Rationalizing the role of magnesia and titania on sintering of α-alumina

The rationalization of selection of sintering additives for α-alumina was investigated using two oxides (MgO and TiO₂) to discern their individual roles. Using both dynamic heating study in a thermomechanical analyzer and static heat treatment, the precise role of each oxide was established. Grain growth trajectory of different doped samples sintered at 1700 °C revealed that MgO neither significantly affected densification nor facilitated grain growth upto 1700 °C. MgO reacted with alumina to form spinel prior to the densification process. Thus it could not generate further extrinsic defects in corundum lattice during sintering, which usually facilitate densification. In contrast, TiO₂ significantly enhanced the densification and promoted grain growth in α-alumina. At 1700 °C, the average grain size of titania doped samples were 7.7x larger than undoped ones and 10x larger than magnesia dopes samples. The sintered grains developed higher aspect ratio when TiO₂ was used which may be ascribed to preferred growth of the 012 and 024 planes of corundum. The nearly perfect junction of grain boundaries meeting at ~120° indicates absence of liquid phase and that the entire sintering process most probably took place in solid state for both MgO and TiO₂ doped samples.     

Sintering and microstructural study of mullite prepared from kaolinite and reactive alumina: Effect of MgO and TiO2

Mullite ceramic was prepared using kaolinite and synthesized alumina (combustion route) by solid-state interaction process. The influence of TiO₂ and MgO additives in phase formation, microstructural evolution, densification, and mechanical strengthening was evaluated in this work. TiO₂ and MgO were used as sintering additives. According to the stoichiometric composition of mullite (3Al₂O₃·2SiO₂), the raw materials, ie kaolinite, synthesized alumina, and different wt% of additives were wet mixed, dried, and uniaxially pressed followed by sintering at different temperature. 1600°C sintered samples from each batch exhibit enhanced properties. The 1 wt% TiO₂ addition shows bulk density up to 2.96 g/cm³ with a maximum strength of 156.3 MPa. The addition of MgO up to 1 wt% favored the growth of mullite by obtaining a density and strength matching with the batch containing 1 wt% TiO₂. These additives have shown a positive effect on mullite phase formation by reducing the temperature for complete mullitization by 100°C. Both additives promote sintering by liquid phase formation. However, the grain growth, compact microstructure, and larger elongated mullite crystals in MgO containing batch enhance its hardness properties.     

Properties and microstructural aspects of TiO2‐doped sintered Alumina‐Zirconia composite ceramics

The effect of titania content on the densification, the phase transformation, the microstructures, and mechanical properties of 50 wt% Al₂O₃‐50 wt% ZrO₂ (12 mol% CeO₂) was evaluated. Ceramic composites with different TiO₂ content (0.27, 5, 10 wt%) were prepared by pressureless sintering at low temperature (1400°C) for 2 hours in air. Dense ceramic was obtained by adding 5 wt% of TiO₂ loading to improved mechanical properties. The microstructure analysis provided lots of information about solid‐state reactivity in alumina‐zirconia‐titania ternary system. The content of TiO₂ strongly affected the phases evolution and the grain growth during sintering. Furthermore, a significant effect on mechanical properties and fracture behavior was also observed.     

Nano- and micrometre additions of SiO2, ZrO2 and TiO2 in fine grained alumina refractory ceramics for improved thermal shock performance

The present contribution investigates the influence of micro-metre- as well as nano-metre-additions of zirconia (ZrO₂), titania (TiO₂), silica (SiO₂) and magnesia (MgO) into alumina-rich fine grained ceramic materials for refractory applications. Slip casted samples in the system alumina–zirconia–titania (AZT), alumina–zirconia–titania–silica (AZTS) and alumina–zirconia–titania–magnesia (AZTM) were sintered and the physical as well as mechanical properties were investigated as fired and after thermal shock treatments. The generation of a micro-crack network after sintering due to the formation of phases with different thermal expansion coefficients and the formation and decomposition of aluminium titanate (Al₂TiO₅) before and after thermal shock exposure leads to higher strengths after thermal shock attack.     

