A study of the ice crystals in vacuum-packed salmon fillets (Salmon salar) during superchilling process and following storage

The aim of this work was to study the microstructure of vacuum-packed salmon fillets superchilled in an impingement freezer at −30 °C (air temperature) and 227 W/m² K (surface heat transfer coefficient, SHTC) for 2.1 min prior to storage at a superchilling storage temperature of −1.7 ± 0.3 °C for 28 days. The microstructure of vacuum-packed salmon fillets were analysed at the surface, mid-centre and centre layers. Significant differences were observed between the ice crystals formed at the surface, mid-centre and centre layers. The size of ice crystals at the centre of the superchilled fillets was 3 times larger than those at the surface layer. Significant differences were observed between the size of ice crystals formed during the superchilling process and following storage. The results further indicated that, after temperature equalisation (1 day of storage) the growth of the intracellular ice crystal was not significant at (P < 0.05) at any storage time.     

Quality of superchilled vacuum packed Atlantic salmon (Salmo salar) fillets stored at −1.4 and −3.6 °C

The most important factor for increasing shelf life is the product temperature, and since fish is more highly perishable than meat, the temperature is even more important. In the present study, portions of fillets of farmed Atlantic salmon (Salmo salar) were superchilled at two temperature levels, −1.4 and −3.6 °C. Texture, drip loss, liquid loss, cathepsin activities and protein extractability were investigated during storage and compared to ice chilled and frozen references. Drip loss was not a major problem in superchilled salmon. Textural hardness was significantly higher in superchilled salmon fillets stored at −3.6 °C compared to those stored at −1.4 °C, ice chilled and frozen references. Cathepsins B and B + L were not deactivated at the selected storage temperatures. The storage time of vacuum packed salmon fillets can be doubled by superchilled storage at −1.4 °C and −3.6 °C compared to ice chilled storage.     

Ice fraction assessment by near-infrared spectroscopy enhancing automated superchilling process lines

The objective of the current study was to analyze and develop some important automation steps in a superchilling process line. In order to control the product quality there is a need for online measurements of ice fraction and distribution in inhomogeneous products. Moreover, automatic handling of such superchilled products is currently commercially unavailable. The current study presents a new method for monitoring and handling superchilled product of varying form and consistency. Observation of the shift in the water absorption peak, measured by near-infrared spectroscopy (NIR) transflection mode, was used to determine the ice level in superchilled salmon, scanning approximately 1.5 cm into the fillets. The salmon fillets were stored on ice at 0 °C for 5–7 days before superchilling at −24 °C to target ice contents of 10%, 15% and 30%. Online NIR measurements of ice fraction showed promising results, with a low prediction error of 2.5%. The storage study confirmed former quality results with a microbiological shelf life of 15–17 days with only minor differences in values for drip loss and water-holding capacity between superchilled and chilled samples.     

Quality changes during superchilled storage of cod (Gadus morhua) fillets

Superchilling is a method with potential for extending the shelf life of food products by partial freezing. For centuries, Atlantic cod (Gadus morhua) has been the most important commercial species in the North Atlantic fisheries and is now regarded as a very promising species in cold water fish farming. In the present work, superchilled storage at −2.2 °C of fillet portions of farmed cod was investigated. Superchilled cod showed increased shelf life with respect to reduced growth of sulphide producing bacteria compared to ice chilled. Drip loss was lower in superchilled cod. However, liquid loss by low-speed centrifugation was higher in superchilled cod fillets compared to ice chilled. This can be explained by freeze denaturation of muscle proteins, which is supported by the lower extractability of salt soluble proteins. There is a need for process optimization to minimize protein denaturation.     

Quality changes during superchilled storage of pork roast

Quality parameters (sensory, physical, biochemical and microbiological) of superchilled vacuum packed boneless pork roasts were studied during storage for 16 weeks. Superchilling of vacuum packed pork roast at a temperature of −2.0 °C improved shelf life significantly compared to traditional chilled storage at +3.5 °C. Superchilled pork roasts maintained good sensory quality and low microbiological counts during the whole storage period. The drip loss in superchilled samples was lower and showed less variation than in the references and the temperature abused roasts. The consequences of an interrupted cold chain during storage were also investigated. Superchilled samples with temperature abuse resembled chilled samples with respect to drip loss and microbial levels. To take advantage of all the benefits of superchilling and successfully implement the process in the food industry a stable, controlled temperature during storage is critical.     

