PC回收料／ABS塑料合金的研究

本文以PC回收料为主要原料,用少量ABS对其进行改性,制备了PC回收料／ABS塑料合金。着重探讨了ABS用量、相容剂用量及不同弹性体等因素对该塑料合金冲击性能的影响。实验结果表明：相容剂可显著提高PC与ABS的相容性,随着相容剂用量的增加,PC／ABS合金的缺口冲击强度显著增大,在PC与ABS配比为90／10、相容剂为5份时,所得合金的缺口冲击强度可达13．8kJ/m^2;用弹性体代替部分相容剂,同样可显著提高PC／ABS塑料合金的性能,在弹性体A和相容剂分别为3份时,缺口冲击强度亦可达14．7kJ/m^2。     

Morphology and mechanical properties of styrene-butadiene-styrene/polystyrene semi-interpenetrating polymer networks and their blends

SBS/PS semi-interpenetrating polymer networks (semi-IPNS) were synthesized by swelling a linear styrene-butadiene-styrene (SBS) triblock copolymer (SBS, Kraton 1102) with styrene monomer plus benzoin as photoinitiator and divinylbenzene as cross-linking agent. Polyblends were prepared by solution casting of SBS and polystyrene (PS) in their ideal solvents. Measurements were made for viscoelastic properties and mechanical properties of phase-separated polymer alloy (including SBS copolymers Kraton 4122), semi-IPNs and polyblends of several SBS and PS, with the same total PS content (48% PS). The dynamic mechanical behaviour shows distinct transitions for each polymer, in agreement with electron microscopy results that SBS/PS polymer alloy forms two phases; however, the phase domains were finer in the semi-IPNs than in SBS triblock copolymer and in polyblends of the corresponding polymers. Stress-strain data show that semi-IPNs exhibit higher tensile strength and modulus than the other two corresponding polymer alloys. A master curve was plotted to illustrate the stress relaxation behaviour of samples at higher temperatures. Our results also reveal that semi-IPNs have much better high-temperature mechanical strength.     

Effects of the blending sequence and interfacial agent on the morphology and mechanical properties of injection molded PC/PP Blends

Summary The effects of blending sequence and the addition of an interfacial agent (triblock copolymer styrene-butylene ethylene/styrene, Kraton G1652) on the morphology and the mechanical properties of Polycarbonate (PC)/Polypropylene (PP) blends prepared by injection molding were studied. This study presents an analysis of impact resistance, tensile properties and morphology of the raw materials and the blends at different compositions. The blends, before being injected, were prepared in a twin-screw extruder by different sequences of blending. The results indicate that the blending sequence and the presence of humidity significantly affect the properties and morphology of the blends. For ternary blends (PC/PP/Kraton), only one-step mixing before injection molding proved to be sufficient to improve mechanical properties. Increasing the amount of blending steps did not present a significant change in properties. With the addition of the interfacial agent, higher impact resistance and particle size reduction were observed.     

Rubber toughened polyamide 6: The influences of compatibilizer on morphology and impact properties

In this study, styrene-(ethylene-co-butylene)-styrene (SEBS) triblock copolymer (Kraton G-1652) was modified with maleic anhydride (MA). The maleated SEBS was used as compatibilizer for the blends of Nylon 6 (PA6) and SEBS. The morphology and impact strength of the blends were measured as functions of concentration and MA graft ratio of maleated SEBS. The compatibility and fracture mechanism of the blends were evaluated from the SEM micrographs of the xylene-etched surfaces and of fractured surfaces. Some of the blends exhibited an impact strength up to about 30 fold greater than neat PA6. The fracture involved both both cavitation and shear yielding. The mechanism of compatibilization of maleated SEBS in the ternary components blends was proposed.     

Effect of the molecular structure of ethene–propene and styrene–butadiene copolymers on their compatibilization efficiency in low‐density polyethylene/polystyrene blends