Effect of Li2CO3–Bi2O3 doping on the low-temperature sintering,structure, and dielectric and mechanical properties of MgO–TiO2(w) ceramics

Dense MgO–12% TiO₂(w) ceramics containing 12 wt% TiO₂, which were doped with Li₂CO₃–Bi₂O₃ composite sintering aids, were prepared at a low sintering temperature of 950 °C in this study. The effects of sintering additives on the sintering characteristics, phase composition, microstructure, and dielectric and mechanical properties of the ceramic samples were systematically investigated, and the influences of their phase composition and microstructure on the dielectric and mechanical properties were examined. The introduction of sintering aids produced a new Bi₄Ti₃O₁₂ phase in the sample structure, while the residual Bi₂O₃ mixed with the newly formed Mg₂TiO₄ and Bi₄Ti₃O₁₂ phases distributed at MgO grain boundaries formed a structure surrounding MgO grains. This structure filled the pores in the ceramic sample, which increased its density and enhanced the mechanical properties. At a Li₂CO₃–Bi₂O₃ content of 15 wt%, the density, flexural strength, and Vickers hardness of the ceramic samples reached their maximum values of 3.4 g/cm³, 218.9 MPa, and 778.7 HV, respectively. However, the further increase in the Li₂CO₃–Bi₂O₃ content deteriorated their dielectric properties although the dielectric constant and dielectric loss remained below 13.4 and 2.1 × 10⁻³, respectively. The findings of this work indicate that Li₂CO₃–Bi₂O₃ sintering aids can significantly lower the sintering temperature of MgO–12% TiO₂(w) ceramics and control their dielectric and mechanical properties through microstructural changes.     

Characterization of 3Y-TZP/TiO2 hybrid experimental dental ceramics

The addition of titania to zirconia dental implants has been considered a promising choice to improve its bioactivity. This study aimed to evaluate the effect of different sintering conditions on the microstructure, density, optical properties and flexural strength of a 3Y-TZP/TiO₂ dental ceramic based on zirconia with two different titania contents (7.5 mol% and 12.5 mol%). 3Y-TZP/TiO₂ ceramic powders were synthesized by coprecipitation, uniaxially pressed and sintered at six different sintering conditions. Microstructural analysis of the sintered samples was performed by scanning electron microscopy and X-ray diffraction. Optical properties were measured using a spectrophotometer. The density was determined by Archimedes principle. Flexural strength was estimated by the biaxial flexure device. The microstructure and flexural strength of the 3Y-TZP/TiO₂ dental ceramic with 7.5% and 12.5 mol% were affected by the sintering conditions. Sintering the specimens at 1460 °C for 2 h increased the grain size and significantly decreased the flexural strength of 3Y-TZP/TiO₂ dental ceramic. The interaction (titania content x sintering conditions) affected the relative density and optical properties. A relative density greater than 98% was achieved for the T7.5 groups (sintered at 1260 °C/1 h, 1300 °C/1 h and 1300 °C/2 h) and for the T12.5 groups (sintered at 1260 °C/1 h, 1260 °C/4 h, 1300 °C/1 h and 1300 °C/2 h). The highest values of L*, a* and b* were respectively 87.2 (T7.5 group sintered at 1460 °C/2hs), 4.3 (T12.5 group sintered at 1300 °C/2hs) and 15.8 (T12.5 group sintered at 1300 °C/1 h). The material developed with 12.5 mol% of titania and sintered at 1300 °C/2 h showed high densification, flexural strength of 670 MPa and has good potential to be used in dentistry.     

