Silica Films with Bimodal Pore Structure Prepared by Using Membranes as Templates and Amphiphiles as Porogens

Extended porous silica films with thicknesses in the range of 60 to 130 μm and pores on both the meso‐ and macroscale have been prepared by simultaneously using porous membrane templates and amphiphilic supramolecular aggregates as porogens. The macropore size is determined by the cellulose acetate or polyamide membrane structure and the mesopores by the chosen ethylene‐oxide‐based molecular self‐assembly (block copolymer or non‐ionic surfactants). Both the template and the porogen are removed during an annealing step leaving the amorphous silica material with a porous structure that results from sol–gel chemistry occurring in the aqueous domains of the amphiphilic liquid‐crystalline phases and casting of the initial template membrane. The surface area and total pore volume of the inorganic films vary from 473 to 856 m² g^–1, and 0.50 to 0.73 cm³ g^–1, respectively, depending on the choice of template and porogen. The combined benefits of both macro‐ and mesopores can potentially be obtained in one film. Such materials are envisaged to have applications in areas of large molecule (biomolecule) separation and catalysis. Enhanced gas and liquid flow rates through such membranes, due to the presence of the larger pores, also makes them attractive as supports for other catalytic materials.     

Engineering Carbon Nanotube Forest Superstructure for Robust Thermal Desalination Membranes

Desalination by membrane distillation (MD) using low‐grade or waste heat provides a potential route for sustainable water supply. Nonwetting, porous membranes that provide a selective pathway for water vapor over nonvolatile salt are at the core of MD desalination. Conventional water‐repelling MD membranes (i.e., hydrophobic and superhydrophobic membranes) fail to ensure long‐term desalination performance due to pore wetting and surface fouling. To address these challenges, a defect‐free carbon nanotube forest (CNTF) is engineered in situ on a porous electrospun silica fiber substrate. The engineered CNTF forms an ultrarough and porous interface structure, allowing outstanding wetting resistance against water in air and oil underwater. As a result of this antiwetting property, the composite CNTF membrane displays a stable water vapor flux and a near complete salt rejection (>99.9%) in the desalination of highly saline water containing low surface tension contaminants. The antimicrobial property of the composite CNTF membrane imparted by the unique forest‐like architecture and the oxidative effect of carbon nanotubes (CNTs) are further demonstrated. The results exemplify an effective strategy for engineering CNT architecture to elucidate the structure–property–performance relationship of the nanocomposite membranes and to guide the design of robust thermal desalination membranes.     

Design of Catalytically Active Cylindrical and Macroporous Gold Microelectrodes

Porous gold structures with a well‐defined pore size and thickness are obtained through electrochemical deposition of gold in a colloidal crystal template synthesized by the Langmuir–Blodgett (LB) technique. Cylindrical gold wires were used as substrates for the LB deposition of successive monolayers of silica particles of various sizes, and the electrodeposition of gold through this inorganic template led to a homogeneous, porous metal structure. These materials were characterized through typical electrochemical experiments and showed high surface‐to‐volume ratios with promising features for their further use in miniaturized electrocatalytic devices.     

Advanced Charged Sponge‐Like Membrane with Ultrahigh Stability and Selectivity for Vanadium Flow Batteries

Advanced charged sponge‐like porous membranes with ultrahigh stability and selectivity are designed and fabricated for vanadium flow battery (VFB) applications. The designed porous membranes are fabricated via constructing positively charged cross‐linked networks on the pore walls of polysulfone membranes. The charge density of the pore walls can be tuned by changing the crosslinking time. The positively charged pore walls can effectively retain vanadium ions via Donnan exclusion, hence keeping extremely high selectivity, while the crosslinked network effectively increases the membrane stability. As a result, the designed membranes exhibit an outstanding performance, combining extremely high selectivity and stability. The single cell assembled with the prepared porous membrane shows a columbic efficiency of 99% and an energy efficiency of 86% at a current density of 80 mA cm^?2, which is much higher than Nafion 115 (93.5%; 82.3%). A battery assembled with the prepared membrane shows a stable battery performance over more than 6000 cycles, which is by far the longest record for porous membranes ever reported. These results indicate that advanced, charged, sponge‐like, porous membranes with a crosslinked pore‐wall structure are highly promising for VFB applications.     