The effect of the molecular structure of styrene–butadiene (SB) block copolymers and ethene–propene (EPM) random copolymers on the morphology and tensile impact strength of low‐density polyethylene (LDPE)/polystyrene (PS) (75/25) blends has been studied. The molecular characteristics of SB block copolymers markedly influence their distribution in LDPE/PS blends. In all cases, an SB copolymer is present not only at the interface but also in the bulk phases; this depends on its molecular structure. In blends compatibilized with diblock copolymers, compartmentalized PS particles can also be observed. The highest toughness values have been achieved for blends compatibilized with triblock SB copolymers. A study of the compatibilization efficiency of SB copolymers with the same number of blocks has shown that copolymers with shorter PS blocks are more efficient. A comparison of the obtained results with previous results indicates that the compatibilization efficiency of a copolymer strongly depends both on the blend composition and on the properties of the components. The compatibilization efficiency of an EPM/SB mixture is markedly affected by the rheological properties of the copolymers. The addition of an EPM/SB mixture containing EPM with a higher viscosity leads to a higher improvement or at least the same improvement in the tensile impact strength of a compatibilized blend as the same amount of neat SB. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Compatibilisation of heterogeneous acrylonitrile-butadiene rubber/polystyrene blends by the addition of styrene-acrylonitrile copolymer: effect on morphology and mechanical properties

Compatibility of polystyrene (PS) and acrylonitrile-butadiene rubber (NBR) blend is poor, hence technological compatibilisation was sought by the addition of styrene-acrylonitrile copolymer (SAN). The interfacial activity of SAN was studied as a function of compatibiliser concentration by following the morphology of three different blend series, viz. PS/NBR 30/70, 50/50 and 70/30. Incorporation of SAN into PS/NBR blends improved tensile, tear, hardness and impact properties. Addition of SAN beyond the saturation level (critical micelle concentration) adversely affected the ultimate properties. Attempts were made to understand the conformation of the compatibiliser at the interface. The protocol of mixing was varied, and, its effect on the mechanical properties was investigated. The experimental results were compared with the theoretical predictions of Noolandi and Hong.     

Effect of styrene‐butadiene triblock copolymer structure on its compatibilization efficiency in PS/PB and PS/PP blends

Two styrene‐butadiene triblock copolymers differing in the length of their styrene blocks (40S‐60B‐40S and 10S‐60B‐10S) were used as compatibilizers for PS/PB (4/1) and PS/PP (4/1) blends. The supramolecular structure of the copolymers determined by small‐angle X‐ray scattering (SAXS), morphology of the blends using transmission electron microscopy (TEM), and their tensile impact strength were chosen as criteria of the compatibilization efficiency of the copolymers used. Different mechanisms of compatibilization for “symmetrical” system (PS/PB/SBS) and “asymmetrical” system (PS/PP/SBS) were proved. While for the PS/PB blend, the 40S‐60B‐40S copolymer proved to be a good compatibilizer, for the PS/PP blend, surprisingly, the 10S‐60B‐10S copolymer is more efficient.     

Effect of organoclay on the morphology, phase stability and mechanical properties of polypropylene/polystyrene blends

The effect of organically modified clay on the morphology, phase stability and mechanical properties of polypropylene (PP) and polystyrene (PS) blends was studied using three molecular weight grades of PP. Maleated polypropylene was used, at a PP-g-MA/organoclay ratio of 1, to preferentially promote dispersion of the organoclay in the PP matrix. The MMT content was fixed at 3 wt% based on the PP/PP-g-MA/MMT phase and the PS content was varied from 0-100 wt% in the blend. All blends were processed using a twin screw extruder. The organoclay resides in the PP phase and at the PP/PS interface. The dispersed PS particle size is significantly reduced by the presence of MMT, with maximum decrease observed for the low viscosity PP compared to its blend without MMT. The blends with MMT did not show any change in onset of co-continuity, though MMT shifts the phase inversion composition toward lower PS contents. The phase stability of the blend was significantly improved by the presence of MMT; for blends annealed at 210 °C for 2 h the dispersed phase particle size increased by as much as 10x without MMT with little change was noted with MMT present in the blend. The tensile modulus of blends improved with the addition of MMT at low PS contents. Blends based on the highest molecular weight grade PP showed increase in the tensile yield stress up to 40 wt% PS in the absence of MMT. The tensile strength at break for blend increased slightly with MMT while elongation at break and impact strength decreased in the presence of MMT. Surface energy analysis model was used to predict the orientation and equilibrium position of the clay platelet at the interface based on the surface energies.     