Sintered ZrO2–TiO2 ceramic composite and its mechanical appraisal

This work mainly considered the effect of different TiO₂ additions and of sintering temperatures on the structural change, densification and mechanical properties of ZrO₂–TiO₂ ceramic composites obtained by cold compaction and subsequent sintering. The results demonstrated that the structural transformation happens from pristine monoclinic zirconia into tetragonal zirconia, amount of cubic phase in as-obtained ZrO₂–TiO₂ specimens could be distinguished as well. The increasing concentration of TiO₂ addition facilitated lower the sintering temperature and densification of ZrO₂ matrix. The grain growth and bulk density of ZrO₂–TiO₂ ceramic composites varied with the sintering temperatures and dopant concentrations. Full evaluation of the role of TiO₂ addition and sintering temperature on the mechanical properties of ZrO₂–TiO₂ samples was carried out in terms of Vickers hardness, flexural strength and fracture toughness. In particular, the ZrO₂ matrix with a value of 5 wt % TiO₂ generated the desired flexural strength and fracture toughness at the sintering temperature of 1400 °C.     

Comparison of the microwave and conventional sintering of Li2TiO3 ceramic pebbles

Microwave sintering was employed in the fabrication of Li₂TiO₃ ceramic pebbles using the powders synthesized via hydrothermal method. The as-prepared Li₂TiO₃ powders exhibited high reactivity with an average particle size as small as 40?nm. A comparative study between the microwave and conventional sintering behavior of Li₂TiO₃ pebbles was systematically investigated. The microstructure and density analyses showed that the presence of microwaves accelerated the densification and grain growth, thus decreasing the sintering temperature. Besides, an accelerated phase transformation from α-Li₂TiO₃ to β-Li₂TiO₃ was observed in microwave processing. The Li₂TiO₃ ceramic pebbles obtained by microwave sintering exhibited high density, good mechanical property and uniform microstructure, which might hold good potential as tritium breeding materials for blankets. The results showed that the microwave sintering was a promising process for the fabrication of Li₂TiO₃ pebbles.     

Effects of TiO2 additive on ultra-low-loss MgO–LiF microwave dielectric ceramics

MgO ceramics have good microwave dielectric properties, but the high sintering temperatures limit its application. The effects of TiO₂ additive on the phase composition and microwave dielectric properties of MgO ceramics with 4mol%LiF were investigated by solid state reaction method. TiO₂ and MgO form Mg₂TiO₄ in a magnesium-rich environment with 4mol%LiF at about 900 °C, which as a solid solution or second phase had a huge impact on MgO ceramic with 4mol % LiF. When the content of TiO₂ less than 2mol %, Mg₂TiO₄ as a solid solution in MgO ceramics, which made the grain of MgO larger. When the content of TiO₂ more than 2mol %, Mg₂TiO₄ as a second phase in MgO ceramics, which made the microwave dielectric properties of MgO ceramics bad. Typically, the MgO-4mol%LiF-0.5mol%TiO₂ ceramic sintered at 1075 °C for 6 h acquired the best dielectric properties: ε_r = 9.7, Qf = 617,000 GHz and τ_f = −59.49 ppm/°C.     

Effect of MgO addition and sintering parameters on mullite formation through reaction sintering kaolin and alumina

Abstract

In the present work, the influence of MgO addition and sintering parameters on the formation and densification of mullite was investigated. The morphology of powders and the microstructure of the sintered samples were characterised by means of a scanning electron microscope. X-ray diffraction was used to characterise phases formed in sintered samples. The density of sintered samples was measured using a densimeter and quantified according to the Archimedes principle. MgO was added at 1, 2, 3, 4, 5 and 6 wt-% to kaolin and alumina and the powders were ball milled for 5 h then uniaxially compacted at 75 MPa and finally sintered at 1500, 1550, 1600 and 1650°C for 2, 4, 6 and 8 h. It was found that addition of MgO not only affected mullite formation but also promoted grain growth. For samples containing 0, 1 and 2 wt-%MgO only mullite was formed. While, in addition to mullite, Al₂O₃ was present in sample containing 3 wt-%MgO. At higher MgO content (4, 5 and 6 wt-%), three phases, i.e. mullite, Al₂O₃ and spinel, were formed. Addition of 1 wt-%MgO increased the density of all samples for all sintering times and higher densities corresponded to higher sintering temperatures. At higher MgO content, higher temperatures led to lower densities and lower temperatures led to higher densities for almost all sintering times.     

