Microdisplay‐based industrial 3‐D and microstructure measurement systems

Abstract— Microdisplays, whether they are of the liquid‐crystal‐on‐silicon (LCOS) or organic light‐emitting diode (OLED) type, have been, up until now, mainly used in multimedia applications or head‐mounted displays. Due to their interesting possibilities, these displays open more and more alternative applications; for example, in optical metrology. Projection lenses for this application area need to be specially designed because the requirements on these systems differ completely from those for multimedia applications. The lenses must have very low geometrical image distortion and they have to be adapted to small objects and/or image distances. On the other hand, they often work with light sources with small spectral bandwidths; consequently, they do not need to be corrected for chromatic aberrations. In addition, the numerical aperture has to be large enough to collect and transfer as much light as possible, but also the size of the projection lens has to be as small as possible to ensure compact measurement systems. All these requirements lead to a compromise in optical lens design. Three optical system designs and realizations — one with an OLED microdisplay and two with an LCOS microdisplay — are presented.     

Processes,characterizations, and system applications of color‐filter liquid‐crystal‐on‐silicon microdisplays

Abstract— A color‐filter liquid‐crystal‐on‐silicon (CF‐LCOS) microdisplay that integrates color filters on silicon for color will be presented. The color‐filter process on silicon was optimized to achieve fine resolution and precise alignment of the color filters on the pixel array, good adhesion to the silicon suface, and a flat surface for the liquid‐crystal cell assembly. Important optical and electrical parameters of the color filters were extracted to establish an electro‐optical model of the CF‐LCOS microdisplays for device simulation. Thermal, chemical, and light‐stability characterizations were performed to ensure the stabilty of the color filters and CF‐LCOS microdisplays. With color CF‐LCOS microdisplays already available, the projection or viewing optics is greatly simplified. This CF‐LCOS microdisplay is ideal for near‐to‐eye displays because of its low‐power consumption and compactness. The CF‐LCOS microdisplay could also withstand medium light illumination for medium‐sized projectors. A single‐panel projector based on one CF‐LCOS microdisplay of 1280 × 768 × RGB resolution was demonstrated.     

An LCOS‐based digital‐cinema projector

Abstract— A digital cinema projector that utilizes three JVC QXGALCDs, and provides 12,000 lumens, 2000:1 contrast, and 3‐Mpixel resolution was developed. This system, which was described in a prior paper (see Ref. 10), has a novel optical configuration based on the use of intermediate imaging optics and wire‐grid polarizers and is described in greater detail in this paper. The polarization optics, including the polarization compensators, contribute to a system that provides high contrast at a low f/#, with a wide color gamut and minimal color shading at high power.     

GaN‐based emissive microdisplays: A very promising technology for compact,ultra‐high brightness display systems

High‐brightness GaN‐based emissive microdisplays can be fabricated with different approaches that are listed and described. They consist either of hybridizing a GaN LED array on a CMOS circuit or building a monolithic component on a single substrate. Using the hybridization approach, two types of 10‐μm pixel pitch GaN microdisplay prototypes were developed: (1) directly driven, 300 × 252 pixels and (2) active‐matrix, 873 × 500 pixels. Brightness as high as 1 × 10⁶ and 1 × 10⁷ cd/m² for blue and green arrays, respectively, were reached. GaN‐based emissive microdisplays are suitable for augmented reality systems or head‐up displays, but some challenges remain before they can be put in production.     

Eye‐safety analysis of current laser‐based LCOS projection systems

Abstract— A laser safety analysis for liquid‐crystal—on—silicon (LCOS) based imaging projection systems utilizing laser light sources is presented. It is shown that a typical laser‐based imaging projector is capable of providing a D65 white‐balanced luminous flux in excess of 20 lm while remaining Class 1 eye safe. By considering a Class 2 classification, it is shown that the same architecture is capable of providing several hundred lumens, a performance level which could potentially be applicable to a new class of high‐brightness miniature projection systems.     

OLED‐based pico‐projection system

Abstract— Two pico‐projection systems, a monochrome green and a full‐color system, based on high‐efficiency OLED microdisplays (VGA; pixel size, 12 μm) are presented. Both optical systems are described by a numerical aperture of about 0.3, a magnification of 15x, and a working distance of 300–360 mm. The frequency limit of both systems is 42 cycles/mm at an image contrast of about 60%. The monochrome projection system with a volume smaller than 10 cm³ consists of one green OLED and a projection lens with five elements. The measured luminance in the image plane is about 0.061 lm. The image has a diagonal of 150 mm with a working distance of about 300 mm and has a considerable image contrast of 396:1. The second system combines three high‐brightness OLEDs, red, green, and blue colored, together with a projection lens and an image‐combining element, and an X‐Cube to achieve full‐color projection. The estimated luminance value for the three‐panel projection unit with an OLED luminance of 10,000 cd/m² for each display will be about Φcalculated = 0.147 lm. In this paper, the system concepts, the optical designs, and the realized prototypes of the monochrome and full‐color projection system are presented.     