Interfacial tension of compatibilized blends of LDPE and PA6: the breaking thread method

The interfacial tension of the uncompatibilized and compatibilized blends of low density polyethylene (LDPE) and polyamide 6 (PA6) has been measured by the breaking thread method. Different types of compatibilizer precursors have been used: poly(ethylene-co-acrylic acid) (Escor 5001, by Exxon) having 6 wt% concentration of acrylic acid; an ethylene-acrylic acid zinc ionomer (Iotek 4200); a triblock copolymer with polystyrene end blocks and a rubbery poly(ethylene–butylene mid block (SEBS) (Kraton G 1652); and SEBS-g-MA (Kraton FG 1901X) with 2 wt% maleic anhydride. The compatibilizing efficiency of the different types of the compatibilizer precursors towards the blends has been evaluated quantitatively by the values of the interfacial tension obtained. It has been shown that Iotek and SEBS-g-MA posses the highest compatibilizing efficiency, demonstrated by the strongest decrease of the interfacial tension and the dimension of the droplets of the dispersed phase. Contrary, SEBS almost does not influence the interfacial tension and the size of the particles. Hence, it possesses the lowest compatibilizing activity towards the blends. The compatibilizer Escor displays an activity lower than that of Iotek and SEBS-g-MA, but it is higher than that of SEBS.     

A Preliminary Investigation on the Use of Poly[(ethylene terephthalate)‐co‐(ε‐caprolactone)] Copolymer as Compatibiliser of HDPE/PET Blends

A preliminary study on the possibility to use the copolymer poly[(ethylene terephthalate)‐co‐(ε‐caprolactone)] as a compatibilising agent in blends of high density polyethylene (HDPE) and poly(ethylene terephthalate) (PET) is reported. The copolymer was synthesised by polycondensation of low‐molecular weight PCL precursors, previously end‐capped with reactive isocyanate groups, and oligomers of PET obtained from PET waste through a controlled depolymerisation procedure. HDPE/PET blends at a composition of 70/30 w/w with and without the addition of 10 wt.‐% of compatibiliser were prepared in a single‐screw mixer extruder. The effect of compatibiliser was evaluated by studying the thermal, dynamic‐mechanical and mechanical properties and the morphology of the blends. The compatibiliser was found to be a good emulsifying agent from a morphological point of view. Nevertheless, the mechanical properties of the blend were not improved by the addition of the compatibiliser.     

Isothermal decomposition behavior and dynamic mechanical properties of in situ‐reinforcing elastomer composites based on thermoplastic elastomers and thermotropic liquid crystalline polymer

In situ‐reinforcing composites based on two elastomer matrices very different in melt viscosity, styrene–(ethylene butylene)–styrene triblock copolymer (Kraton G1650), and styrene–(ethylene propylene) diblock copolymer (Kraton G1701), and a thermotropic liquid crystalline polymer (TLCP), Rodrun LC3000, were prepared using a twin‐screw extruder. The isothermal decomposition behavior and dynamic mechanical properties of the extruded strands were investigated by means of thermogravimetry (TG) and dynamic mechanical analysis (DMA), respectively. No significant change in the shape of TG curves for the neat matrices and their LC3000‐containing blends was observed under isothermal heating in nitrogen. In air, G1650 and G1701 showed a single weight‐loss stage and rapid decomposition whereas their blends with 30 wt % LC3000 showed different profiles of weight loss depending on isothermal temperatures. The calculated kinetic parameters indicated that the thermal stability of the polymers is much higher in nitrogen than in air and suggested an enhancement of thermal resistance of the elastomer matrices by addition of TLCP. DMA results showed a great enhancement in dynamic moduli for the blend with 10 wt % LC3000 when compared with the neat matrix. The tan δ peaks corresponding to the elastic and hard phases in both matrices mostly shifted to the lower temperature with LC3000 loading. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 917–927, 2007     

Compatibility of waste rubber powder/polystyrene blends by the addition of styrene grafted styrene butadiene rubber copolymer: effect on morphology and properties

Waste rubber powder/polystyrene (WRP/PS) blends with different weight ratio were prepared with styrene grafted styrene butadiene rubber copolymer (PS-g-SBR) as a compatibilizer. The graft copolymer of PS-g-SBR was synthesized by emulsion polymerization method and confirmed through Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC). The copolymer at different weight ratio was subsequently added into the blends. The effects of weight ratio of WRP/PS and compatibilizer loading on mechanical properties were investigated. PS/WRP blends in a weight ratio of 80/20 showed higher impact strength. Moreover, the impact strength of the blend materials increased with the addition of SBR-g-PS, however, decreased at a high loading of the copolymer. The morphology and thermal properties of WRP/PS blends were examined by DSC, scanning electron microscopy (SEM), thermogravimetry (TG). DSC indicated that compared with PS/WRP blend, the glass transition temperature (T _g) of PS matrix phase in PS/WRP/SBR-g-PS blend shifted to low temperature because of the formation of chemical crosslinks or boundary layer between PS and WRP, and the T _g of WRP phase of both the PS/WRP and PS/WRP/SBR-g-PS blends did not appear. SEM results showed that interfacial adhesion in the blends with the PS-g-SBR copolymer was improved. The morphology was a typical continuous–discontinuous structure. PS and WRP presented continuous phase and discontinuous phase, respectively, indicating the moderate interface adhesion between WRP and PS matrix. TG illustrated that the onset of degradation temperature in the PS/WRP/PS-g-SBR blend decreased slightly by contrast with PS/WRP blend and the degradation of PS/WRP blends with and without SBR-g-PS was completed about at the same values.     

