低温烧结活性瓷釉涂层钢筋耐腐蚀性能试验研究

为了研究低温烧结活性瓷釉（LTCRE）涂层的性能和机理,利用差示扫描量热法（DSC）和热重法（TG）对LTCRE涂层的烧结温度进行优化,采用扫描电子显微镜（SEM）、X射线能谱分析（EDS）和X射线衍射（XRD）分析涂层微观结构和腐蚀过程,通过中性盐雾试验和氙灯老化试验研究LTCRE涂层钢筋的耐腐蚀性能. LTCRE涂层的优化烧结温度为500~540 °C,涂层具有结构致密、孔隙率低的特点,LTCRE涂层钢筋在腐蚀后的质量变化为普通钢筋的1.6%,800 h盐雾腐蚀后人为缺陷孔的剥离半径为0.26 mm,在氙灯照射下耐老化时长超过500 h. 结果表明,LTCRE涂层作为无机陶瓷涂层,具有比环氧树脂涂层更优异的耐老化性能,具备长期稳定的耐腐蚀能力. 涂层密实少孔的结构和烧结时良好的化学反应使得LTCRE涂层钢筋能够有效阻止外界腐蚀物质渗入与蔓延,即使在缺陷孔发生腐蚀后也能够阻止腐蚀加剧,起到涂层自愈合的效果.     

Ce~(3+)-聚苯胺/蒙脱土复合材料掺杂环氧涂层的制备及耐腐蚀性能

采用原位插层聚合法合成了聚苯胺/蒙脱土复合材料(PANI/MMT),通过阳离子交换吸附制得了Ce~(3+)-聚苯胺/蒙脱土复合材料(Ce~(3+)-PANI/MMT).随后对所制备的样品进行表征.将PANI,PANL/MMT,Ce~(3+)-PANI/MMT粉末添加到环氧树脂中(质量分数为5%),涂覆在碳钢表面,干燥.将4种涂层浸泡在3.5%NaCl溶液中,通过电化学实验来比较4种涂层的耐蚀性能.研究结果表明,Ce~(3+)-PANI/MMT复合材料掺杂的环氧涂层的耐腐蚀性能最好,且具有一定的自修复性能.     

Preparation of Poly(o-toluidine)/Nano ZrO_2/Epoxy Composite Coating and Its Application for Corrosion Protection of Steel

The main objective was to study the anticorrosion performance of poly(o-toluidine)/nano ZrO_2/epoxy composite coating.Poly(o-toluidine)/nano ZrO_2 composite was prepared by in situ polymerization of o-toluidine monomer in the presence of nano ZrO_2 particles.Fourier transformation infrared spectroscopy(FT-IR),UV-visible spectroscopy(UV-vis),X-ray diffraction(XRD),Scanning electron microscopy(SEM),and Thermogravimetric analysis(TGA) were used to characterize the composition and structure of the composite.Poly(o-toluidine)/nano ZrO_2 composite was mixed with epoxy resin through a solution blending method and the three components poly(o-toluidine)/nano ZrO_2/epoxy composite coating was coated onto the surface of steel sample by the brush coating method.The anticorrosion performance of poly(o-toluidine)/nano ZrO_2/epoxy composite coating on steel sample was studied by polarization curve and electrochemical impendence spectroscopy in 3.5% Na Cl solution as corrosion environment and also compared with that of poly(o-toluidine)/epoxy composite coating and pure epoxy coating.It was observed that the composite coating containing poly(otoluidine)/nano ZrO_2 composite has got higher corrosion protection ability than that of poly(o-toluidine).The electrochemical measurement results demonstrated that poly(o-toluidine) fillers improve the electrochemical anticorrosion performance of epoxy coating and the addition of nano ZrO_2 particles increases the tortuosity of the diffusion pathway of corrosive substances.     

Corrosion behaviors of P110 steel and chromium coating in CO<Subscript>2</Subscript>-saturated simulated oilfield brine

The protective chromium coating was prepared on P110 steel by employing pack cementation.The corrosion behaviors of P110 steel and the obtained coating in CO2-saturated simulated oilfield brine were studied by static complete immersion tests and electrochemical measurements.The corrosion attacks of the samples were determined by mass loss,corroded surface morphologies,corrosion products,and results of electrochemical measurements.The experimental results showed that the coating was uniform,continuous and co...     