Self‐Supporting,Double Stimuli‐Responsive Porous Membranes From Polystyrene‐block‐poly(N,N‐dimethylaminoethyl methacrylate) Diblock Copolymers

Asymmetric membranes are prepared via the non‐solvent‐induced phase separation (NIPS) process from a polystyrene‐block‐poly(N,N‐dimethylaminoethyl methacrylate) (PS‐b‐PDMAEMA) block copolymer. The polymer is prepared via sequential living anionic polymerization. Membrane surface and volume structures are characterized by scanning electron microscopy. Due to their asymmetric character, resulting in a thin separation layer with pores below 100 nm on top and a macroporous volume structure, the membranes are self‐supporting. Furthermore, they exhibit a defect‐free surface over several 100 µm². Polystyrene serves as the membrane matrix, whereas the pH‐ and temperature‐sensitive minority block, PDMAEMA, renders the material double stimuli‐responsive. Therefore, in terms of water flux, the membranes are able to react on two independently applicable stimuli, pH and temperature. Compared to the conditions where the lowest water flux is obtained, low temperature and pH, activation of both triggers results in a seven‐fold permeability increase. The pore size distribution and the separation properties of the obtained membranes were tested through the pH‐dependent filtration of silica particles with sizes of 12–100 nm.     

Direct Heating Amino Acids with Silica: A Universal Solvent‐Free Assembly Approach to Highly Nitrogen‐Doped Mesoporous Carbon Materials

A general solvent‐free assembly approach via directly heating amino acid and mesoporous silica mixtures is developed for the synthesis of a family of highly nitrogen‐doped mesoporous carbons. Amino acids have been used as the sole precursors for templating synthesis of a series of ordered mesoporous carbons. During heating, amino acids are melted and strongly interact with silica, leading to effective loading and improved carbon yields (up to ≈25 wt%), thus to successful structure replication and nitrogen‐doping. Unique solvent‐free structure assembly mechanisms are proposed and elucidated semi‐quantitatively by using two affinity scales. Significantly high nitrogen‐doping levels are achieved, up to 9.4 (16.0) wt% via carbonization at 900 (700) °C. The diverse types of amino acids, their variable interactions with silica and different pyrolytic behaviors lead to nitrogen‐doped mesoporous carbons with tunable surface areas (700–1400 m² g^?1), pore volumes (0.9–2.5 cm³ g^?1), pore sizes (4.3–10 nm), and particle sizes from a single template. As demonstrations, the typical nitrogen‐doped carbons show good performance in CO₂ capture with high CO₂/N₂ selectivities up to ≈48. Moreover, they show attractive performance for oxygen reduction reaction, with an onset and a half‐wave potential of ≈?0.06 and ?0.14 V (vs Ag/AgCl).     

Solvent‐Induced Rearrangement of Ion‐Transport Channels: A Way to Create Advanced Porous Membranes for Vanadium Flow Batteries

Porous membranes with critically hydrophobic/hydrophilic phase‐separated‐like structures for use in vanadium flow battery application are first realized by solvent‐induced reassembly of a polymer blend system. Porous poly(ether sulfone) (PES)/sufonated poly(ether ether ketone) (SPEEK) blend membranes with tunable pore size are prepared via the phase inversion method. After solidification, isopropanol (IPA) is introduced to induce the reassembly of sulfonated groups and further form ion‐transport channels by using the interaction between IPA and functional groups in SPEEK. As a result, a highly phase separated membrane structure is created, composed of a highly stable hydrophobic porous PES matrix and hydrophilic interconnected small pores. The charged pore walls are highly beneficial to improving proton conductivity, while pores are simultaneously shrunk during the IPA treatment. Therefore, the resultant membranes show an excellent battery performance with a coulombic efficiency exceeding 99%, along with an energy efficiency over 91%, which is among the highest values ever reported. This article supplies an ease‐to‐operate and efficient method to create membranes with controlled ion‐transport channels.     