Compatibility Studies and Characterisation of a PVC/NR Blend System Using NR/PU Block Copolymer

Summary Polyvinyl chloride (PVC) has been blended with masticated natural rubber (NR₅) in the presence of a compatibiliser. A block copolymer of NR and polyurethane (PU) based on propylene glycol (PG) and toluene diisocyanate (TDI) was used as the compatibiliser. Compatibilising effect of this block copolymer on PVC/NR₅ (90/10) blend system was investigated by solution viscometry and optical microscopy. Testing and analysis of the blends showed that the mechanical and morphological properties are functions of compatibiliser concentration. Incorporation of 10 parts of NR₅ into PVC caused deterioration of tensile properties of the latter, which were recovered on the addition of 1.5 weight per cent of the compatibiliser. Besides, the tensile impact strength of PVC gets improved greatly. This was attributed to the enhanced interfacial adhesion between PVC and NR caused by the compatibiliser. The modification at the interface leads to finer and uniform distribution of NR domains in the PVC matrix.     

PMMA-g-PS对CPE/PS共混体系性能的影响

采用大单体技术合成聚苯乙烯和甲基丙烯酸甲酯的规整接枝共聚物PMMA-g-PS。研究了共聚合反应条件聚苯乙烯大单体的投料质量分数、引发剂用量、反应温度对接枝效率的影响;研究PMMA-g-PS作为CPE/PS体系的共混增容剂时,共混物的组成、接枝物的用量、接枝物的组成对共混物物理机械性能的影响。用SEM,DSC表征共混物的变化,结果表明,接枝共聚物能促进两组分相容,起到增容剂的作用。     

Compatibilization effects of styrenic/rubber block copolymers in polypropylene/polystyrene blends

Compatibilizing effects of styrene/rubber block copolymers poly(styrene‐b‐butadiene‐b‐styrene) (SBS), poly(styrene‐b‐ethylene‐co‐propylene) (SEP), and two types of poly(styrene‐b‐ethylene‐co‐butylene‐b‐styrene) (SEBS), which differ in their molecular weights on morphology and selected mechanical properties of immiscible polypropylene/polystyrene (PP/PS) 70/30 blend were investigated. Three different concentrations of styrene/rubber block copolymers were used (2.5, 5, and 10 wt %). Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to examine the phase morphology of blends. The SEM analysis revealed that the size of the dispersed particles decreases as the content of the compatibilizer increases. Reduction of the dispersed particles sizes of blends compatibilized with SEP, SBS, and low‐molecular weight SEBS agrees well with the theoretical predictions based on interaction energy densities determined by the binary interaction model of Paul and Barlow. The SEM analysis confirmed improved interfacial adhesion between matrix and dispersed phase. The TEM micrographs showed that SBS, SEP, and low‐molecular weight SEBS enveloped and joined pure PS particles into complex dispersed aggregates. Bimodal particle size distribution was observed in the case of SEP and low‐molecular weight SEBS addition. Notched impact strength (a_k), elongation at yield (ε_y), and Young's modulus (E) were measured as a function of weight percent of different types of styrene/rubber block copolymers. The a_k and ε_y were improved whereas E gradually decreased with increasing amount of the compatibilizer. The a_k was improved significantly by the addition of SEP. It was found that the compatibilizing efficiency of block copolymer used is strongly dependent on the chemical structure of rubber block, molecular weight of block copolymer molecule, and its concentration. The SEP diblock copolymer proved to be a superior compatibilizer over SBS and SEBS triblock copolymers. Low‐molecular weight SEBS appeared to be a more efficient compatibilizer in PP/PS blend than high‐molecular weight SEBS. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 291–307, 1999     

Rheological,mechanical and thermal properties of propylene‐ethylene block copolymer/polyalphaolefins blends