Preparation of bioactive TiO2–MgO composite ceramics with bone-promoting properties

In the field of hard tissue repair, titanium-based materials have excellent mechanical properties and magnesium-based materials have good bioactivity, but their shortcomings are that titanium-based materials do not have good bioactivity, while magnesium-based materials are limited in application due to their rapid degradation rate. In order to give full play to the advantages of these two materials, the TiO₂–MgO composite ceramic materials were prepared by combining the two elements and sintering at high temperature. By changing sintering temperature and MgO content, the structure composition and bioactivity of composite ceramic materials can be controlled. The surface morphology, mineralization ability in vitro, cytotoxicity and bone-promoting properties of composite ceramic materials were studied. The experimental results show that high MgO content composite ceramic materials will bring too strong alkalinity to the environment, which will accelerate the mineralization ability of materials, but is not conducive to the survival of cells. Composite ceramic materials with suitable sintering temperature and MgO content have good bioactivity and bone-promoting performance, while the porous structure produced by MgO degradation is beneficial to cell spreading and can form a good combination between the material and bone tissue at an early stage. Porous structure and Mg²⁺ can adjust the bone-promoting properties of materials together. Through the above experimental research, it is found that TiO₂–MgO composite ceramic material is a new type of material which is used in the field of hard tissue repair due to its good bioactivity.     

Microstructure and mechanical properties of Al2O3–20 wt%Al2TiO5 composite prepared from alumina and titania nanopowders

In the present work, Al₂O₃–20 wt%Al₂TiO₅ composite was prepared from reaction sintering of alumina and titania nanopowders. The nano-sized raw powders were reconstituted into nanostructured particles by ball milling. Then, the nanostructured reconstituted powders were pressed and pressureless-sintered into bulk ceramics at 1300, 1400, 1500 °C for 2 h. The phase composition and microstructures of reconstituted powders and as-prepared ceramic composites were characterized by using X-ray diffractometer (XRD), scanning electron microscope (SEM), transmission electron microscope and energy-dispersive spectrometer (EDS). The microstructural analysis of the ceramic showed that the average grain size of the alumina–aluminium titanate composite increases with increasing the temperature. Also, SEM proved the existence of a proper interface between Al₂TiO₅ and Al₂O₃ grains and preferential distribution of aluminium titanate particles in the grain boundaries. XRD analysis indicated the absence of rutile titania in the sintered composite ensuring complete formation of aluminium titanate. The hardness of the samples sintered at 1300, 1400, 1500 °C were 4.8, 6.2 and 8.5 GPa, respectively.     

Effect of TiO2 on sinterability and physical properties of pressureless sintered Ti3AlC2 ceramics

TiO₂ was selected as effective sintering aid for pressureless sintering of Ti₃AlC₂ ceramics in this study. The addition of only 5?wt% TiO₂ largely promotes the densification and nearly dense Ti₃AlC₂ ceramic was obtained by pressureless sintering at 1500?°C. Significant strengthening and toughening effects were observed with the addition of TiO₂. High Vickers hardness, flexural strength and fracture toughness of 3.22?GPa, 298?MPa and 6.2?MPa?m^?1/2, respectively, were achieved in specimen pressureless sintered with 10?wt% TiO₂. Additionally, the addition of 5?wt% TiO₂ had no deleterious effect on the excellent oxidation resistance of Ti₃AlC₂ ceramic under 1200?°C water vapor atmosphere, while addition of 10?wt% TiO₂ accelerates the oxidation rate by two orders of degree.     