Facile Fabrication of Monolithic 3D Porous Silica Microstructures and a Microfluidic System Embedded with the Microstructure

Monolithic 3D porous silica structures are fabricated into a multilayer framework with a bimodal pore size distribution in the micrometer and sub‐micrometer range. The fabrication – which involves directed assembly of colloidal spheres, transfer printing, and removal of a sacrificial template – yields robust and mechanically stable structures over a large area. The structure becomes monolithic upon pyrolyzing the stacked layers, which induces necking of the particles. The monolithic microstructures can easily be embedded in microchannels with the aid of photolithography, leading to the formation of a microfluidic system with a built‐in microstructure in a site‐ and shape‐controlled manner. Utilization of the system results in a fourfold increase in the mixing efficiency in the microchannel.     

Biologically Enabled Syntheses of Freestanding Metallic Structures Possessing Subwavelength Pore Arrays for Extraordinary (Surface Plasmon‐Mediated) Infrared Transmission

A scalable wet chemical process has been used to convert the intricate silica microshells (frustules) of diatoms into gold structures that retained the three‐dimensional (3‐D) frustule shapes and fine patterned features. Combined use of an amine‐enriching surface functionalization protocol and electroless deposition yielded thin (<100 nm) conformal nanocrystalline gold coatings that, upon selective silica dissolution, were converted into freestanding gold structures with frustule‐derived 3‐D morphologies. By selecting a diatom frustule template with a quasi‐regular hexagonal pore pattern (Coscinodiscus asteromphalus, CA), gold replica structures possessing such pore patterns were produced that exhibited infrared transmission maxima/reflection minima that were not observed for the starting silica diatom frustules or for flat nonporous gold films; that is, such extraordinary optical transmission (EOT) resulted from the combined effects of the quasi‐periodic hexagonal hole structure (inherited from the CA diatom frustules) and the gold chemistry. Calculated and measured IR transmission spectra obtained from planar gold films with quasi‐periodic hexagonal CA‐derived hole patterns, or with short‐range periodic hexagonal hole patterns, indicated that the enhanced IR transmission exhibited by the gold CA frustule replicas was enabled by the generation and transmission of surface plasmons. This scalable bio‐enabled process provides a new and attractive capability for fabricating self‐supporting, responsive, 3‐D metallic structures for use as dispersible/harvestable microparticles tailored for EOT‐based applications.     

Designed Multifunctional Nanocomposites for Biomedical Applications

The assembly of multifunctional nanocomposite materials is demonstrated by exploiting the molecular sieving property of SBA‐16 nanoporous silica and using it as a template material. The cages of the pore networks are used to host iron oxide magnetic nanoparticles, leaving a pore volume of 0.29 cm³ g^?1 accessible for drug storage. This iron oxide–silica nanocomposite is then functionalized with amine groups. Finally the outside of the particle is decorated with antibodies. Since the size of many protein molecules, including that of antibodies, is too large to enter the pore system of SBA‐16, the amine groups inside the pores are preserved for drug binding. This is proven using a fluorescent protein, fluorescein‐isothiocyanate‐labeled bovine serum albumin (FITC‐BSA), with the unreacted amine groups inside the pores dyed with rhodamine B isothiocyanate (RITC). The resulting nanocomposite material offers a dual‐targeting drug delivery mechanism, i.e., magnetic and antibody‐targeting, while the functionalization approach is extendable to other applications, e.g., fluorescence–magnetic dual‐imaging diagnosis.     