Superchilled,chilled and frozen storage of Atlantic mackerel (Scomber scombrus) fillets – changes in texture,drip loss,protein solubility and oxidation

Changes in quality characteristics in relation to protease activity and protein oxidation in chilled, superchilled and frozen mackerel fillets during storage were studied. The solubility of sarcoplasmic proteins was quite stable in mackerel samples for all storage experiments, whereas the solubility of myofibrillar proteins decreased in both superchilled and frozen samples. A significant correlation (r = 0.983, P < 0.05) between the increased activity of cathepsin B+L in chilled fillets and softening of the fish flesh during storage was revealed. Contrary with chilled samples, the texture of superchilled mackerel fillets became tougher along the storage period, which can be explained by a higher rate of myofibrillar oxidation (r = 0.940, P < 0.05). The hardness and drip loss decreased slightly at the end of frozen storage. Superchilling preserved the quality of mackerel fillets with the least side effects in relation to protein solubility, drip loss and softening of the fish tissue as compared to chilled and frozen storage.     

Superchilled,chilled and frozen storage of Atlantic mackerel (Scomber scombrus) – effect on lipids and low molecular weight metabolites

Quality changes in Atlantic mackerel fillets during superchilled, chilled and frozen storage focusing on lipid quality, colour and changes in low molecular weight metabolites relevant for quality and safety were studied. Low formation of oxidation products was observed in chilled (up to 7 days), superchilled (up to 14 days) and frozen storage (up to one year). Only slight formation of TBARS was measured in the samples which correlated with the increasing fillet yellowness. The profile of low molecular weight compounds, analysed by high-resolution NMR, showed clear grouping of the different samples according to both treatment and storage time. The increase in K-value was highest in the chilled samples, reaching a K-value of 93 ± 3% on day 5, exceeding the proposed limit of human consumption (80%) while superchilling reached a K-value of ca 90 % after 14 days. Frozen samples showed acceptable quality in the whole storage period.     

A preliminary investigation of the effects of frozen storage on samples of pork

The effects of combinations of freezing, thawing and frozen storage on the drip loss and ultrastructure of small samples (approximately 6 g) of pork were studied. Samples were stored for up to 12 weeks at -20°C or for up to 4 weeks at temperatures fluctuating between -10 and -3°C. Drip was collected by centrifugal extraction. Cryo-scanning electron microscopy was used to study the ultrastructure of the meat. Sizes of cavities created after sublimation of the ice crystals were quantitatively analysed using an image analysis software package. Freezing rate by storage time interactions were observed in drip loss analyses. No differences were observed in the drip protein concentration or electrophoretic patterns. Ultrastructural differences were only observed after thawing samples stored at the higher temperatures. The effects being investigated were subtle.     

A histological study of the microstructure sizes of the red and white muscles of Atlantic salmon (Salmo salar) fillets during superchilling process and storage

Atlantic salmon (Salmo salar) fillets were partial frozen in an impingement freezer at −30 °C and 227 W/m2.K for 2.1 min prior to storage at a superchilling storage temperature of −1.7 ± 0.3 °C for 28 days. The aim of this article is to study the microstructure of the red and white muscles during superchilling process and during superchilled storage. The histology and microscopic analysis of the red and white muscles were carried out. It was found that the size of the ice crystals formed in the red muscles was smaller than those formed in the white muscles. The equivalent diameters of the intracellular ice crystals obtained upon superchilling (day 0) were 17 ± 2 and 29 ± 1 μm for the red and white muscles, respectively. Significant differences were initially observed between the size of the ice crystals formed during the superchilling process and after 1 day of storage. However, after temperature equalisation (day 1), there was no significant change in the size of the ice crystals.     

Superchilling of rested Atlantic salmon: Different chilling strategies and effects on fish and fillet quality

Rested Atlantic salmon was superchilled in seawater slurry (−1.93 ± 0.27 °C). The chilling efficiencies of slurry and crushed ice were compared. The feasibility of using slurry to produce subzero core temperatures before packing was also evaluated. Simulated transport to market, with or without ice after initial superchilling (1 day), was also studied. Fish quality (Quality Index, fillet colour, pH, water content, water-holding capacity, hardness and bacterial loads) was evaluated at arrival to ‘market’ and after keeping the fish ‘in the market’ for 1 week. The results were compared with continuous ice (control) or slurry storage. In terms of quality, pre-chilling in slurry and continuous storage in slurry were evidently not advantageous over traditional ice storage, as evaluated after 4 days. After 11 days, both advantages and disadvantages of continuous superchilling were observed. Notably, subsequent ice storage of superchilled fish resulted in increased bacterial load and inferior fillet hardness.     