Coagulated concentrated anatase slurry leads to improved strength of ceramic TiO2 bone scaffolds

Slurry behaviour has an important influence on the properties of ceramic scaffolds produced by the polymer sponge method. By adding chloride salts to the TiO₂ slurry, the viscosity was increased depending on the chloride concentration at low pH and high particle concentration. Slurries with higher viscosity led to closed and dense scaffold struts combined with high porosity, resulting in a compressive strength over 1.6 MPa. Furthermore, scaffold prepared with 0.1 M CaCl₂ and SrCl₂ showed the formation of Ca- and Sr-rich phases at the grain boundaries. These ions were also shown to reduce the activation energy for grain growth in the TiO₂ scaffold as indicated by the significantly larger grain size. Ca²⁺-doped scaffolds had the highest compressive strength, while the strength of Sr²⁺-doped scaffolds was reduced by the formation of a solid solution phase below the sintering temperature.     

Thermodynamic properties of aluminum titanate-mullite composite ceramics containing heat stabilizer

Using Al₂O₃ and TiO₂ as raw materials, adding MgO as heat stabilizer and mullite as enhancer, aluminum titanate-mullite multiphase ceramics were successfully prepared by solid phase synthesis. The effects of MgO and mullite were systematically studied on the phase composition, microstructure, thermal stability, sintering properties, and mechanical properties of aluminum titanate ceramics. The results showed that the introduction of Mg²⁺ can partially replace Al³⁺ to form Mg_xAl_2(1-x)Ti_(1+x)O₅ solid solution, improved the thermal stability of aluminum titanate ceramics, and promoted the formation and growth of grains, which reduced the sintering temperature. The crack deflections caused by mullite particles improved the mechanical properties. The filling effect of mullite particles and the formation of silica in mullite raw materials were conducive to ceramic densification. The statistics of Mg4M10 sample were as follows: the porosity was only 2.9%, the flexural strength was as high as 64.15 MPa, and the thermal expansion coefficient was 1.35 × 10⁻⁶ K⁻¹ (RT-700°C), encouraging the application of ceramics with high thermal mechanical properties.     

Strengthening Hf0.95Ta0.05B2 ceramic with ultrafine grains and high-density dislocations

Full densification and fine microstructures are the two key optimization targets of ceramic materials. Although fine Hf_0.95Ta_0.05B₂ powder (∼ 0.36 µm) has been synthesized, it was still difficult to obtain densified Hf_0.95Ta_0.05B₂ ceramics with ultrafine grains (< 1 µm) using conventional high temperature sintering. Increasing sintering pressure could provided higher densification driving force, but it usually negatively promoted grain growth for nanoceramics. Our strategy was to gain the fully dense Hf_0.95Ta_0.05B₂ ceramic under a high pressure at a selected temperature with retarded grain growth. In this work, fully dense Hf_0.95Ta_0.05B₂ ceramic was prepared at 1700 °C under a high pressure of 200 MPa. The limited grain growth was achieved with the average grain size of 0.6 µm. Therefore, the mechanical properties were significantly improved, including Vickers hardness (24.8 GPa) and fracture toughness (4.2 MPa.m^1/2), which were ascribed to Hall-Petch and dislocation strengthening mechanism.     

Porous TiO2/rGO nanocomposites prepared by cold sintering as efficient electrocatalyst for nitrogen reduction reaction under ambient conditions

Haber–Bosch process as the current dominant artificial NH₃ production process in industry, requires relatively high temperature (350–550 °C) and pressure (150–350 atm). Electrocatalytic nitrogen reduction reaction (NRR) as a green and sustainable strategy for ammonia production has raised intensive research interest in recent years but still remains a significant challenge because of the lack of high performance electrocatalysts. In this work, porous TiO₂-reduced graphene oxide (TiO₂/rGO) nanocomposite as self-supporting efficient electrocatalyst for NRR under ambient conditions were prepared by cold sintering associated with sacrificial template method. The porous TiO₂/rGO nanocomposite with grain size of ～40 nm were prepared by cold sintering process at 220 °C and 147 MPa. Given the 220 °C as cold sintering temperature, anatase TiO₂ were preserved as the final phase which exhibit much better NRR electrocatalytic performance than the rutile phase. The oxygen vacancy densities in the nanocomposites were also tuned by heat treatment at 450 °C under different atmosphere, while samples heat treated under H₂/Ar atmosphere gave the best electrocatalytic NRR performance with a FE of 8.88 % and an NH₃ yield of 7.75 μg h^?1 cm^?2 at ambient conditions. Experiments also shows that the addition of rGO significantly improved the electrocatalytic NRR performance especially the conductivity. This work not only designed a framework of ceramic nanocomposites based self-supporting and durable electrocatalysts system but also paves a feasible way towards preparing electrocatalysts that are sensitive to high temperature fabrication process.     