The rheological, thermal, and mechanical properties of propylene–ethylene block copolymer (PPB) blends with predominantly atactic molecular structure of low molecular weight polypropylene and propylene copolymers with either ethylene or 1‐butene (APAO) have been studied. It has been found that blend properties depend on comonomer type, content, and molecular weight of APAO as well as blend composition. APAO having ethylene comonomer showed better miscibility with PPB than the other ones, and high comonomer content of APAOs gave dramatic increase in impact strength over 30 wt%. It has been concluded that APAO can be used as an effective modifier of PPB. POLYM. ENG. SCI., 47:1905–1911, 2007. © 2007 Society of Plastics Engineers     

Solution blending of polystyrene and poly(methyl methacrylate)

Blends of poly(methyl methacrylate) (PMMA) and polystyrene (PS) have been investigated by differential scanning calorimetry and scanning electron microscopy. Blends were made of a low molecular weight PS with three PMMAs having number-average molecular weights of (1) 18,300, (2) 37,000, and (3) 211,000, The blend was found to be partially miscible. The composition-dependent values of the polymer-polymer interaction parameter (g₁₂) were determined and found to be from 0.015 to 0.029 for solution casting at 25°C. The interaction parameter (g₁₂) increases with increasing PMMA molecular weights in the PMMA/PS blend systems. This result is consistent with the behavior of the glass transition temperatures and with the microscopy study which indicate that compatibility is greater in the PMMA-1/PS blends having the low molecular weight of PMMA than in the PMMA-3/PS blends having the higher molecular weights of PMMA.     

Crystallization behavior of dry‐brush PEO‐PS block copolymer and PEO homopolymer blend

The crystallization behavior of semicrystalline PEO homopolymer/triblock PS‐PEO‐PS copolymer blend system, which exhibited “Dry‐Brush” in the melt. A symmetric polystyrene–poly(ethylene oxide)–polystyrene triblock copolymer was blended with PEO homopolymer (h‐PEO) having the same molecular weight as that of the PEO block in the copolymer. Considering the composition of the blend (W_ps ≥ 0.8), PEO spheres were formed in the blend. Because of the dry‐brush phase behavior of this blend, h‐PEO added was localized in the PEO microdomains, which increases the domain size without changing the microdomain morphology. The crystallization of PEO block was confined within the microdomains and the crystallization temperature was about 60°C lower than normal. Self‐seeding tests were performed to clarify the nucleation mechanism of the blend. Because the droplets size varies greatly, multicrystallization peaks were witnessed in the self‐seeding process. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Lap Shear Adhesion of Styrenic Triblock Copolymers to Polypropylene and Polystyrene

Shear mode adhesive strength of several styrenic triblock copolymers to Polypropylene (PP) and Polystyrene (PS) was examined as a function of midblock structure, styrene content, and molecular weight. A modified lap shear test was designed to allow adhesive strength measurement in strongly adhering adhesive joints where, in the conventional lap shear test, tensile failure in one of the adherends occurred before the adhesive strength was attained. To both substrates, the adhesive strength was highest for poly(ethylenebutylene) midblock (S-EB-S), followed by polyisobutylene midblock (S-IB-S), polybutadiene midblock (S-B-S), and finally polyisoprene midblock (S-I-S). For the S-IB-S copolymers, as the styrene content and molecular weight increased the adhesive strength increased to the PS substrate but remained nearly constant to the PP substrate. Lap shear adhesive strength was related to the nanoscale block copolymer morphology. Adhesive strength increased as the adhering phase of the triblock, styrene when bonding to PS and the rubber midblock when bonding to PP, became more continuous.     

Mechanical properties of HDPE/(PEC/PS)/SEBS blends

Various amounts of a styrene-butadiene-based triblock copolymer (SEBS) was used to compatibilize immiscible blends of high density polyethylene (HDPE) and an amorphous glassy phase consisting of either pure polystyrene (PS) or a miscible blend of PS and a polyether copolymer (PEC). PEC is structurally similar to poly(2,6-dimethyl-1,4-phenylene oxide) (PPO). Mechanical properties were determined for blends fabricated by injection and compression molding. The inherently brittle two-phase HDPE/(PEC/PS) blends show significant increases in ductility and impact strength resulting from addition of SEBS. These improvements coincide with a slight loss in modulus and yield strength. If the amount of HDPE and SEBS is held constant, impact strength and ductility increase with the amount of PEC in the glassy phase. These trends evidently result from the added ductility of glassy phases containing PEC and perhaps from better interfacial adhesion in blends after adding SEBS. The latter stems from the thermodynamic miscibility between PEC and PS endblocks of SEBS which provide an enthalpic driving force for compatibilization. Differences between the properties of compression and injection-molded blends can be attributed to the degree of crystallinity and orientation induced during molding.