The combined effect of superchilling and modified atmosphere packaging using CO2 emitter on quality during chilled storage of pre‐rigor salmon fillets (Salmo salar)

BACKGROUND: Pre‐rigor fillets of Atlantic salmon were either superchilled or chilled prior to packaging in air or in modified atmosphere (MAP, 60% CO₂/40% N₂) with a CO₂ emitter, in 5.3 L high‐density polyethylene trays with three to four layers of fillets (3.0–3.7 kg). All samples were stored at 0.1 °C for 28 days. RESULTS: Fillets stored in MAP had significantly lower bacterial growth compared to fillets stored in air, and MAP superchilled bottom fillets had lower bacterial counts compared to the corresponding chilled fillets. Samples superchilled prior to refrigerated storage in air had similar bacterial growth to ordinary chilled samples. Faster fillet softening during storage and higher liquid loss were observed in superchilled MAP samples. CONCLUSION: Combining short‐term superchilling and MAP with a CO₂ emitter prolonged the shelf‐life of pre‐rigor salmon fillets, which can improve sustainability throughout the value chain. The superchilling method needs to be optimized to avoid negative effects on texture and liquid loss. Copyright © 2009 Society of Chemical Industry     

Physical characteristics of lamb primals packaged under vacuum or modified atmospheres

Lamb primals (shoulders) were packaged under vacuum, 80% O(2)/20% CO(2), 50% CO(2)/50% N(2) or 100% CO(2) and stored at 5 or 0 °C. Pack contents were examined at 7 day intervals to determine the composition of the pack atmosphere, drip loss, colour (muscle and fat) and pH (surface and internal). The composition of the gas atmospheres changed very little during storage. The only significant differences between developed head space compositions above primals stored at the two different temperatures (5 and 0 °C) were noted in packs stored for 28 days under 80% O(2)/20% CO(2). Low levels of drip loss (<0.5%) were noted in all packs stored under the modified gas atmospheres. In contrast, significantly higher levels of drip loss (0.5-1.1%) were noted in vacuum packaged lamb stored at 5 and 0 °C. Acceptable muscle colour was observed 2 hr after opening of all packs. The only significant differences between atmospheres for lean muscle colour were noted after 28 days storage. Fat colour did not generally change during storage in any of the atmospheres, apart from a slight bleaching effect at 7 days. There were no significant differences between the surface or internal pH values noted after storage under any of the atmosphere/temperature combinations. In general, higher pH values were observed at the surface of the meat than in the interior. This pattern was noted before and after storage.     

A study of the ice crystal sizes of red muscle of pre-rigor Atlantic salmon (Salmo salar) fillets during superchilled storage

Pre-rigor salmon fillets were superchilled in an impingement freezer and stored at −1.7 ± 0.3 °C for 29 days. The objective of this work was to study the ice crystal sizes in red muscle of pre-rigor salmon fillets that were partially frozen at fast (−30 °C, 227 W/m² K, 2.1 min) which is referred to as process F and slow (−20 °C, 153 W/m² K, 4.2 min) which is referred to as process S during superchilled storage. It was observed that the size of intracellular ice crystals in pre-rigor muscles at faster superchilling rate was significantly (p < 0.05) smaller than that at slower superchilling rate. The size of ice crystals formed in pre-rigor muscle was significant (p < 0.05) smaller than that formed in post-rigor muscle. It was also observed that the size of intracellular ice crystals formed in pre-rigor red muscles was significant smaller than that in white muscle. In addition, a large number of small ice crystals are formed within the muscle during partial freezing of pre-rigor muscle compared to post-rigor muscle. Future research should focus on tests of the quality parameters separately in red and white muscles (pre- and post-rigor) during superchilled storage of food products in order to understand more about their characteristics (quality and shelf life).     