Realizable recycling of coal fly ash from solid waste for the fabrication of porous Al2TiO5-Mullite composite ceramic

As the environment deteriorates, recycling of solid waste has become increasingly important. This study aimed to optimize the use of the Fe₂O₃, SiO₂, and CaO components in coal fly ash and to convert coal fly ash into stable porous Al₂TiO₅-mullite (AT–M) composite ceramic by sintering with AlOOH and TiO₂ additives at high temperatures. The phase composition, microstructure, apparent porosity, corrosion resistance, and mechanical properties of porous AT–M composite ceramics were systematically investigated. Results indicated that the sintered samples exhibited pore size distributions within the 0.16-2.9 μm, apparent porosities of approximately 52.8%, and flexural strength of 29.6 MPa. Corrosion resistance data revealed quality losses in the aqueous NaOH and H₂SO₄ solutions for 10 hours at 0.42% and 2.19%, respectively. After corrosion for 8 hours, the average flexural strength of the samples remained at 21.6 ± 0.53 and 20.84 ± 0.6 MPa, respectively. These findings show that these porous AT–M ceramics may provide enhanced corrosion resistance under alkaline conditions. The porous AT–M composite ceramics may fabricate high-performance composite membrane supports for the high temperature flue gas filtration.     

Sintering,micro-structure and Li+ conductivity of Li7−xLa3Zr2−xNbxO12/MgO (x = 0.2–0.7) Li-Garnet composite ceramics

Nb-doped Li₇La₃Zr₂O₁₂ (Nb-LLZO) is one of the promising electrolyte candidates in the Li-Garnet family due to its high Li-ion conductivity. The sintered Nb-LLZO ceramics, however, often exhibit abnormal grain growth with high porosity and poor mechanical properties. For advantaged electrochemical and mechanical properties, a uniform and dense microstructure is desired. In this research, MgO has been added as a secondary phase to inhibit abnormal grain growth in Nb-LLZO. The sintering process of the Nb-LLZO/MgO composite ceramics has been studied for different Nb doping levels (0.2–0.7 pfu) at sintering conditions of 1250?°C for 1–360?min. The ceramic density, microstructure, and Li-ion conductivity are reported. The composite ceramics have shown a very fast sintering speed. At 1250?°C, the 0.4Nb-LLZO/MgO composite can be well-sintered in 1?min. For sintering at 1250?°C for 40?min, ceramic samples showing relative density of 97%, conductivity of 6?×?10^?4 S?cm^?1 at 25?°C, and activation energy of 0.40?eV are obtained.     

Low-temperature sintering of coarse alumina powder compact with sufficient mechanical strength

Coarse alumina powder compacts doped with various amounts of titania and copper oxide were pressurelessly sintered from 900 °C to 1600 °C. Their phase assemblages and microstructural evolution, as well as their properties, were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), differential scanning calorimetry/thermogravimetric (DSC/TG) analysis, and three-point bending and wetting test. The role of TiO₂ and CuO during the sintering is discussed in detail. The experimental results show that the liquid phase from the copper oxide appeared at approximately 1200 °C, so the solid-state reaction between alumina and titania took place at a lower temperature. Such solid state-reaction sintering had a strong impact on the grain growth and greatly promoted the densification of the alumina compact. In addition, the liquid phase inhibited the abnormal grain growth and microcracking. As a result, the coarse alumina powder compacts doped with 5 wt% TiO₂–CuO were fully densified and exhibited sufficient flexural strength (342±21 MPa) when sintered at a temperature of 1450 °C for 2 h.