Designed Self‐Assembled β‐Sheet Peptide Fibrils as Templates for Silica Nanotubes

Sol–gel condensation of tetraethoxysilane in the presence of designed self‐assembled β‐sheet peptide fibril templates, followed by template extraction, yields hollow silica nanotubes. The nanotubes are hundreds of nanometers long and possess a central pore of ～ 3.5 nm, determined by the fibril template diameter. The effects of synthesis conditions have been investigated and the resultant silica materials characterized by various techniques. Silica nanostructures with various morphologies have been produced previously using supramolecular organic assemblies as templates. Hollow nano‐ or microtubes, which may have applications in separations, catalysis, nano‐optics, and ‐electronics have been of particular interest. Peptide‐based templates are especially interesting because of their relevance to biological silica microstructure formation. The new fibrillar peptide templates described here have the advantages of prescribed diameter, twist pitch, and handedness, which should impart chirality on the resulting silica nanotubes, providing control of the internal surface architecture by appropriate peptide design.     

Stomata‐Inspired Membrane Produced Through Photopolymerization Patterning

The programmed movements of responsive functional hydrogels have received much attention because of their abundant functions and wide range of engineering applications. In this study, an innovative stomata‐inspired membrane (SIM) is fabricated by using a temperature‐responsive hydrogel through a simple, cost‐effective, and high‐throughput patterned photopolymerization. Polymerization‐induced diffusion on the macroscale surface results in formation of a double‐parted polymer membrane with fine pores after single illumination. After heating the SIM, the less deformable thick frame supports the whole structure and the highly deformable thin base regulates pore shape. Among various SIM types, the slit pores of monocot SIM, which are lined up in parallel, exhibit the largest radius deformation. The morphological configuration of the SIM can be easily controlled by changing the photomask for a given application. As the developed SIM features the sensing‐to‐activation functions of stimuli‐responsive hydrogels and can be easily fabricated, this membrane can be potentially used for numerous practical applications, such as filter membranes with adjustable pores, membrane‐based sensors, membrane‐based actuators, and multifunctional membranes.     

Synthesis of Self‐Supported Ordered Mesoporous Cobalt and Chromium Nitrides

Herein, we demonstrate an ammonia nitridation approach to synthesize self‐supported ordered mesoporous metal nitrides (CoN and CrN) from mesostructured metal oxide replicas (Co₃O₄ and Cr₂O₃), which were nanocastly prepared by using mesoporous silica SBA‐15 as a hard template. Two synthetic routes are adopted. One route is the direct nitridation of mesoporous metal oxide nanowire replicas templated from SBA‐15 to metal nitrides. By this method, highly ordered mesoporous cobalt nitrides (CoN) can be obtained by the transformation of Co₃O₄ nanowire replica under ammonia atmosphere from 275 to 350 °C, without a distinct lose of the mesostructural regularity. Treating the samples above 375 °C leads to the formation of metallic cobalt and the collapse of the mesostructure due to large volume shrinkage. The other route is to transform mesostructured metal oxides/silica composites to nitrides/silica composites at 750–1000 °C under ammonia. Ordered mesoporous CrN nanowire arrays can be obtained after the silica template removal by NaOH erosion. A slowly temperature‐program‐decrease process can reduce the influence of silica nitridation and improve the purity of final CrN product. Small‐angle XRD patterns and TEM images showed the 2‐D ordered hexagonal structure of the obtained mesoporous CoN and CrN nanowires. Wide‐angle XRD patterns, HRTEM images, and SAED patterns revealed the formation of crystallized metal nitrides. Nitrogen sorption analyses showed that the obtained materials possessed high surface areas (70–90 m² g^?1) and large pore volumes (about 0.2 cm³ g^?1).     