Chemical and microbiological quality of grass carp (Ctenopharyngodon idella) slaughtered by different methods

The effect of two slaughter methods (immersion in ice-water slurry and electrical stunning followed by ice slurry asphyxiation) on chemical and microbiological parameters of grass carp (Ctenopharyngodon idella) stored in ice for 20 days was evaluated. No differences in total volatile basic nitrogen (TVB-N), pH, carbohydrate or protein content of mucus were observed between the slaughter methods. Ice-slaughtered fish had lower bacteria counts at the beginning of storage, but higher counts than fish slaughtered by electricity at the end of storage (p < 0.05). However, no significant differences in the shelf life were observed between the slaughter methods evaluated (limit of acceptability – counts > 3 × 10⁶ CFU g⁻¹ – attained after 13–16 days). Results indicated that the chemical parameters evaluated have a limited applicability to assess the shelf life of grass carp stored in ice, since pH limit (6.8) was exceeded after 4 days, while TVB-N limit (30 mg%) was not attained after 20 days of storage.     

预冷处理对冻罗非鱼片品质的影响

拟在现有冻罗非鱼片工艺中加入预冷工序。将新鲜罗非鱼片用冰水浸渍,放入不同温度(-4、-7、-18℃)条件下冻藏,定期测定pH值、色差、失水率、挥发性盐基氮(total volatile base nitrogen,TVB-N)值和质构等参数,分析预冷对冻藏品质的影响。结果显示,预冷对p H值影响最显著的温度为-7℃,10~20 d时-7℃预冷处理组罗非鱼片p H值仍在继续下降,而其对照组已开始回升。随着贮藏时间延长,罗非鱼片色差亮度L*值与红度值a*均呈现下降趋势,且贮藏温度越低,下降幅度越小,同时发现对照组L*值和a*值普遍低于预冷处理组。同时,贮藏温度越低,失水率越高,30 d罗非鱼片失水率达到最高值,-18、-7℃对照组此时失水率达7.47%、6.82%。-4℃及-7℃预冷处理对罗非鱼片TVB-N值影响较大,20 d后与对照渐趋一致;但30 d时-18℃罗非鱼片预冷处理组与对照组仍有较大差别,TVB-N值分别为8.04 mg/100 g和9.87 mg/100 g。20 d前随贮藏温度降低罗非鱼片预冷处理组与对照组的咀嚼性差异增大,之后则趋于一致。贮藏期间硬度无显著差异,弹性仅在-4℃内罗非鱼片处理组与对照组间有较明显差异,其余差异均不显著(P0.05)。内聚性的变化因无明显规律不作为评判指标。综上,预冷处理对罗非鱼冻鱼片部分冻藏品质指标有较明显的改善作用,利于保持鱼片品质,可作为生产企业的借鉴。     

Influence of oxygen exclusion and temperature on pathogenic bacteria levels and sensory characteristics of packed ostrich steaks throughout refrigerated storage

Ostrich steaks (290) were obtained from Iliofibularis muscles. For microbiological and pH determinations, samples were inoculated with Listeria monocytogenes NCTC 11994 (80 steaks) or Escherichia coli ATCC 12806 (80), then air- or vacuum-packed and stored at either 4±1°C or 10±1°C. Analyses were carried out on days 0, 3, 6 and 9 of storage. For sensory evaluation, samples (130) were air- or vacuum-packed and stored at 4±1°C or at 10±1°C. Sensory attributes (odour, colour, drip loss, texture and general acceptability) were scored by six untrained judges using an unstructured nine-point hedonic scale on eleven sampling days (0, 3, 6, 9, 12, 15, 18, 21, 24, 27 and 30). Increases in microbial counts (log(10)cfu/g) were observed throughout storage in all groups of samples for both L. monocytogenes (from 6.39±0.43-6.62±0.32 at day 0 to 8.87±0.19-9.64±0.43 at day 9) and E. coli (from 5.57±0.15-5.68-0.40 to 7.79±0.96-9.64±0.17). Gas atmosphere influenced microbial counts from day 3 of storage with lower (P<0.05) values observed in vacuum- than in air-packed samples at 10°C (L. monocytogenes) or at 4 and 10°C (E. coli). Storage temperature significantly influenced bacterial counts throughout storage, especially in air-packed samples. Lower pH values in vacuum- than in air-packed samples were observed from day 6. Both effects (gas atmosphere and temperature) influenced the hedonic scores, with higher values assigned to vacuum-packed samples for most attributes (with the exception of drip loss) and sampling days. A marked influence of storage temperature on sensorial scores was obtained in air-packaged ostrich steaks. The shelf-life (time until the average general acceptability score fell below 5) was 6 (air-packed samples), 9 (vacuum-packed, 10°C), or 12 days (vacuum-packed, 4°C). The results being reported here suggest the importance of both oxygen exclusion and storage at low temperatures to reduce microbiological risks and improve the acceptability of ostrich meat. However, the short shelf-life of this product highlights the need to keep the time between slaughter and sale to a minimum.     