钢构件防锈涂层工艺优化初探及加速模拟锈蚀预研

利用氰凝防锈涂料和醇酸铁红防锈涂料作为钢材表面涂料。通过模拟加速试验和对比分析,考察涂层钢件与裸钢在防锈蚀方面的性能差异。采用德国IM6工作站对锈蚀钢筋的电极电位和腐蚀电流进行了实测记录,总结了涂层钢筋的锈蚀规律,研究了涂抹方式及烧结处理对涂层耐蚀性的影响因素。研究结果表明:钢件经过全浸实验,涂层钢件的锈蚀速率比无涂层钢的明显降低,烧结处理可明显提高涂层的耐久性。     

Electrochemical corrosion behavior of carbon steel with bulk coating holidays

With epoxy coal tar as the coating material, the electrochemical corrosion behavior of Q235 with different kinds of bulk coating holidays has been investigated with EIS （Electrochemical Impedance Spectroscopy） in a 3.5vo1% NaCI aqueous solution. The area ratio of bulk coating holiday to total coating area of steel is 4.91%. The experimental results showed that at free corrosion potential, the corrosion of carbon steel with disbonded coating holiday is heavier than that with broken holiday and disbonded ＆ broken holiday with time; Moreover, the effectiveness of Cathodic Protection （CP） of carbon steel with broken holiday is better than that with disbonded holiday and disbonded ＆ broken holiday on CP potential -850 mV （vs CSE）. Further analysis indicated that the two main reasons for corrosion are electrolyte solution slowly penetrating the coating, and crevice corrosion at steel/coating interface near holidays. The ratio of impedance amplitude （Z） of different frequency to minimum frequency is defined as K value. The change rate of K with frequency is related to the type of coating holiday.     

Corrosion of carbon steel under epoxy-varnish coating studied by scanning Kelvin probe

The corrosion behavior of partly coated carbon steel was investigated by salt spray test and scanning Kelvin probe (SKP) in order to understand the long-term corrosion behavior of coated carbon steel in marine atmosphere environment. The localized corrosion was accurately characterized by SKP in both coated and uncoated regions. The SKP results showed that Volta potential varied with the test time, and the more the corrosion products, the more positive the potential. The borderline between coated and uncoated regions of partly coated steel shifted towards the coated side with the increasing of test time. The coating disbonding rate could be determined according to the shift of potential borderline measured by SKP. The corrosion mechanism of partly coated steel in NaCl salt spray was discussed according to the potential maps and corrosion morphologies.     

造纸白水腐蚀性的研究

针对造纸厂造纸车间白水腐蚀的现象,采用计划－间隔试验法研究了碳钢、不锈钢的腐蚀情况,发现不锈钢在白水中几乎不发生腐蚀破坏,而碳钢的腐蚀较明显,并计算出碳钢的腐蚀率。同时,进行了电化学研究,探讨了碳钢在白水中的腐蚀行为,得出了碳钢在造纸白水中实施阴、阳极保护的重要参数,为实际生产提供了参考依据。     

P-C法涂覆中碳结构钢的表面耐蚀性

应用Ｐ－Ｃ法对中碳结构钢进行Ｃｒ－Ｓｉ－Ａｌ复合涂覆,用电子探针及扫描电镜测定了涂层的表面成分及Ｃｒ,Ｓｉ,Ａｌ在涂层中的分布,用Ｘ射线衍测定了涂层中的相结构,将涂覆后的试样在酸、碱、盐溶液中进行腐蚀试验,结果表明,中碳结构钢经Ｐ－Ｃ法复合涂履后,表面优良的抗多种介质腐蚀的能力。     

考虑个体差异的氯氧镁水泥混凝土涂层钢筋寿命预测

氯氧镁涂层钢筋混凝土（MOCRC）中涂层钢筋的制作误差导致不同MOCRC中涂层钢筋的寿命预测存在一定的差异,提出充分考虑个体差异性的溶液浸泡加速腐蚀试验,基于Wiener退化过程对涂层钢筋进行寿命预测. 判断涂层钢筋腐蚀电流密度是否符合Wiener退化过程;在考虑涂层钢筋个体差异性的前提下引入漂移系数进行建模;将考虑个体差异与未考虑个体差异的涂层钢筋寿命预测对比分析. 结果表明：溶液浸泡加速腐蚀试验下涂层钢筋的退化模型服从一个项数的指数函数. 基于Wiener退化过程,考虑个体差异性的涂层钢筋在25 000 d左右发生严重锈蚀,未考虑个体差异性的涂层钢筋在30 000 d左右发生严重锈蚀.     

