensure a better daylight level especially in north-oriented rooms. We also show that the optimal window size is influenced by thermal zone configuration and that there is a need for models in which a difference is made between zones with direct and with non-direct solar gains.     

Self-adjusting smart windows based on polymer-dispersed liquid crystals

The control of sunlight can be achieved either by electrochromic or polymer-dispersed liquid crystal (PDLC) smart windows. We have recently shown that it is possible to homeotropically align fluid mixtures of low molecular mass liquid crystal with a negative dielectric anisotropy, and a liquid crystalline monomer, in order to obtain electrically switchable chromogenic devices. They are new materials useful for external glazing. In fact, they are not affected by the classical drawbacks of PDLCs. In this paper we present a new self-switchable glazing technology based on the light-controlled transmittance in a PDLC device. The self-adjusting chromogenic material, which we obtain, is able to self-increase its scattering as a function of the impinging light intensity. The relationship between the electro-optical response and the physical-chemical properties of the components has been also investigated.     

On-site performance of electrochromic glazings coupled to an anidolic daylighting system

This work takes benefit from two advanced building technologies through the integration of an anidolic daylighting system and an electro-chromic glazing in a building facade for achieving an optimal control of the daylight flux entering in an office room. Computer simulations of different systems configurations, based on ray-tracing techniques, were used to identify the optimal anidolic system design. Once installed in an experimental building the visual and thermal performance of the anidolic system coupled to an electrochromic glazing was assessed by way of on-site monitoring. These performances were compared to those offered by a conventional double glazing unit installed in an identical neighbouring room. An evaluation of users comfort was achieved by way of a survey involving 30 different subjects. Their visual performance during specific tasks performed on a VDT screen and/or on a sheet of paper was used to compare the lighting conditions. The main results of this detailed experimental study, showing the capability of such a combined daylighting system to control the daylight flux entering a working space, are presented in this paper.     

Durability of electrochromic glazing

Fundamental properties of all-solid-state electrochromic windows to control the solar energy have been investigated. This system comprises of multilayer represented as Glass/ITO/NiO/Inorganic Electrolyte (Ta₂O₅, etc.)/ WO₃/ITO/ Adhesive Film/ Glass. Of the various electrochromic systems examined so far, the most important features are their environmental stability and the possibility of large area applications. Our system can control the visible transmittance between 72.6% and 17.6% and has a cyclic life over 100000 cycles at 60°C. Based on the accelerated weathering tests, the stability of the system is estimated to be over five years for outdoor applications. For the problem of scaling up, some technical aspect is given and the prototype window of size 40×60 cm is exemplified. The present system could be more suitable for architectural and automobile applications in the near future by developing production technology.     

Electrochromic properties of nanocomposite WO3 films

A new nanocomposite WO₃ (NWO) film-based electrochromic layer was fabricated by a spray and electroplating technique in sequence. An indium–tin oxide (ITO) nanoparticle layer was employed as a permanent template to generate the particular nanostructure. The structure and morphology of the NWO film were characterized. The optical and electrochromic properties of the NWO films under lithium intercalation are described and compared to the regular WO₃ film. The NWO films showed an improved cycling life and an improved contrast with compatible bleach-coloration transition time, owing to the larger reactive surface area. The nanocomposite WO₃ film-based electrochromic device (NWO-ECD) was also successfully fabricated. Most importantly, the NWO film can be prepared on a large scale directly onto a transparent conductive substrate, which demonstrates its potential for many electrochromic applications, especially, smart windows, sunroof and displays.     

Reassessment of fenestration characteristics for residential buildings in hot climates: energy and economic analysis

This paper attempts to resolve the reported contradiction in the literature about the characteristics of high-performance/cost-effective fenestration of residential buildings, particularly in hot climates. The considered issues are the window glazing property (ten commercial glazing types), facade orientation (four main orientations), window-to-wall ratio (WWR) (0.2–0.8), and solar shading overhangs and side-fins (nine shading conditions). The results of the simulated runs reveal that the glazing quality has a superior effect over the other fenestration parameters and controls their effect on the energy consumption of residential buildings. Thus, using low-performance windows on buildings yields larger effects of WWR, facade orientation, and solar shading than high-performance windows. As the WWR increases from 0.2 to 0.8, the building energy consumption using the low-performance window increases 6.46 times than that using the high-performance window. The best facade orientation is changed from north to south according to the glazing properties. In addition, the solar shading need is correlated as a function of a window-glazing property and WWR. The cost analysis shows that the high-performance windows without solar shading are cost-effective as they have the largest net present cost compared to low-performance windows with or without solar shading. Accordingly, replacing low-performance windows with high-performance ones, in an existing residential building, saves about 12.7 MWh of electricity and 11.05 tons of CO₂ annually.     