Compact,high‐brightness LED illumination for projection systems

Abstract— An arrangement consisting of a polarizing beam splitter, retarders, and dichroic mirrors provides a compact and efficient combiner for red, green, and blue light from separate LED packages. The resulting illuminating beam is unpolarized. In initial tests, a 0.55‐in. DMD engine based on this illuminator produced an on‐screen flux of 188 lm from 58 W of LED input power, using an f/2.4 pupil. Subsequent work with the same imager and LED set has resulted in a compact and efficient 300‐lm projector.     

A 65‐in. slim (255‐mm depth) laser TV with wide‐angle projection optical system

Abstract— A high‐definition laser TV that employs a newly developed laser light source and a super‐wide‐angle projection optical system has been developed. This adoption of a laser light source with three primary colors helped to achieve an extremely wide color gamut, and, in addition, a compact optical engine, which has been optimized to the laser light source and contributed to the achievement of the stylish design of a large screen of 65 in., with the depth being only 255 mm.     

High‐efficiency light‐collection optics for lamp‐based projection TV

Abstract— A new light‐collection optics has been developed that enhances the luminance of projection TV which use lamps as the light source. The conventional optical system consists of an elliptical reflector and a flat‐surface front glass, but these systems cannot sufficiently collect the beams coming from the light source, and they cause loss in the coupling with the light pipe. To solve this problem, we devised a new optical system through a structure of an aspherical reflector and an aspherical front glass. This new optical system concentrates the beams coming from the light source to a smaller point which improves the coupling efficiency. Thus, we have successfully increased the luminance of the projection TV by approximately 10%. This paper reports the design principles of the new optical system and the results of a prototype experiment.     

Design of a compact projection display for the visualization of 3‐D images using polarization sensitive eyeglasses

Abstract— A compact optical architecture of a three‐dimensional projection display that simultaneously generates two full‐color images with an orthogonal polarization state is presented. The minimal size of the optical engine was investigated and a compact illumination system using light‐emitting diodes as light sources was designed. The effect of dichroic mirrors in the illumination path on the stereoscopic images was also investigted.     

Bistable FLCOS devices for doubled‐brightness micro‐projectors

Abstract— Optical output is of paramount importance to emerging ultra‐miniature projector products. Experimental bistable ferroelectric liquid‐crystal‐on‐silicon (FLCOS) projection microdisplay devices using newly developed FLC materials aligned on obliquely deposited SiO₂ have been developed. These devices enable the doubling of the illumination duty cycle, and hence doubling of the achievable projector light output, while maintaining a DC‐balanced electrical drive.     

Magnetically inert medical projection system with an image‐guiding optical fiber

Abstract— A visual system for stimulating specific human brain functions inside a clinical magnetoencephalography (MEG) measurement chamber was developed. This system is based on a three‐panel LCOS projection unit and uses a 4.5‐m‐long image‐guiding optical‐fiber bundle to transfer the image into the magnetically shielded MEG measurement chamber. In addition to a proper optical system design, special attention had to be paid to all materials used inside the magnetically shielded chamber. Here, no interfering fields due to electrics or ferromagnetic materials are allowed. The system concept, optical design, and the realized prototype are presented.     

SOM‐based projection module for mobile displays

Abstract— The development of a compact, efficient VGA projection module to be embedded in mobile devices is reported. The design incorporates laser/laser diode (LD) light sources, Schlieren optics, and a one‐dimensional diffractive spatial optical modulator (SOM). During development, the optical parameters were determined and the relationships between the parameters to optimize the optical specifications were derived. The resulting optimized specifications enable us to manufacture two types of optical modu les as compact as 13 cc and with as little as 10% speckle contrast ratio.     