酸化缓蚀剂对N80钢在盐酸溶液中的缓蚀性能

以喹啉和氯化苄为原料合成了一种母体缓蚀剂,与增效剂炔醇和分散剂复配,制得了一种有机含氮季铵盐型酸化缓蚀剂。采用静态挂片失重法和电化学方法考察了该缓蚀剂的缓蚀性能。结果表明,该缓蚀剂在质量分数为15%的盐酸溶液中,在温度为135℃时,对N80钢片具有良好的缓蚀性能。该缓蚀剂是一种以抑制阴极过程为主的混合型缓蚀剂,在铁表面的吸附符合Bockris- Swinkels吸附等温式。采用扫描电子显微镜分析了腐蚀前、后及加入缓蚀剂后N80钢的表面形态,探讨了缓蚀剂的缓蚀机理。结果证明,缓蚀剂有效地抑制了盐酸对N80钢的腐蚀。     

316L不锈钢焊缝联合防护技术研究

利用阴极保护和涂层相结合的联合保护技术提高316L不锈钢焊缝的耐腐蚀性能.通过测量试样的阴极极化曲线,分析了涂层和阴极保护之间的相容性;通过测量带有涂层的焊缝附近的极化曲线,确定了其自腐蚀电位;通过测量焊件不同区域的交流阻抗Bode图,并利用相关计算方法得出各区域的最佳保护电位;最后,利用保护度计算公式对焊件三区联合保护效果进行比较分析.结果表明:环氧煤沥青涂层与阴极保护之间具有良好的相容性,带涂层的不锈钢焊缝在阴极最佳保护电位下,腐蚀速率大大降低.因此,联合保护能够使不锈钢焊缝区达到很高的保护度.     

Corrosion resistance of waterborne epoxy coating pigmented by nano-sized aluminium powder on steel

A novel kind of waterborne epoxy coating pigmented by nano-sized aluminium powders on high strength steel was formulated. Several coatings with different pigment volume content (PVC) were prepared. The coating morphology was observed using scanning electron microscopy (SEM), and the electrochemical properties were investigated by electrochemical impedance spectroscopy (EIS). Immersion test and neutral salt spray test were also conducted to investigate the corrosion resistance of the coating. It is demonstrated that the critical pigment volume content (CPVC) value is between 30% and 40%. The coating with PVC of 30% exhibits good corrosion resistance in 3.5% (mass fraction) NaCl solution.     

Cr-Si-Al复合涂层的结构与耐蚀耐热性研究

应用Ｐ－Ｃ法对中碳钢进行Ｃｒ－Ｓｉ－Ａｌ复合涂覆,用光学显微镜观察了涂层的形貌。用电子 探针及扫描电镜测定了涂层的表面成分及Ｃｒ,Ｓｉ,Ａｌ在涂层中的分布,用Ｘ射线衍射测定了涂层的结构。将经涂覆后的试样进行盐水腐蚀和高温氧化试验,结果表明,其耐蚀和抗氧化性大幅度提高。     

Research on the Anticorrosion Coating Under the Paved Layer for Highway Steel Box Bridge Deck

The corrosion of the anticorrosion coating and the defects of the asphalt concrete paved layer have been investigated on long-span steel box bridge decks. The anticorrosion coating lies in the midclle of two entirely different materials： a highway steel box bridge deck and a paved layer, which is used as anticorrosion and waterproof coating for the steel bridge deck. For our study, electrochemical corrosion and pull strength experiments have been selected for the investigation of the corrosion properties of inorganic zinc rich coating, epoxy zinc rich coating and arc sprayed zinc coating. The adhesive strength between the coatings and the panel, and the effect of the coating corrosion on the shear properties of the paved layers including cast asphalt, thermal asphalt mortar, epoxy asphalt and modified asphalt con- crete have been investigated. The results show that the adhesive strength between the coatings and the bridge panel is controlled by the method of pre-processing rust removal. Coating by sandblasting has stronger adhesive strength than coating by shot peening. The results also reveal that shear strength of the paved layer is affected by the corrosion product of zinc coating. The arc sprayed zinc coating has stronger shear strength than zinc rich coatings.     

钢筋腐蚀程度对电化学再碱化处理效果的影响

为了研究碳化混凝土板内钢筋腐蚀程度对电化学再碱化处理效果的影响,对一组钢筋轻度腐蚀和另一组钢筋重度腐蚀的碳化混凝土板进行外加电源式再碱化处理,并用粉样pH值测试法和多种电化学技术（自由电势,线性极化电阻技术,电化学阻抗技术）评估处理效果.跟踪混凝土酸碱度以及钢筋腐蚀程度效果1 a的结果显示：无论处理前钢筋的腐蚀程度如何,再碱化处理技术能够有效地将混凝土的pH提高到10.5,钢筋腐蚀速率降低到10 μm/a.但是,重度腐蚀钢筋在处理后的腐蚀活性降低量更为明显.     