The effect of glass coating emittance and frame rebate on heat transfer through vacuum and electrochromic vacuum glazed windows

The thermal performance of an electrochromic vacuum glazing and a vacuum glazing with a range of low-emittance coatings and frame rebate depths were simulated for insolations between 0 and 1000 W m⁻² using a three-dimensional finite volume model. The vacuum glazing simulated comprised two 0.4 m×0.4 m glass panes separated by a 0.12 mm wide evacuated space supported by a 0.32 mm diameter pillar array spaced at 25 mm. The two glass sheets were sealed contiguously by a 6 mm wide metal edge seal and had either one or two low-emittance coatings. For the electrochromic vacuum glazing, a third glass pane on which an electrochromic layer was deposited was assumed to be sealed to an evacuated glass unit, to enable control of visible light transmittance and solar gain and thus improve occupant thermal comfort. It is shown that for both vacuum glazing and electrochromic vacuum glazings, when the coating emittance value is very low (close to 0.02), the use of two low-emittance coatings only gives limited improvement in glazing performance. The use of a single currently expensive low-emittance coating in both systems provided acceptable performance. Deeper frame rebate depths gave significant improvements in thermal performance for both glazing systems.     

Thermal performance of an electrochromic vacuum glazing

Using a three-dimensional finite volume model, the thermal performance of an electrochromic vacuum glazing was simulated for insolation intensities between 0 and 1200 W m⁻². The electrochromic evacuated glazing simulated consisted of three glass panes 0.5 m by 0.5 m with a 0.12 mm wide evacuated space between two 4 mm thick panes supported by 0.32 mm diameter pillars spaced on a 25 mm square grid contiguously sealed by a 6 mm wide metal edge seal. The third glass pane on which the electrochromic layer was deposited was assumed to be sealed to the evacuated glass unit. The simulations indicate that when facing the indoor environment, the temperature of the glass pane with the electrochromic layer can reach 129.5 °C for an incident insolation of 600 W m⁻². At such temperatures unacceptable occupant comfort would ensue and the durability of the electrochromic glazing would be compromised. The glass pane with the electrochromic layer must therefore face the outdoor environment.     

A comparison of absorptance and reflectance modulation variable transmission electrochromic devices

A comparison is made of the optical properties and electrochromic performance of two types of electrochromic device for use as variable transmission glazing. The devices employ respectively amorphous tungsten oxide and crystalline tungsten oxide as the active electrochromic layer. Both devices exhibit pronounced transmission modulation. Some measure of reflectance modulation is observable for the crystalline tungsten oxide device.     

Switchable glazing with a large dynamic range in total solar energy transmittance (TSET)

Modern, energy-saving buildings incorporate large areas of highly insulating glazing. The resulting solar gains lead to major savings in heating energy during winter, but protection against overheating in summer is also needed. Usually this problem is solved by using mechanical shading devices, with the disadvantages of high cost and low durability.The work on switchable glazing at Fraunhofer Institute for Solar Energy Systems, in cooperation with industrial partners, aims to present new and viable alternatives. Two types of switching layers, which are quite different in their structure and function, but are similar in having a large dynamic range in TSET, are being investigated—gasochromic and thermotropic.Gasochromic windows are actively switched between a clear and a coloured (but image-preserving) state by alternately introducing strongly diluted O₂ and H₂ gases. In contrast to classic electrochromic configurations, only one tungsten oxide film with a very thin catalyst coating is needed. At present, prototype windows with an area of 1.1×0.6 m² are being produced by sputtering. Careful adjustment of the layer structure, the gas concentration and its flow velocity is needed to obtain the desired switching rate. Homogeneous colouring of the whole area within seconds has been achieved. In addition to information on the colouring kinetics, the paper also discusses system aspects of these windows.Thermotropic layers switch reversibly and automatically, from a clear state with high transmittance to a milky white state with high diffuse reflectance, when their temperature rises. Depending on the composition of the material, the switching temperature can be chosen in the range needed. The measured optical properties of glass laminates with a thermotropic layer are presented. These are combined with the measured values for further panes to calculate the characteristic data for thermotropic insulated glazing units. The results are compared with those measured on a 1.1×1.65 m² prototype window. Stability results are also included.The effect of the two different types of switchable glazing on building energy savings is explored for a residential building model, using the TRNSYS building energy simulation program.     