犊牛肉烹炒损失的研究

未试验测定了３４头黑白花初生公犊背最长肌和另外３２头黑白花初生公犊腰大肌的系水力和烹炒损失，并对有可能影响烹炒损失的亲本因素也作了测定和分析．犊牛肉货架期系水力良好（背最长肌４８小时滴水损失为３．２±０．２％，腰大肌相应为３．０±０．３％）．这种犊牛肉用于烹炒（背最长肌烹炒损失为３０．５±０．７％，而烹煮损失为３６．６±０．８％）比用于炖煮更合适．腰大肌烹炒损失与Ｓｃｈｌｅｉｃｈｅｒ滤纸评分、压力损失、滴水损失和烹煮损失呈显著正相关（Ｐ＜０．０５），但背最长肌的烹炒损失与上述参数无显著相关．公犊背最长肌和腰大肌的烹炒损失与其父系血统以及公犊母亲在怀该犊时的生理参数均无显著相关．     

微冻贮藏对牛肉保水性的影响

本实验以冷藏（2 ℃）和冷冻（－18 ℃）作为对照组,从肌原纤维蛋白结构和水分迁移等方面分析了微冻（－4 ℃）贮藏条件下牛肉保水性变化的机制。结果表明：微冻贮藏牛肉的汁液损失率和蒸煮损失率显著高于冷藏和冷冻处理组（P＜0.05）,保水性最差。微冻贮藏过程中,牛肉中的水分弛豫时间逐渐变长,结合水相对含量无明显变化,不易流动水相对含量显著下降,自由水相对含量显著上升（P＜0.05）。随着贮藏时间的延长,3 种贮藏方式下牛肉的总巯基含量和活性巯基含量均显著下降,蛋白质表面疏水性显著上升（P＜0.05）,且贮藏温度越低,变化速率越慢。微冻贮藏过程中,牛肉肌原纤维蛋白降解程度较低,贮藏后期蛋白质变性程度较高,提升了肌原纤维蛋白网络中不易流动水的自由度,使得部分不易流动水转化为自由水,导致了微冻牛肉较差的保水性。     

The effects of partial replacement of fish meal by vegetable protein sources in the diet of rainbow trout (Onchorynchus mykiss) on post mortem spoilage of fillets

Five test diets were formulated with decreasing levels of fish meal (up to 50%) replaced by alternative protein sources. Rainbow trout were fed the experimental diets for 12 weeks.The effects of feed ingredients on spoilage of Oncorhynchus mykiss in ice and under MAP/ice (40% CO₂, 30% N₂ and 30% O₂) were investigated in terms of sensory, chemical and microbiological analyses. The results showed that the trout in MAP/ice was rejected at 14 days, after sensory analysis, due to excessive drip, whereas trout in ice were found to be acceptable even after 14 days of storage. However, cooked trout fillets, under both storage conditions, were rejected at 17 days. Fish in ice produced higher K values and higher concentrations of biogenic amines during the storage period of 17 days than the fish in MAP/ice. Bacteria grew more quickly in rainbow trout kept in ice than in MAP/ice. MAP/ice storage extended the shelf life of rainbow trout by approximately 2 days compared to ice storage alone in terms of microbiological analyses.     

Effect of freezing conditions and storage on ice crystal and drip volume in turbot (Scophthalmus maximus): Evaluation of pressure shift freezing vs. air-blast freezing

Turbot fillets were frozen either by pressure shift freezing (PSF, 140 MPa, −14°C) or by air-blast freezing (ABF), and then stored at −20°C for 75 days. Smaller and more regular intracellular ice crystals were observed in fillets frozen by PSF compared with air-blast frozen ones. Ice crystals area in PSF samples was approximately 10 times smaller than that of ABF samples, on average. The PSF process reduced thawing drip compared with air-blast freezing. Conversely to this classical freezing process, the storage time did not adversely influence the thawing drip of PSF samples. In addition, PSF appeared to reduce cooking drip after 45 days of storage at −20°C. Differential scanning calorimetry analysis showed a significant reduction of the total enthalpy of denaturation for the pressure shift frozen samples compared to fresh and conventional frozen samples. Besides, a new melting transition appeared on the thermogram of PSF samples at approximately +40°C.