Amino‐Functionalized Silica Membranes for Enhanced Carbon Dioxide Permeation

Functionalization of silica membranes is important for enhancing surface interactions with specific chemicals in order to enhance separations. It is important to develop synthesis strategies that allow control over the density and the surface chemistry of the functional group in order to tailor the membrane separation properties. In this paper we investigate the ability of amino functionalization to enhance CO₂ transport in silica membranes. Specifically, we examine three synthesis techniques for functionalizing silica membranes with amino groups that result in different surface chemistries of the silica membranes. Silica membranes are amino‐functionalized by atomic layer deposition (ALD) with aminopropyldimethylethoxysilane (APDMES), ethylenediamine (EDA)‐assisted APDMES ALD, and direct attachment of aminopropyltriethoxysilane (APTES) from the liquid phase. Three different reaction schemes are presented and verified by using Fourier‐transform infrared (FTIR) spectroscopy. The FTIR measurements were performed on silica powders that were processed using the same reaction conditions as the membranes used in this study. The differences in reaction schemes are correlated with changes in the CO₂ facilitation characteristics. It is found that high loadings of amino groups, in which interaction with the silica surface is minimized, promote the highest CO₂ transport.     

Graphene‐Directed Supramolecular Assembly of Multifunctional Polymer Hydrogel Membranes

Polymer‐based nanoporous hydrogel membranes hold great potential for a range of applications including molecular filtration/separation, controlled drug release, and as sensors and actuators. However, to be of practical utility, polymer membranes generally need to be fabricated as ultrathin yet mechanically robust, have a large‐area yet be defect‐free and in some cases, their structure needs the capability to adapt to certain stimuli. These stringent and sometimes self‐conflicting requirements make it very challenging to manufacture such bulk nanostructures in a controllable, scalable and cost‐effective manner. Here, a versatile approach to the fabrication of multifunctional polymer‐based hydrogel membranes is demonstrated by a single step involving filtration of an aqueous dispersion containing chemically converted graphene (CCG) and a polymer. With CCG uniquely serving as a membrane‐ and pore‐forming directing agent and as a physical cross‐linker, a range of water soluble polymers can be readily processed into nanoporous hydrogel membranes through supramolecular interactions. With the interconnected CCG network as a robust and porous scaffold, the membrane nanostructure can easily be fine‐tuned to suit different applications simply by controlling the chemistry and concentration of the incorporated polymer. This work provides a simple and versatile platform for the design and fabrication of new adaptive supramolecular membranes for a variety of applications.     

Macroporous Zeolitic Membrane Bioreactors

A simple and effective method is described for the fabrication of robust zeolitic membranes with three‐dimensional (3D) interconnected macroporous structures. The membranes were prepared by electrostatically seeding mesoporous silica sphere (MSS) self‐assembled films with silicalite‐1 nanoparticles, followed by hydrothermal treatment. The membrane thickness, which is determined by the MSS film thickness, can be easily adjusted from tens to hundreds of micrometers by varying the concentration of the MSS dispersion and the solution volume. Biomacromolecule‐functionalized macroporous zeolitic membrane bioreactors were subsequently prepared via the layer‐by‐layer (LbL) electrostatic assembly of polyelectrolytes and enzyme (catalase) on the 3D macroporous membranes. The enzyme‐modified membranes with interconnected macroporous structures display enzyme loading amounts and activities that are one order of magnitude higher than corresponding 3D zeolite films with closed macropores, and approximately three orders of magnitude higher than their non‐porous planar film counterparts assembled on silica substrates. The enzyme loadings and activities were found to be approximately linearly dependent on the thicknesses of the membranes. Furthermore, the immobilized enzyme exhibits enhanced reaction stability in comparison with enzyme in bulk solution. These membranes are potentially useful for separations as they could be used to simultaneously perform reaction and separation steps.     