Laser‐based multi‐user 3‐D display

Abstract— The development of a multi‐user stereoscopic display that does not require the use of special glasses (autostereoscopic), and that enables a large degree of freedom of viewer movement and requires only the minimum amount of information (a stereo pair) for the displays described. The optics comprise an RGB holographic laser projector that is controlled by the output of a multi‐target head‐position head tracker, an optical assembly that converts the projector output into steerable exit pupils, and a screen assembly comprising a single liquid‐crystal display (LCD) and image multiplexing screen. A stereo image pair is produced on the LCD by simultaneously displaying left and right images on alternate rows of pixels. Novel steering optics that replace the conventional backlight are used to direct viewing regions, referred to as exit pupils, to the appropriate viewers' eyes. The results obtained from the first version of the display, where the illumination source consists of several thousand white LEDs, are given and the current status of the latest prototype being constructed on the basis of these results is described. The work indicates that a laser‐based head‐tracking display can provide the basis for the next generation of 3‐D display.     

Electro‐optical characteristics of a radio‐frequency plasma‐display module

Abstract— Plasma‐display modules intended for piled screens driven by a radio‐frequency voltage were investigated. The frequency range of a high‐efficiency RF discharge was determined. An efficiency of 4 lm/W at a brightness of 5000 cd/m² was obtained.     

Refractive‐reflective optical system for realizing an ultra‐thin rear projector

Abstract— This paper presents a new optical system used in an ultra‐thin rear projector with a 1500‐mm diagonal size and 260‐mm depth. A refractive‐reflective optical system was developed to achieve a large projection angle of 136° with a small optical distortion of 0.1%. The optics consists of a convex aspherical mirror and a refractive lens. In addition, a new Fresnel screen composed of hybrid blades of refractive‐TIR (total internal reflection) elements was developed to attain good uniformity of brightness and color within the image area.     

Invited Paper: UHP‐lamp systems for projection applications

Abstract— Projection systems have found widespread use in conference rooms and other professional applications during the last decade and are now entering the home‐TV market with considerable pace. Projectors as small as about one liter are nowadays able to deliver a screen flux of several thousand lumens and are, with a system efficacy of more than 10 lm/W, the most‐efficient display system realized today. Because such highly efficient projectors employ microdisplays as light valves, short‐arc lamps are a key component in realizing these properties. The introduction of the UHP‐lamp system by Philips in 1995 can be identified as one of the key enablers for the commercial success of projection systems. The ultra‐high‐performance (UHP) lamp concept features outstanding arc luminance, a well‐suited spectrum, long life, and excellent flux maintenance. For the first time, it combines a very‐high‐pressure mercury‐discharge lamp having an extremely short and stable arc length with a regenerative chemical cycle that keeps the discharge walls free from blackening, leading to lifetimes of over 10,000 hours. In this review, the most important aspects of the UHP concept that enabled its success in the projection market are described, followed by a discussion of some recent additions to the UHP‐product portfolio.     

Image modification for immersive projection display based on pseudo‐projection models

This paper describes a practical method that enables actual images to be converted so that they can be projected onto an immersive projection display (IPD) screen. IPD screens are particularly unique in that their angle of view is extremely wide; therefore, the images projected onto them need to be taken on a special format. In practice, however, it is generally very difficult to shoot images that completely satisfy the specifications of the targeting IPD environment due to cost, technical problems or other reasons. To overcome these problems, we developed a method to modify the images by abandoning geometrical consistency. We were able to utilize this method by assuming that the given image was shot according to a special projection model. Because this model differed from the actual projection model with which the image was taken, we termed it the pseudo‐projection model. Since our method uses simple geometry, and can easily be expressed by a parametric function, the degree of modification or the time sequence for modification can readily be adjusted according to the features of each type of content. Copyright © 2003 John Wiley & Sons, Ltd.     

Application‐specific integrated filters for color‐sequential microdisplay‐based projection applications

Abstract— Application‐specific integrated filters (ASIFs), based on a unique holographic polymer‐dispersed liquid‐crystal (H‐PDLC) material system offering high efficiency, fast switching, and low switching voltage, are being developed for microdisplay‐based projection applications. The basic properties and key benefits of ASIFs in projection displays are reviewed.     

Improving content visibility for high‐ambient‐illumination viewable display and energy‐saving display

Abstract— Nowadays, low‐contrast viewing of LC displays (LCDs) occurs very often, which includes the viewing of mobile LCDs at high ambient illumination and the viewing of LCDs at low‐power mode. These cases result in low‐content visibility and low contrast, leading to an unpleasant viewing experience. In this paper, a technique to improve the perceived contrast and visibility of images at low‐contrast viewing conditions is proposed. The proposed approach enhances image brightness with content and ambient adaptive image brightening and highlights visual parts and boundaries with non‐photorealistic rendering. The proposed technique enables longer battery life for mobile LC devices and makes mobile LC devices viewable at high ambient illumination. It also enables TVs with extreme low‐power consumption and smart‐grid responsive TVs.