锈蚀钢筋横截面积分布规律统计分析

检测确定钢筋的锈蚀特征参数是进行锈蚀钢筋混凝土结构性能评定的基础。通过电化学加速锈蚀试验获得不同锈蚀程度的钢筋,采用三维激光扫描技术建立锈蚀钢筋的三维几何模型,并提取相关的锈蚀特征参数。然后基于概率理论统计分析锈蚀钢筋平均截面锈蚀率与最大截面锈蚀率、锈蚀不均匀系数之间的相关性,建立了锈蚀不均匀系数的概率分布模型。研究表明:随着锈蚀程度的增大,最大截面锈蚀率和锈蚀不均匀系数均呈幂函数增长,并与锈蚀钢筋的直径有关;锈蚀不均匀系数服从广义极值分布,其概率分布的形状参数、尺度参数和位置参数均随锈蚀程度的增大而线性增大,并与锈蚀钢筋的直径和单元长度有关。     

Corrosion Behavior of Plasma Transferred Arc Fe-based Coating Reinforced by Spherical Tungsten Carbide in Hydrochloric Acid Solutions

Fe-based coatings reinforced by spherical tungsten carbide were deposited on 304 stainless steel using plasma transferred arc(PTA) technology.The composition and phase microstructure of the coatings were evaluated using scanning electron microscopy(SEM),energy dispersive spectrometer(EDS) and X-ray diffraction(XRD).The corrosion behaviors of the coatings in 0.5 mol/L HCl solution were studied using polarization curve and electrochemical impedance spectroscopy(EIS) measurements.The experimental results shows that the tungsten carbide improves the corrosion resistance of the Fe-based alloy coating,but increase in the mass fraction of tungsten carbide leads to increasing amount of defects of holes and cracks,which results in an adverse effect on the corrosion resistance.The defects are mainly present on the tungsten carbide but also extend to the Fe-based matrix.The tungsten carbide,acting as a cathode,and binding material of Fe-based alloy,acting as an anode,create a galvanic corrosion cell.The binding material is preferentially corroded and causes the degradation of the coating.     

Mg-9Gd-3Y镁合金PEO-EPD复合膜层组织结构与耐蚀性研究

为了提高镁合金的耐蚀性,本文利用扫描电镜分析了Mg-9Gd-3Y(GW93)镁稀土合金表面等离子电解氧化陶瓷层、等离子电解氧化-电泳复合膜层和电泳膜层的表面与纵截面形貌组织,利用傅立叶红外光谱仪(FT-IR)分析了电泳膜层有机官能团类型,用电化学测试手段和盐雾试验方法测试了该合金不同处理膜层的耐蚀性,讨论了电泳电压和固体粉料分数对等离子电解氧化-电泳复合膜层厚度、成膜速率和耐蚀性的影响.研究结果表明,随着电压、固体份的升高,等离子电解氧化-电泳复合涂层厚度和成膜速率呈增大趋势,腐蚀速率随着电压升高呈先减小后增大的趋势,随着固体份的增加呈降低趋势.电泳电压为70V,固体份为19%时,在等离子电解氧化膜层上生成陶瓷层与有机化合物层结合紧密的等离子电解氧化-电泳复合膜层,腐蚀电流密度比等离子电解氧化膜层降低两个数量级,自腐蚀电位正移200mV,耐蚀性提高近13倍.     

热喷涂铝涂层在矿井水中的耐蚀性能研究

应用腐蚀失重方法和电化学极化技术研究了热喷涂铝涂层在矿井水环境下的耐腐蚀性能,并与普通碳钢Ｑ２３５进行对比．实验结果表明,在一般中性矿井水中,涂层的自腐蚀电位附近的腐蚀受阴极氧扩散控制,当电位较高时,阳极上有氢析出,阳极反应由此变得复杂;用阴极极化能更好地显示涂层的电化学极化过程．热喷涂铝层具有较高的耐蚀性,实验涂层的预计使用寿命为２０ａ．比较了用失重法和电化学法计算涂层腐蚀速度的结果;分析了在２０～６０℃范围内温度对涂层腐蚀过程的影响