Inside Front Cover: Nanocrystalline TiO2 Photocatalytic Membranes with a Hierarchical Mesoporous Multilayer Structure: Synthesis,Characterization, and Multifunction (Adv. Funct. Mater. 8/2006)

The inside cover shows a hierarchical, mesoporous, multilayer TiO2 photocatalytic membrane synthesized via a novel sol–gel dip‐coating process employing surfactant templates reported by Dionysiou and co‐workers on p. 1067. The resulting asymmetric mesoporous TiO2 membrane supported onto a porous Al2O3 substrate exhibited hierarchical changes in pore diameter and materials porosity from the top to the bottom layer. The TiO2 membrane has multiple simultaneous functions, including photocatalysis, disinfection, separation, and anti‐biofouling. A novel sol–gel dip‐coating process to fabricate nanocrystalline TiO₂ photocatalytic membranes with a robust hierarchical mesoporous multilayer and improved performance has been studied. Various titania sols containing poly(oxyethylenesorbitan monooleate) (Tween 80) surfactant as a pore‐directing agent to tailor‐design the porous structure of TiO₂ materials at different molar ratios of Tween 80/isopropyl alcohol/acetic acid/titanium tetraisopropoxide = R:45:6:1 have been synthesized. The sols are dip‐coated on top of a homemade porous alumina substrate to fabricate TiO₂/Al₂O₃ composite membranes, dried, and calcined, and this procedure is repeated with varying sols in succession. The resulting asymmetric mesoporous TiO₂ membrane with a thickness of 0.9 μm exhibits a hierarchical change in pore diameter from 2–6, through 3–8, to 5–11 nm from the top to the bottom layer. Moreover, the corresponding porosity is incremented from 46.2, through 56.7, to 69.3 %. Compared to a repeated‐coating process using a single sol, the hierarchical multilayer process improves water permeability significantly without sacrificing the organic retention and photocatalytic activity of the TiO₂ membranes. The prepared TiO₂ photocatalytic membrane has great potential in developing highly efficient water treatment and reuse systems, for example, decomposition of organic pollutants, inactivation of pathogenic microorganisms, physical separation of contaminants, and self‐antifouling action because of its multifunctional capability.     

多孔阳极氧化铝模板的制备

以多孔阳极氧化铝膜为模板制备纳米结构材料具有独特的优越性,得到了广泛的关注。介绍了多孔阳极氧化铝膜的形成机理、结构类型和在草酸溶液中制备多孔氧化铝模板的工艺。在本实验中,使用高纯铝片(99.99%)和0.3 mol/L浓度的草酸,利用电化学二次阳极氧化法制备出多孔阳极氧化铝模板,用SEM对其形貌进行了观测,得到的模板孔径在50～70 nm,孔间距约为100 nm。     

On the Origin of Ion Selectivity in Ultrathin Nanopores: Insights for Membrane‐Scale Osmotic Energy Conversion

Nanopores in ultrathin or atomically thin membranes attract broad interest because the infinitesimal pore depth allows selective transport of ions and molecules with ultimate permeability. Toward large‐scale osmotic energy conversion, great challenges remain in extrapolating the promising single‐pore demonstration to really powerful macroscopic applications. Herein, the origin of the selective ion transport in ultrathin nanopores is systematically investigated. Based on a precise Poisson and Nernst–Planck model calculation, it is found that the generation of net diffusion current and membrane potential stems from the charge separation within the electric double layer on the outer membrane surface, rather than that on the inner pore wall. To keep the charge selectivity of the entire membrane, a critical surface charged area surrounding each pore orifice is therefore highly demanded. Otherwise, at high pore density, the membrane selectivity and the overall power density would fall down instead, which explains the giant gap between the actual experimental achievements and the single‐pore estimation. To maximize the power generation, smaller nanopores (pore diameter ≈1–2 nm) are appropriate for large‐scale osmotic energy conversion. With a porosity of ≈10%, the total power density approaches more than 200 W m^‐2, anticipating a substantial advance toward high‐performance large‐scale nanofluidic power sources.