Glazing edge-seal using foamglass as spacer and frameless window design

This article presents a new design for the edge-seal of multiple-glazings with spacers made of foamglass and a new concept for frameless windows to reduce the heat loss through windows significantly. Thus the energy demand for heating is reduced or covered by solar energy gains through the window to a higher extent. The thermal performance of window assemblies with foamglass spacers and with and without frames is compared with that of the common window design. For the calculations of the heat flux a finite element analysis computer program has been used to account for the 2D-effects in the glazing, edge-seal and frame heat transfer patterns. The total heat transfer through an example window with a glazing 1 m×1 m is reduced by 45% using the window design presented. The objective of this article is not only to quantify the heat fluxes for different combinations of glazing, edge-seal and frame. The major part of the article focuses on practical aspects that are important for the durability of edge-seals, such as mechanical stress within the materials, water vapour and gas tightness, as well as on new design concepts of window–wall joints. A frameless window construction is an important aspect to enhance the thermal performance of windows. The costs for this kind of frameless windows are estimated to be less than or equal to windows commonly used now.     

Large-area smart glass and integrated photovoltaics

Several companies throughout the world are developing dynamic glazing and large-area flat panel displays. University and National Laboratory groups are researching new materials and processes to improve these products. The concept of a switchable glazing for building and vehicle application is very attractive. Conventional glazing only offers fixed transmittance and control of energy passing through it. Given the wide range of illumination conditions and glare, a dynamic glazing with adjustable transmittance offers the best solution. Photovoltaics can be integrated as power sources for smart windows. In this way a switchable window could be a completely stand alone smart system. A new range of large-area flat panel display including light-weight and flexible displays are being developed. These displays can be used for banner advertising, dynamic pricing in stores, electronic paper, and electronic books, to name only a few applications. This study covers selected switching technologies including electrochromism, suspended particles, and encapsulated liquid crystals.     

Novel glazing technologies to mitigate energy consumption in low‐carbon buildings: a comparative experimental investigation

Buildings play a key role in total world energy consumption as a consequence of poor thermal insulation characteristics of facade materials. Among the elements of a typical building envelope, windows are responsible for the greatest energy loss because of their notably high overall heat transfer coefficients. About 60% of heat loss through the building fabric can be attributed to the glazed areas. In this respect, novel cost‐effective glazing technologies are needed to mitigate energy consumption, and thus to achieve the latest targets toward low/zero carbon buildings. Therefore in this study, three unique glazing products called vacuum tube window, heat insulation solar glass and solar pond window which have recently been developed at the University of Nottingham are introduced, and thermal performance analysis of each glazing technology is done through a comparative experimental investigation for the first time in literature. Standardized co‐heating test methodology is performed, and overall heat transfer coefficient (U‐value) is determined for each glazing product following the tests carried out in a calibrated environmental chamber. The research essentially aims at developing cost‐effective solutions to mitigate energy consumption because of windows. The results indicate that each glazing technology provides very promising U‐values which are incomparable with conventional commercial glazing products. Among the samples tested, the lowest U‐value is obtained from the vacuum tube window by 0.40 W/m²K, which corresponds to five times better thermal insulation ability compared to standard air filled double glazed windows. Copyright © 2015 John Wiley & Sons, Ltd.     

Thermal balance at heat reflecting windows

The program described in this paper computes the heat loss by convection and radiation from one or two pane windows, glazed with plastic or glass, coated with infra-red reflecting layers, bloomed to reduce reflection of visible radiation, and whose interpane space is filled with various gases. Comprehensive weather measurements from Kew (London) for the years 1959–1969 are read in for each hour. Energy losses at each glazing element are calculated using data concerning the behaviour of the various coatings and glazing materials towards visible and infra-red radiation. the advantages of coated windows for passive solar heating are discussed.